Bajaj Pulsar 135 LS User manual

Dear Customer,
Congratulations on becoming the proud owner of a “Bajaj Pulsar 135 LS” motorcycle, one of the finest motorcycles in
the country.
Your safety and the safety of others is extremely important. Hence, before you ride the bike, please read this Owner's
Manual carefully and familiarize yourself with the operating mechanism, controls and maintenance requirements. This will
ensure you a long and trouble free ownership experience.
To keep your bike in perfect running condition and deliver consistent performance, we have specially programmed the
periodic maintenance services which includes 3 Free and 4 Paid services. We earnestly advise you to avail all these
services at any of our Vehicle Dealers or Authorised Service Centres as per the schedule contained in this booklet
Your “Bajaj Pulsar 135 LS” comes with a warranty of 2 Years or 30,000 Kms. whichever occurs earlier from the date
of sale. For details please refer to “Warranty : Scope & Limits” given in this manual.
We urge you to entrust all your service needs to a Bajaj Dealer or Authorised Service Centre only. They are well
equipped with all necessary facilities / genuine parts / oil and trained manpower will ensure the best care for your bike.
Should you require any additional information or wish to convey any grievance you may contact us on our toll free no.
/ e-mail mentioned on front cover inner page of this manual.
SERVICE DEPARTMENT
BAJAJ AUTO LIMITED
Thank you for choosing a Bajaj and wish you unlimited miles of happy riding!!

Table of Contents
Description
Identification Data..........................................................................................................................................................................1
Technical Specifications................................................................................................................................................................ 2
Location of Parts...........................................................................................................................................................................3
How to Ride your Bike................................................................................................................................................................12
• Running In.......................................................................................................................................................................12
• Riding the Bike................................................................................................................................................................12
• Fuel Saving Tips.............................................................................................................................................................14
Safe Riding Tips..........................................................................................................................................................................15
General Maintenance Information...............................................................................................................................................16
• Engine Oil........................................................................................................................................................................16
• Battery..............................................................................................................................................................................18
• Monsoon Care................................................................................................................................................................ 19
Daily Safety Checks.....................................................................................................................................................................20
Non-use Maintenance................................................................................................................................................................. 21
Periodic Maintenance / Lubrication Chart.................................................................................................................................22
Schedule for Periodic Part Replacement...................................................................................................................................25
Warranty : Scope & Limits......................................................................................................................................................... 29
Service Records...........................................................................................................................................................................32
.....................................................................................................................................................................
Service Coupons
Battery Warranty Card
DOC. NO.: 71110943 REV. 00, DEC. 09

Warning
This indicates that a potential hazard or injury to you or other persons and to the vehicle can
happen, if the advise provided is not followed.
Safety and Warning Information
Caution
This indicates that a potential hazard that could result in vehicle damage. Follow the advise
provided with the caution.
The description and illustration in this booklet are not to be taken as binding on the manufacturers.
The essential features of the type described and illustrated herein remaining unaltered.
Bajaj Auto Limited reserves the right to carry out at any moment without being obliged to bring this
booklet upto-date.
Modifications on the vehicle, parts or accessories as may be convenient and necessary.
Notice

The Frame and Engine serial numbers are used to register the motorcycle. They are the unique alpha-numeric codes to
identify your particular vehicle from others of the same model and type.
Frame Number Location :
On the LH side of steering tube.
(Alpha-Numeric - 17 digits).
Engine Number Location :
On LH side crankcase near gear change lever
(Alpha-Numeric - 11 digits)
1
Identification Data

