Baker A User manual

6
Baker “A” & “AX”
Band Resaw User Manual
Ellington Industrial Supply, Inc.
P. O. Box 128
Ellington, Missouri 63638 USA
Web site: www.baker-online.com E-mail: [email protected]
Phone: (573) 663 – 7711 Fax: (573) 663 – 2787
Equipment Photo
TM

2
INTRODUCTION 3
Machine Purpose 3
Machine Function 3
Machine Overview 4
Definition of Terms 5-6
Manual Contents Notice 6
Representation and Warranties 7
Defective Parts 8
Service Policy 8
RULES FOR SAFE OPERATION 9
Safety Expectations for Operating Power Equipment 9
Control of Hazardous Energy – (Lockout / Tag out) 10
Machine Safety Decals 11
MACHINE SPECIFICATIONS 12-13
SET-UP 14
Receiving and Inspection 14
Unpacking 14
Machine Moving 14
Machine Positioning 14
Power and Utilities Requirements 14
Operator Training 15
BLADES 16
Changing Blade 17
Installing New Blade 17
Blade Tracking 18
Checking the Tracking 18
Drive Wheel Adjustments 19
Idler Wheel Adjustments 19
Vertical Adjustments 19
Horizontal Adjustments 20
Cutting Angle Adjustments 21
Determining the Problems 21
SETTING GUIDES 22-24
FEEDWORKS 25
Feed Speed 25
Hydraulics 25
Conveyor Belts 26
Powered Hold-Down 27
OPTIONAL EQUIPMENT 28
MAINTENANCE TASK CHECKLIST 29
Trouble Shooting 30
Recommended Spare Parts 31-32
Service Contact Information 33
Serial Number Location 33
Wiring Diagrams 34-36

3
INTRODUCTION
Thank you and congratulations on the purchase of your new Baker A / AX Band
Resaw. It has been designed to be durable, productive and easy to use. When properly
ran and maintained, it will provide you with many years of profitable operation.
For safety reasons, and for your own best use of the Baker A / AX Band Resaw, we
insist that you read this manual fully, and constantly review and refer back to it as
necessary.
No one should attempt to operate or perform maintenance on this equipment until they
have taken the time to read and understand the information contained in this manual.
** FAILING TO DO SO MAY RESULT IN SERIOUS INJURY **
Machine Purpose
Named for the shape of its frame, the Baker “A” and “AX” Band Resaw is great for all of
your resawing needs. You’ll cut at speeds not possible on many band resaws costing
much more. Resaw everything on it, or use it for short runs. Use it to cut boards or
cants, or reclaim slabs.
Machine Function
The Baker A Band Resaw is equipped with a 20 HP electric motor and accepts
material up to 7” x 7” (15 cm x 30 cm) and uses a 6” wide conveyor while the Baker AX
is equipped with a 30 HP electric motor and accepts material up to 7” x 12” (30 cm x 30
cm) with a 12” conveyor. Both models are capable of variable speeds from 0 – 120 feet
per minute as well as Baker’s exclusive guide system that includes guide plates and
guide roller.
Baker AX Model shown with:
(optional) Power Hold Down,
(optional) Power Hold Over
(optional) Return Conveyor.

4
Machine Overview
Compact Footprint
(Optional) Return Conveyor
Cowling Door Handle
Blade Tension
T-Handle
7
’
In-feed
Conveyor
Non Powered Hold Down
7
’
Belt Tensioner
Blade Tension Spring
Headrig and Cowling with Door
Conveyor Raise and Low
e
Crank
Electrical Panel

5
Definition of Terms
All Stop Safety button (typically “red”) designed to immediately shut-down machine operation
Bark The outer-most protective layer of a tree composed of dead cork and other elements
Band Saw A saw consisting of a continuous piece of flexible steel, with teeth on one side
Board Foot or
Board Feet A form of measurement where one board foot equals the volume of a board 1 inch thick by 12
inches wide and 12 inches long (1” x 12” x 12” = 1 board foot)
Cant The 3 or 4 sided timber left over from a log, normally the center or core of the log
Cant Hook A device used for rolling cants or logs
Carriage A framework on wheels that allows movement of the saw back and forth past the log
CFM (cubic feet per
minute) A measure of the volume of a substance flowing through air within a fixed period of time
De-barker A device used to remove bark from logs prior to processing or sawing
Diagram A plan, sketch, drawing, or outline designed to graphically demonstrate or explain how something
works or to clarify the relationship between the parts of a whole
Edge Guide A straight edge that is used to guide a 3-sided flitch along a piece of material
Edger A sawmill machine used to remove wany edges from flitches after they come off the sawmill,
squaring the edges and ripping the flitch into lumber
End Stop A mechanism designed to stop the progress of an off-loading board
Fence (Arm) A straight guide used to keep a log, cant or board a set distance from a blade or cutter
Flitch A longitudinal section of a log with wany edges
Saw head or
Head Saw The principle support structures on a sawmill that carries the engine, wheels and band blade used
for the initial breakdown of a log
Kerf The groove or thickness of the path cut by the saw teeth; the total amount of sawdust removed
during a single cut
Lift Point A point where pressure can and should be applied for lifting
Live Rollers A powered roll case that mechanically moves material
Lockout /
Tagout Requires authorized employee(s) to lock and tag the energy-isolating device(s) to prevent the
release of hazardous energy in order to prevent injury to employees, normally while performing
maintenance or repairs
Log Bunk A cross support that a log is loaded onto
Lumber
(board) A longitudinal section of a log after the wany edges have been removed, normally a 4-sided
rectangular shaped piece
Off-load The side of a machine where the work piece (slab, cant, board, etc.) exits
Production Rate A produced or processed quantity measure with respect to another measured quantity of time; for
example number of boards per minute, board feet per hour, per day, per week, etc.
Roll-case A mechanical apparatus with elongated cylinders used to perform rolling operation for material
movement, can be both powered and/or manually operated
Schematic A structural or procedural diagram, typically of an electrical or hydraulic system
Slab The exterior portion of a log removed by the saw, having one flat and one rounded portion of a log

6
Thin Kerf A relative term, typically referencing band saw blades which are usually thinner than circular saw
blades thus resulting in greater lumber recovery, accuracy and smooth finish
Wany Waning or diminished in some parts; not of uniform size throughout; sawed boards or timber that is
tapered or uneven, from being cut too near the outside of the log, barky
Yield To generate a return for effort, an amount produced
Manual Contents Notice
This manual is not totally comprehensive. It does not and cannot convey every
possible safety and operational problem that may arise while using this machine.
The manual will cover many of the basic and specific safety procedures needed
in an industrial environment.
All federal and state laws and any regulations having jurisdiction covering the
safety requirements for use of this machine take precedence over the statements
in this manual. Users of this machine must adhere to such regulations.