Technical Specifications
2
Engine : 4 stroke DTS-i, Single cylinder
Natural air cooled.
Bore x Stroke : 54.0 mm x 58.8 mm
Eng. Displacement : 134.66 cc
Compression Ratio : 9.8:1
Idling Speed : 1400 rpm
Max. Net Power : 13.5 Ps @ 9000 rpm
Max. Net Torque : 11.4 Nm @ 7500 rpm
Ignition System : DC, Micro controller based digital
CDI with Trics
Spark Plug (2 Nos) : CHAMPION, BOSCH
Spark Plug Gap : 0.6~0.7 mm
Lubrication : Wet sump, Forced.
Transmission : 5 speed constant mesh.
Front Brake : Hydraulic operated 240 mm disc
brake
Rear Brake : Mech. expanding shoe 130 mm
Fuel Tank Capacity :
Full :8 liters
Reserve :2.5 liters
Usable :1.6 liters
Dimensions :
Length :1995 mm
Width :765 mm
Height :1045 mm
Wheel base :1325 mm
Ground clearance :170 mm
Tyre Size Front :2.75 X 17”, 41 P
Rear :100/90 X 17”, 55 P
2
Tyre Pressure Front :1.75 kg/cm (25 psi)
2
Rear (Solo) :2.00 kg/cm (28 psi)
2
Rear (Pillion) :2.25 kg/cm (32 psi)
Electrical System : 12 Volts DC
Head Lamp :35/35W
Pilot lamp :5W (2 nos.)
Neutral :LED
Reserve Indicator :LED
Tail / Stop Lamp :LED
Turn Signal Indicator :LED
Side indicator Lamp :LED
Hi Beam Indi. Lamp :LED
Speedometer Lamp :LED
Fuel Gauge :LED bar display
Horn :12 V DC 2A
Battery :12 V 5 Ah MF
Rear No. Plate Lamp :5W
Vehicle Kerb Weight : 122 kg.
Gross Vehicle Weight : 252 kg.
Max. Speed : 115 km/hr.
(With single rider 68 kg)
Climbing Ability : 26% max.
Note : All dimensions are under UNLADEN condition.
Above information is subject to change without any notice.
}(inside cluster)

Location of Parts
1. Speedometer : The vehicle speed is displayed in digit.
2. Fuel Level Indicator : It shows available fuel in fuel tank.
3. Tachometer : It shows the engine speed in RPM.
4. Steering cum Ignition Switch : Key operated switch for Ignition
‘ON’/‘OFF’ & locking handle bar.
5. Odometer : The Odometer shows cumulative reading of total
distance covered by vehicle in Km.
6. Turn Signal Indicator (LH & RH) : When Turn signal switch is
turned to Left or Right, Turn pilot indicator - LH or RH will flash.
7. Hi Beam Indicator : When Headlight is ‘ON’ & Hi beam is
selected with engine running, Hi beam indicator will be lit.
6
5
11
12
3
7
9
8
10
2
4
1
8. Reserve Indicator : It shows reserve position when petrol left in
the petrol tank is 2.5 ltr. Approx.
9. Neutral Indicator : When the transmission is in Neutral and
Ignition switch ‘ON’, the Neutral indicator is lit.
10. Trip Meter Reset Button : Trip meter can be reset to zero by
pressing the button.
11. Trip Meter : The Trip meter shows the distance travelled since it
was last reset to zero.
12. Battery Indicator : It shows battery charge condition.
Continuous display of this icon means batteryis in chargedcondition.
Pop-up of this indication means battery is inlow chargedcondition.
LOW
3

Location of Parts
LOCK : Steering locked. Ignition OFF.
OFF : Steering unlock. Ignition OFF.
ON : Steering unlock. Ignition ON.
Steering cum Ignition Lock :
It has three positions. To Lock the Steering :
To lock the steering, turn the handle bar to the left or
right. Push & release the key. Turn the key to “LOCK”
position and remove the key.
To Unlock the Steering :
To unlock the steering, insert the key in steering cum
ignition lock & turn it clockwise to “OFF” or “ON”
position.
Key :
A common key is used for ‘Steering cum Ignition lock’,
‘Fuel tank cap’ and ‘Side cover lock’.
4

Location of Parts
5
Fuel Tank Cap
• To open the fuel tank cap, open the flap. Insert the
key in the lock and turn it clockwise and lift fuel
tank cap.
• ‘Fuel Tank Cap’ gets locked when pushed back into
the place.
Fuel Tap
Fuel tap lever has following positions.
ON : When fuel level is above Reserve position.
RES : When fuel level is below Reserve position.
OFF : When fuel supply is to be cut off.
Fuel Tank
Cap Fuel Tap
OFF
ON
RES