7
REPRESENTATIONS AND WARRANTIES
1. Ellington Industrial Supply Inc. d/b/a Baker Products machinery is warranted against defect in material or workmanship
starting from the date of shipment from the manufacturing plant.
2. This warranty is given solely to the "original purchaser" of the equipment and is in no way to be expressed or implied that
it is transferable to any other parties without the written consent and approval from the CEO of Ellington Industrial Supply Inc. d/b/a
Baker Products.
3. Ellington Industrial Supply Inc.'s one (1) year warranty period covers all items built at its manufacturing facilities including
structural frame, cowlings, doors, shafting, dust chutes and guards.
4. Ellington Industrial Supply Inc. will honor six (6) months of warranty coverage for miscellaneous vendor-purchased-
supplied items including bearings, chain, sprockets, hydraulic components, etc. Diesel and gasoline engine warranty will be subject
to engine manufacturer terms.
5. Ninety (90) days of warranty coverage is provided on all electrical parts. All electrical components and wiring has been
installed in accordance with the National Electrical Code (NEC) of the United States of America.
6. Ellington Industrial Supply Inc. d/b/a Baker Products does not warranty this machine to meet any other requirements or
jurisdiction of any electrical or safety codes of any other state, municipality, other country or jurisdiction. The purchaser assumes all
risk and liability whatsoever resulting from the use thereof whether used singularly or in conjunction with other machinery or
apparatus, including, but not limited to, all matters resulting from sawdust generation unless otherwise specified as per this contract
agreement.
Note: No warranty is provided on any electrical components or parts if equipment is powered or connected to a roto-phase electrical
converter in order to create a three phase power supply for operational current from a single phase source.
7. Any change in materials, design, or performance intended to improve any product of Ellington Industrial Supply Inc. d/b/a
Baker Products shall not obligate Ellington Industrial Supply Inc. d/b/a to modify any previously manufactured equipment.
8. Ellington Industrial Supply Inc. d/b/a Baker Products does not provide any warranty for equipment subjected to 'abnormal
use.' 'Abnormal use' includes misuse, modification, unreasonable use, abuse, neglect, lack of maintenance, failure to follow the
equipment manual or operation with parts other than those supplied by or recommended by Ellington Industrial Supply Inc. d/b/a
Baker Products.
9. During the applicable warranty period, Ellington Industrial Supply Inc. d/b/a Baker Products will, at its option, repair or
replace (free of charge, FOB our plant) its products which fail to give satisfactory service due to defective workmanship or materials.
For warranty service, parts claimed defective must be returned to our plant in Ellington, Missouri USA, freight prepaid. This
warranty does not cover expendable items (i.e. drive belts, band wheels, conveyor belting, blades, cutters, guides, etc.).
10. THE FOREGOING WARRANTY IS IN LIEU OF AND EXCLUDES ALL OTHER WARRANTIES NOT EXPRESSLY SET
FORTH HEREIN, WHETHER EXPRESS OR IMPLIED, BY OPERATION OF LAW OR OTHERWISE, INCLUDING BUT NOT
LIMITED TO ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
11. IN NO EVENT SHALL ELLINGTON INDUSTRIAL SUPPLY INC D/B/A BAKER PRODUCTS BE LIABLE FOR ANY
INCIDENTAL, SPECIAL OR CONSEQUENTIAL LOSSES, COSTS OR DAMAGES INCURRED BY THE PURCHASER OR
OTHERS, DIRECTLY OR INDIRECTLY ARISING FROM THE SALE, HANDLING OR USE OF THE PRODUCTS, OR FROM ANY
OTHER CAUSE WITH RESPECT TO THE PRODUCTS, WHETHER SUCH CLAIM IS BASED UPON BREACH OF CONTRACT,
BREACH OF WARRANTY, STRICT LIABILITY IN TORT, NEGLIGENCE OR ANY OTHER LEGAL THEORY (INCLUDING,
WITHOUT LIMITATION, LOST REVENUES, PROFITS, EXPECTED SALES, BUSINESS OPPORTUNITIES, GOODWILL, OR
INTERRUPTION OF PRODUCTION OR OTHER INJURY OR DAMAGE.)
12. Ellington Industrial Supply Inc. d/b/a Baker Products and its affiliates shall not be liable for any damage as a result of any
delay or failure to deliver due to any cause beyond Ellington Industrial Supply Inc.'s reasonable control, including, but not limited to,
any act of customer, act of God, embargo or other governmental act, regulation or request, fire, accident, strike, slowdown, war, riot,
delay in transportation, or inability to obtain necessary labor, materials, or manufacturing facilities. In the event of any such delay,
the delivery date shall be extended for a period equal to the time lost because of the delay.
13. The terms of this warranty shall be governed by and construed in accordance with the laws of the State of Missouri,
without regard to principles of conflict of laws. The rights and obligations of Ellington Industrial Supply Inc. d/b/a Baker Products and
the purchaser shall not be governed by the U.N. Convention on Contracts for the International Sale of Goods.
14. Any action arising under the terms of the contract between Ellington Industrial Supply Inc. d/b/a Baker Products and the
purchaser shall be brought in Reynolds County, Missouri USA. Purchaser and Ellington Industrial Supply Inc. d/b/a Baker Products
expressly consent to this choice of forum.

8
Defective Parts
Parts claimed defective must be returned freight prepaid, to our plant in Ellington,
Missouri. Any part determined defective due to faulty workmanship or materials will be
replaced or repaired (at our option) free of charge, F.O.B. our plant. This warranty does
not cover expendable items (i.e. drive belts, band wheels, conveyor belting, blades,
cutters, guides, etc.). Except as expressly provided herein, this warranty is in lieu of all
other warranties, expressed or implied, including a warranty of merchantability or fitness
for a particular purpose. This warranty is “void” if any part of the unit has been tampered
with, modified, altered, or operated with parts other than supplied or recommended by
Ellington Industrial Supply, Inc. In no event shall Ellington Industrial Supply, Inc. be
liable for special, indirect, incidental or consequential damages, however arising,
including but not limited to, the loss of earnings or the cost of downtime.
Service Policy
In the event that you have any problems, call us at [phone] any time between
8:00 AM and 5:00 PM (CST), Monday through Friday. A member of our trained staff will
answer any questions you may have. We charge nothing for this service.
The only charge is for replacement parts not covered by warranty or after our inspection
we deem that the problem is due to operator error or lack of proper maintenance or
neglect.
If it is necessary for a member of our service department to visit your plant at your
request, there will be a charge for this service. Call our service department for current
prices.
Retain this Information for your Records
Model Number: ………………………………………...………………………….
Serial Number: …………………………………………………………………….
Date of Purchase: …………………………………………………………………
Power Source:…………..…………………….……………………………………
Dust Removal: ….……………………………………………………………….…
Ellington Industrial Supply, Inc.
P. O. Box 128
Ellington, Missouri 63638 USA
Web site: www.baker-online.com E-mail: [email protected]
Phone: (573) 663 – 7711 Fax: (573) 663 – 2787

9
RULES FOR SAFE OPERATION
The purpose of safety symbols and signage is to draw your attention to real or possible
hazardous conditions that may exist when operating this equipment. Please remember that
safety symbols and signage alone do not eliminate danger and are not substitute for proper
training and education regarding operational hazards.
SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT
ALWAYS…
ENSURE THAT TRAINED PERSONNEL OPERATE, MAINTAIN AND REPAIR THIS EQUIPMENT
TURN POWER OFF AND LOCKOUT /TAGOUT PRIOR TO PERFORMING MAINTENANCE
KEEP WORKAREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS
KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT
OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR
KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT
REMOVE TOOLS BEFORE RESUMING OPERATION
USE PROPER EXTENSION CORD
WEAR PROPER APPAREL AND AVOID LOOSE CLOTHING AND ACCESSORIES THAT COULD GET
CAUGHT IN MOVING PARTS
ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION
AVOID “KICK-BACK”BY KNOWING WHAT CONDITIONS CAN CREATE IT
CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY
NEVER…
LEAVE MACHINERYRUNNING OR UNATTENDED, ALWAYS TURN POWER OFF
OPERATE EQUIPMENT WHEN TIRED, FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR
ALCOHOL
ALLOW UNTRAINED PERSONNEL TO OPERATE, MAINTAIN OR REPAIR THIS EQUIPMENT
This symbol and warning indicates a potentially hazardous
situation, which, if not avoided, will result in death or serious injury.
This symbol and warning indicates a potentially hazardous
situation, which, if not avoided, could result in death or serious
injury.
This symbol and warning indicates a potentially hazardous
situation, which, if not avoided, may result in minor or moderate
injury.
This warning provides notice and instruction regarding a potentially
hazardous situation, which, if not avoided will result in serious injury
o
r
deat
h.