6
Left Handle Bar Switches
A. Dipper Switch : When headlight is ON, High or Low
beam can be selected with the dipper switch. Hi
beam indicator light located on Speedo console will
light up when high beam is selected.
: High Beam : Low beam
B. Turn Signal Switch : When the turn signal switch is
turned to Left ( ) or Right ( ), the corresponding
turn signals flash on and off. To stop flashing, push
the switch in and release.
C. Horn Button : ( ) Press horn button for sounding
horn.
D. Pass Switch : Press the switch to flash the head
light. It is used to give signal to vehicles coming
from opposite side while overtaking.
D
A
B
C
Location of Parts

Location of Parts
Right Handle Bar Switches
E. Head Light Switch : It has 3 positions.
: All lamps 'OFF'.
: While engine running, Tail lamp, Meter lamp
and Pilot lamp/s ‘ON’.
: While engine running, Head lamp, Pilot lamp/s,
Tail lamp and Meter lamps ‘ON’.
F. Starter Button :
Starter button operates the electric starter when
clutch lever is depressed with transmission in any
gear.
It is recommended to start the engine with the
transmission in neutral.
G. Engine Kill Switch :
The engine kill switch is for emergency use. During
emergency move the engine kill switch to the ‘OFF’
( ) position.
CAUTION : While starting ensure that engine kill
switch is in ON ( ) position. Keeping the kill
switch in OFF position Engine will not start.
G
E
F
7

Location of Parts
8
Removal of Side Cover LH
• Insert the key into the cover lock (A) and turn the key
clockwise.
• Hold the cover with both hands and pull front side
first (B). Slide (C) forward. Take out ‘Side cover’.
Fitment of Side Cover LH
• Match lug provided on rear side (C) of ‘Side Cover’
with bracket located on chassis & Slide (C) backward.
• Match Lug (B) provided on front side of ‘Side Cover’
with hole provided on ‘Fuel Tank’. Press the cover.
• Match the ‘Side Cover’ properly lock with bracket
provided on ‘Holder step LH’ & Lock (A) the ‘Side
Cover’.
CAUTION : Remove cover as described above,
otherwise the lugs may break.
Removal of Side Cover RH
• Remove the screw (A) given on ‘Side Cover’.
• Hold the cover with both hands and pull front side
first (B) . Slide (C) forward. Take out ‘Side cover’.
Fitment of Side Cover RH
• Match rear side (C) of ‘Side Cover’ lug with Bracket
located on chassis and slide (C) backward.
• Match Lug provided on front side (B) of ‘Side Cover’
with hole provided on ‘Fuel Tank’ and press ‘Side
Cover’ inside.
• Match ‘Side Cover’ properly with bracket provided on
‘Air filter assly’ and fix it with Screw (A).
CAUTION : Fit cover as described above to ensure
proper fitment.
A
B
C
A
B
C

9
Location of Parts
Battery
•It is located inside the ‘Side Cover’ LH.
•Always maintain electrolyte level in each cell
between max and min level lines.
•Always keep a watch on battery charge level
indicating icon, if it flashes (indicates battery is in
low charged condition), show the vehicle to
authorised BAL dealer.
BATTERY
TOOL KIT
Tool Kit Location
•It is located below the battery.
CAUTION : Insert tool kit properly in compartment
provided on air filter assembly for proper fitment of
‘LH’ side cover.

10
Removal of Seat - Front
• Remove ‘Side Cover’ LH.
• Remove ‘Seat Rear’.
• To remove Seat Front, remove bolt (B) shown in fig.
2.
• Lift the seat from rear end and slide it towards tail
lamp to remove seat.
Fig. 2 Seat Mounting BoltFig. 1 Seat Release Cable
Removal of Seat - Rear
• Remove ‘Side Cover’ LH.
• To remove Seat Rear, pull the ‘Seat Release Cable’
(A) shown in fig. 1 to release seat lock. Keeping
cable pulled, tap the center of seat, lift the seat
from rear end and slide it towards tail lamp to
remove seat.
CAUTION : Always remove Rear Seat first.
B
Location of Parts
A