10
Control of Hazardous Energy – (Lockout / Tagout)
Lockout / Tagout (LOTO) refers to specific practices and procedures to safeguard employees
from the unexpected energy, startup of machinery/equipment, or the release of hazardous
energy during service or maintenance activities. Tagout
This requires that a designated individual turn off and disconnect the machinery/equipment
from its energy source(s) before performing service or maintenance and that the authorized
employee(s) lock and tag the energy-isolating device(s) to prevent the release of hazardous
energy and take steps to verify that the energy has been isolated effectively.
Note: For diesel powered portable sawmills this requires the key to be completely
removed from the ignition and a “do not operate” tag attached in its place.
List of Related Terms
Affected
Employee An employee whose job requires them to operate a machine or piece of
equipment on which service or maintenance is being performed.
Authorized
Employee A person who locks or implements a tagout system procedure on machines
or equipment to perform service or maintenance on that machine or
equipment. An authorized employee and an affected employee may be the
same person when the affected employee's duties also include performing
service or maintenance.
Energy
Source Any source of electrical, mechanical, hydraulic, pneumatic, chemical, thermal,
or other energy.
Lockout The placement of a lockout device (such as a lock) on an energy-isolating
device, in accordance with an established procedure that ensures the device
and the equipment cannot be operated until the lockout device is removed.
Servicing
and / or
Maintenance
Workplace activities such as constructing, installing, setting up, adjusting,
inspecting, modifying, maintaining or servicing machines or equipment.
These activities include lubrication, cleaning or un-jamming of machines or
equipment, and making adjustments or tool changes where the employee
may be exposed to the unexpected energy, start-up of equipment or release
of hazardous energy.
Tagout The placement of a tagout device (such as a tag) on an energy-isolating
device, in accordance with an established procedure that ensures the device
and the equipment may not be operated until the tagout device is removed.
No list of safety expectations can ever be complete as every work environment is as different
as are the people operating the equipment.
Always keep safety as your highest priority and always use this machine with caution and
res
p
ect.
The Fatal Five Main Causes of
Lockout/Tagout Injuries
1. Failure to stop equipment
2. Failure to disconnect from a power
source
3. Failure to dissipate (bleed, neutralize)
residual energy
4. Accidental re-starting of equipment
5. Failure to clear work areas before re-
starting
Example of lockout tags,
lockout hasp and keyed lock

11
Machine Safety Decals ** Adhere to ALL Safety Warnings! **

12
MACHINE SPECIFICATIONS Baker A / AX Band Resaw.
BandWheels:CNC‐machined,dynamicallybalanced28in.(71cm)allsteelwheels.
Guides:BakerLowProfileFlatGuideswithsteelguideplates.
Blades:
oBaker“A”:13’‐2”x1”x0.035”or13’‐2”x1¼”x0.035”hardback
oBaker“AX”:14’‐2”x1”x0.035”or14’‐2”x1¼”x0.035”hardback
BladeTensioning:Mechanical,spring
MachineDimensions:
oHeight:68in.(1.73m)
oLength:84in.(2.13m)
oWidth:84in.(2.13m)
oWeight:
Baker“A”:Approx.1,750lbs.(794kg)
Baker“AX”:Approx.2,000lbs.(907kg)
DustConnection:4in.(102mm)diameter,600CFMrequired
(optional)PoweredHold‐downSystem:Top‐mounted,holdingpointattheblade.Five(5)in.diametersolid
polyolefinheavy‐dutywheels.
Power
MainDriveMotor:“A”:20‐HP(15kw)TEFC“AX”:30HP(22kw)TEFC
FeedworksandConveyors:Hydraulicmotordrivenbymainmotor/mainengine.
Electrical:Completelyprewired.NEMA12enclosurewithdisconnect,starter,andcircuitoverloadprotection.
AllVoltagesareavailable.(SeePage7ForYourMachine)

13
MACHINE SPECIFICATIONS Baker A / AX Band Resaw (Con’t)
Capacities
FeedSpeed:Fullyvariable,0‐120fpm(0‐36.5mpm)
oFeedSpeediscontrolledbyahydraulicflowcontrolvalve.
CuttingHeight:
o¼”‐6”(6mm‐152mm)
o⅛(3.2mm)specialorder
MaterialLength:Unlimited/ContinuousFeed
MaterialSizes:
o“A”:7in.x7in.(178mmx178mm)or10in.x4in.(254mmx102mm)abovethe
bladewithconveyorsetat0°
o“AX”:13in.x7in.(330mmx178mm)or16in.x7in.(406mmx178mm)above
thebladewithconveyorsetat0°