11
Fitment of Seat - Front
• For fitment of Seat Front, match & insert the bracket
(‘1’ of Fig. ‘A’) of seat with slot (‘2’ of Fig. ‘A’)
provided below fuel tank rear mounting on chassis.
Push seat towards fuel tank.
• Then press the seat at rear from top to align lock
bolt (‘3’ of Fig. ‘B’) .
• Tighten the lock bolt.
CAUTION : Always fit Front Seat first.
Fitment of Seat - Rear
• For fitment of Seat Rear, match & insert the bracket
(‘4’ of Fig. ‘C’) of seat with bracket (‘5’ of Fig. ‘C’)
provided on chassis.
• Push seat towards fuel tank and align lock rod (‘6’
of Fig. ‘C’) & seat lock (‘7’ of Fig. ‘C’).
• Then press the seat in middle from top to lock the
seat.
Fig. B
3
Fig. A
1
2
4
5
6
Fig. C
7
Location of Parts

12
How to Ride your Bike
Proper running-in is important for the better life and
trouble free performance of the vehicle.
• During first 2000 kms running-in period do not
exceed following speed limits.
Kms 1st 2nd 3rd 4th 5th
0 - 1000 14 22 31 38 45
1000 - 2000 19 31 43 52 62
• Always keep the speed below the limits mentioned
in the table.
• Do not race the engine excessively.
• Do not start moving or race the engine immediately
after starting. Run the engine for a minute at idle
speed to give the oil a chance to workup into the
engine.
Running IN
Riding the Bike
Before starting the vehicle and with the ignition key off,
adhere to the following first thing in the morning or after
a long period of non-use (whichever is the case).
Depress the clutch lever completely. Kick the kick lever
all the way down to its stop, briskly a couple of times.
Release the clutch lever.
Starting the Engine :
• Keep the fuel tap to ON or RES position.
• Turn ignition switch to ON position.
• Turn Kill switch to ( ) ON position.
• Confirm that the vehicle (transmission) is in neutral.
• Keep the throttle completely closed, push the starter
button ( ) or kick the engine with kick starter lever.
CAUTION :Do not operate the starter continuously
for more than 5 sec. Wait for 15 sec. before you re-
start.
NOTE : The motorcycle is equipped with a starter
lockout switch. The vehicle can start in any gear when
clutch lever is depressed.
It is recommended to start the engine with the
transmission in neutral.
Moving Off :
• Check that Center/Side stand is up.
• Depress the clutch lever.
st
• Shift into 1 gear.
• Open the throttle and release the clutch lever slowly
and simultaneously.
• As the clutch starts to engage, open the throttle a
little more, giving the engine just enough rpm to
keep it from stalling.

How to Ride your Bike
Shifting Gears :
• Close throttle & depress the clutch.
• Shift into next higher or lower gear.
• Open the throttle and release the clutch lever slowly
and simultaneously.
Gear Shifting Lever & Gear Shifting Sequence
WARNING : When shifting down to lower gear, do
not shift at such a high speed that the engine rpm
rises excessively and which may cause the rear
wheel to skid.
Braking :
• Close the throttle completely, leaving the clutch
engaged (except where shifting gears) so that the
engine braking will help slow down the motorcycle.
• Shift down one gear at a time so that you are in
Neutral when you come to a complete stop.
• When stopping, always apply both brakes at the
same time. De-clutch as necessary to keep the
engine from stalling.
• Never lock the brakes, or it will cause the tyres to
skid. When cornering, use brakes judiciously and do
not de-clutch. Reduce your speed before you get
into the corner. For emergency braking, disregard
downshifting, and concentrate on applying the
brakes as hard as possible without skidding.
Stopping the Vehicle :
• Close the throttle completely.
• Shift the transmission into neutral.
• Bring the vehicle to complete stop.
• Turn the ignition switch off.
Parking :
• Shift the transmission into neutral and turn the
ignition switch OFF.
• Support the motorcycle on a firm level surface with
the center or side stand.
CAUTION : Do not park on a soft or steeply
inclined surface or the motorcycle may fall over.
13

How to Ride your Bike
14
• Drive smoothly and steadily at speed between 40
and 50 km/h .
• Drive at constant speed; avoid sudden accelerations
& harsh braking as far as possible. Plan your trips
properly with minimum start-stops.
• Change the gear judiciously according to the speed
requirements. Drive as far possible in highest gear.
• Travel as light as possible; do not overload the
vehicle above the specified payload.
• Stop the engine quickly at the end of the journey.
Avoid excessive idling. For intermediate stoppages,
cut-off the engine if you want to stop for more than
two minutes.
Fuel Saving Tips
Fuel Check fuel lines and connections for
leakage.
Spark plug Inspect and clean spark plug. Adjust
electrode gap.
Air filter Clean air filter element periodically.
Engine oil Check level. Use “Bajaj DTS-i
10000” high performance engine oil
for top up or refill.
Brakes Ensure that the brakes are not
dragging / binding.
Clutch Ensure correct clutch lever play.
Tyre pressure Always maintain the recommended
tyre pressure.
Carburettor Adjust idling speed.
Vehicle Maintenance (Ensure Following)
• Ensure Following Vehicle Maintenance.

• Always wear helmets while
driving or riding. Your helmets
should conform to appropriate
Indian standards.
• Read thoroughly the instructions
in this manual and follow them
carefully.
• Avoid unnecessary accessories for the safety of both
rider and other motorists.
• Get familiar and follow traffic rules and regulations in
your states as well as general traffic signs.
• Familiarise yourself well with starting, acceleration and
braking of the vehicle.
• When applying the brakes, use both front and rear
brakes simultaneously. Applying only one brake may
cause the vehicle to loose control.
• Riding at proper speed and avoiding unnecessary
acceleration and braking are important not only for
safety and low fuel consumption, but also for longer
life of the vehicle.
• During monsoon drive the vehicle more cautiously.
Remember vehicles skid more easily during light
showers.
• Drive cautiously. Start early & reach your destination
safely.
Safe Riding Tips
• Always carry vehicle registration & insurance papers,
and a valid driving licence with you.
• Avoid driving on loose sand or stones where vehicle
is likely to skid.
• Properly wrap-up loose clothes while driving or riding
to avoid entangling in wheel or other objects on road.
• Always concentrate on riding for safety.
15

General Maintenance Information
16
• Check engine oil level every day before starting the
vehicle.
• Always maintain engine oil level between upper &
lower mark provided on cover RH.
Engine Oil Level Checking :
• Park the vehicle on level surface on center stand.
• Check oil level through oil inspection gauge as shown
in photograph.
• Always maintain engine oil level between the upper
(C) and lower (D) mark provided on Cover RH.
Engine Oil Capacity :
• 1000 ml for refill and 1100 ml on engine overhaul.
Engine Oil
A : Oil Filler
Cap
B : Oil Level
Inspection
Window
A
B
C
D
Bajaj DTS-i SAE 20W50 of API ‘SL’, JASO
10000 MA Grade
Replacement 1st replacement at 750 Kms. / 1st
Frequency* service. Thereafter at every
10,000 Kms.
*For any other branded oil of equivalent grade
replacement frequency will be 5000 Kms.
Bajaj Auto recommends “Bajaj DTS-i 10000” engine oil
for 10,000 kms drain interval, better performance of
engine components & warranty benefits.
CAUTION :
• It is most important to adhere to recommended
grade & frequency of oil change for the purpose
of long life of critical engine components. For
details refer periodic maintenance chart.
• Do not reuse drained oil.
Recommended Oil :
“Bajaj DTS-i 10000” a high performance
engine oil developed by Bajaj auto,
specially formulated for vehicles with DTS-i
engine.

Drive Chain Slackness
• Chain top edge to be kept between the two marks
during chain slackness adjustment.
• Care should be taken, that the chain should never
run dry.
• Lubricate chain from outside with SAE 90 oil at
every 500 kms.
• Chain slackness will have to be adjusted whenever
required.
General Maintenance Information
Wheel Puncture :
Use the recommended levers while removing the Tyre /
Tube for puncture work. This will avoid any damages to
the edges / scratches on paint of the wheel.
Tyre Pressure :
Keep appropriate tyre pressure as mentioned below to
increase life of the tyre & for better fuel consumption.
2
Front 1.75 Kg/Cm (25.0 psi)
2
Rear (Solo) 2.00 Kg/Cm (28.5 psi)
2
Rear (with Pillion) 2.25 Kg/Cm (32.0 psi)
17