14
SET-UP
Receiving and Inspection
Upon receipt and prior to signing transport carrier’s documents, conduct a walk-around
and visual inspection of your new equipment. Note any damage in writing upon the
carrier’s bill of lading and contact us immediately.
Note: All new equipment is assembled and thoroughly tested prior to shipment, however
damage may occur during transit, which could cause the machine to not operate correctly
during start-up.
Unpacking
If machine was delivered via flatbed trailer, remove straps or chains securing it in place.
If machine was delivered by crate, carefully remove upper crating materials from the base
skid.
Remove lag screws, strapping, etc. that attaches the machine to the skid.
Machine Moving
Lift machine at the indicated lift points only.
oUse a safety strap to avoid tip-over.
Transport machine to the installation site.
Machine Positioning (Placement, Leveling, Alignment)
For optimum performance, designate a solid and level foundation that is covered and dry,
free of environmental elements such as rain or snow that could cause electrical or slip
hazards.
Provide a minimum of 3 feet of clear workspace in front of the electrical panel.
Provide a minimum of 15 feet of clear workspace in front of in-feed and off-load areas.
Power and Utilities Requirements
For safe and effective operation confirm your incoming voltage and available
amperage is equal to what the machine has been wired for at the factory.
A qualified electrician should complete electrical connections and check
for correct motor directional rotation.
Ensure all wiring and electrical connections are located in a safe position and away
from any hazardous conditions.
Efficient dust and chip removal requires a minimum of 600 CFM suction at the
machine dust removal chute. This is an employer/owner responsibility.


15
Operator Training
According to many OSHA, ANSI, STATE, and LOCAL CODES, it is the EMPLOYER’S
RESPONSIBILITY to:
Permit only trained and authorized employees to operate and maintain
equipment.
Inspect and maintain guards, safety devices and start/stop controls.
Instruct, train and supervise the safe method of work.
Be sure personnel are properly trained and safety rules are clearly understood before
operating or performing maintenance.
Operator
Machine
Guards
Devices
Instructions
FREE TRAINING ON PROPER SET-UP AND
OPERATION IS AVAILABLE ON SITE AT
THE MANUFACTURER’S FACILITY
All of these together make up the safety system. Failure of any one of
these factors will increase accident potential.

16
BLADES
The standard Baker “A” uses the following blades:
13’ – 2” x 1” x .035 2T Woodmaster C Band Blades
The standard Baker “AX” uses the following blades:
14’ – 2” x 1” x .035 2T Woodmaster C Band Blades
NOTE: 1-1/4” guide plates as well as other blade widths; thickness and tooth spacing are
available upon request.
Ask your sales consultant or the customer service department for details.
Blade usage is approximately two blades per day per head during full production. Use this
figure when ordering your blades until you have developed some record of blade usage for
your operation.
Using high quality blades is an important factor in achieving the highest performance out of
your Baker A/AX band resaw. Our machines are tested and set-up using Lenox blades sold
by Ellington Industrial Supply. These are very good blades for use on the Baker and come
highly recommended by the majority of Baker owners. If you would like more information on
these blades, contact:
Customer Service Department
Ellington Industrial Supply Co., Inc.
PO Box 128
Ellington, MO 63638 USA
Tel: [phone]
Fax: [phone]

17
CHANGING BLADES
Removing Blade
Turn power off, allow machine to come to a complete stop, and then perform lockout /
tagout before proceeding.
Use handle on left side of the head rig to lift door until it lies securely over the top of the
head rig. Never open head rig door with blade in motion.
Loosen spring tensioning by turning the T-handle counter-clockwise.
Pull down on blade at the top, between the wheels, with your right hand while pushing the
top of the left wheel away from you until the left wheel moves. If the blade broke, push the
top of the left wheel back with your left hand and pull the wheel toward the right wheel
with your right hand.
Blade should be loose enough to be removed. Push blade back and off of the right wheel.
Pull blade out of guides and remove. If blade is not loose enough to remove from right
wheel, go back to the 3rd checklist item above and follow the process again.
Installing New Blade
Put blade over the right wheel, through the guides and over the left wheel with teeth
facing forward. Be sure the points of the teeth are aimed to the right (toward the dust
chute) as they pass through the guides.
Note: It may be necessary to turn the blade inside out.
Make sure the blade gullet is flush with the face of the wheel to avoid knocking out the
set.
Turn the spring tensioning T-handle clockwise until one of the spacers makes contact
with both compression plates.
Manually turn the wheels to be sure blade is tracking properly.
Close door.
Figure A: Blade Tensioning T-Handle
T-Handle
Compression Plates
Spacers

18
Blade Tracking
The blade must be installed and properly tensioned (see “Changing Blades”) before beginning this
procedure. Guides should be in a position where they are just barely touching the blade.
The blade tracking is properly set in the factory. It may occasionally be knocked out. This should
explain how to check and reset it.
Checking the Tracking
Rotate the idler wheel several rotations counterclockwise. Examine the position of the back of the
blade on the wheel at the top of the wheel and compare it to its position at the bottom of the wheel.
The blade position should be the same in both locations, on both idler and pull wheels. If not, the
tracking should be adjusted.
If tracking appears to be correct after the above procedure, your saw will cut without problems due to
blade tracking. However, now rotate the idler wheel several rotations clockwise. Check the blade in
the same way as above. If the blade does not track properly “backward” then you may experience
hard-to-identify problems, which may limit your saw’s capabilities. In this case, it is advisable to
adjust the tracking using the following procedures.
An important starting point for proper tracking is to ensure the face of the wheels aligns with one
another. This can be checked with a straightedge. Use this method to start setting the tracking using
the adjusters shown in the illustration below.
All adjustments for blade tracking are located on the backside (motor side) of the head rig on the
square tube with the spring tensioning assembly located on one end.
Figure B: Back View (Shown with optional slide return conveyor)
Horizontal Adjuster Bolt
Vertical Adjuster Bolt

19
Drive Wheel Adjustments
The drive wheel’s position is set in the factory. In most cases it never needs to be moved. It
can only be moved in and out, and should only be moved when the wheel is cocked so that
the face cannot be lined up with the face of the idler wheel. If you find that you must move
this wheel, you will find a set screw located under the rubber dust cap, on top of the square
tube, on the back side of the head rig, directly behind the wheel. With this setscrew
loosened, the wheel can be moved in or out, or removed completely. If spindle and wheel
assembly is moved, the spindle will need to be re-dimpled. Retighten setscrew when
finished.
Note: It is important to re-dimple the spindle after moving or replacing it.
Idler Wheel Adjustments
When looking at the front of the head rig, the idler wheel is on the left. This wheel is used to
adjust tracking problems. Your tracking adjusters are located on the square tube on the
backside of the head rig. These two bolts make all of your tracking adjustments. The bolt on
the topside of the square tube is used for vertical adjustments. The bolt on the backside of
the square tube underneath the motor is used for horizontal adjustments. Use these bolts to
tilt the idler wheel so that it is lined up with the face of the drive wheel. When the faces
appear to be lined up, fine-tune it using the following procedure.
Vertical Adjustments
Rotate the wheel several rotations counterclockwise.
Examine the positions of the back of the blade on the
wheel at the top of the wheel and compare it to its
position at the bottom of the wheel. The blade position
should be the same in both locations on both wheels. If
not, proceed to the next step.
If the blade needs to come forward at the top of the
wheel, turn the vertical adjuster bolt clockwise. If the
blade needs to go back at the top of the wheel, loosen
lock nut then turn the vertical adjuster bolt
counterclockwise.
Manually turn the wheel several rotations and check the
tracking as noted in the first step above. If vertical
tracking is still not correct, repeat the procedure until the
blade position at the top and bottom of the wheel is the
same (both idler and pull wheels).
Rotate the wheel several rotations clockwise and repeat
the procedure, then tighten lock nut.
Note: When blade is tracking properly, the blade gullet
should be flush with the front side of the wheels.
Vertical
Adjuster
Bolt
Figure C: Vertical View with Covering
Removed

20
Horizontal Adjustments
With the vertical alignment set correctly, compare the blade’s position at the top and
bottom to its position on the left side of the wheel. If it is not the same, proceed to the
next step.
If the left side of the wheel needs to go “back,” turn the horizontal adjuster bolt clockwise.
If the left side of the wheel needs to come forward, turn the horizontal adjuster bolt
counter-clockwise.
Of course, you’ll need to loosen the lock nut first. And, don’t forget to retighten the lock
nut when finished adjusting.
Manually turn the wheel several rotations counterclockwise and check the tracking as in
first step above. If horizontal tracking is still not correct, repeat procedure until blade
position on the left side of wheel is the same as the top and bottom. Do the same after
rotating the wheel clockwise.
Figure D: Top View of Idler Wheel with Cover Removed
Effect of Horizontal Adjuster
Horizontal Adjuster Bolt