Baker DeDuster M6 User manual

66
B Ba ak ke er r M M6 6 S Si id de ew wi in nd de er r D De eD Du us st te er r
U
Us se er r M Ma an nu ua al l
Ellington Industrial Supply, Inc.
P. O. Box 128
Ellington, Missouri 63638 USA
Web site: www.baker-online.com E-mail: [email protected]
Phone: (573) 663 – 7711 Fax: (573) 663 – 2787
Equipment Photo
T
TM M

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TABLE OF CONTENTS
1 INTRODUCTION 3
Machine Purpose 3
Machine Function 3
Definition of Terms 4
Manual Contents Notice 5
Machine Specifications and Requirements 5
Warranty 6
Defective Parts 7
Service Policy 7
2 RULES FOR SAFE OPERATION 8
Safety Expectations for Operating Power Equipment 8
Control of Hazardous Energy – (Lockout / Tagout) 9
Machine Safety Decals 10
3 MACHINE FEATURES 11
4 SET-UP 12
Receiving and Inspection 12
Unpacking 12
Machine Positioning 12
Power and Utilities Requirements 12
Operator Training 13
5 OPERATION 14
Operator Control Station 14
Adjusting for Material Width and Length 15
Adjusting Brush Height 16-17
To Begin Processing Material 18
6 MAINTENANCE 19
General Clean Up 19
Inspection and Preventative Maintenance Checklist 19-21
Replacing Brushes 22
Air Assembly 23
De-Duster Chamber Access Hatch 24
7 PARTS AND SERVICE 25-26
Service Contact Information 27
Serial Number Location 27

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INTRODUCTION
Thank you and congratulations on the purchase of your new Baker M6 Sidewinder
DeDuster. It has been designed to be durable, productive and easy to use. When properly ran
and maintained, it will provide you with many years of profitable operation.
For safety reasons, and for your own best use of the Baker M6 Sidewinder DeDuster, we insist
that you read this manual fully, and constantly review and refer back to it as necessary.
No one should attempt to operate or perform maintenance on this equipment until they have
taken the time to read and understand the information contained in this manual.
** FAILING TO DO SO MAY RESULT IN SERIOUS INJURY **
Machine Purpose
The Baker M6 DeDuster was designed and manufactured for high production, capable of
running 140 linear feet per minute.
Machine Function
Your Baker M6 Sidewinder DeDuster features a non-slip board infeed, chain drive feed through
and two industrial size spherical nylon brushes that spin across the board surface for maximum
dust, particle and chip removal.

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Definition of Terms
All Stop Safety button (typically “red”) designed to immediately shut-down machine
operation
Board Foot or
Board Feet A form of measurement where one board foot equals the volume of a board 1
inch thick by 12 inches wide and 12 inches long (1” x 12” x 12” = 1 board foot)
CFM (cubic feet
per minute) A measure of the volume of a substance flowing through air within a fixed period of time
Conveyor A mechanical apparatus (typically a belt, chain or rollers) that transports
material from one place to another
Edge Guide A straight edge that is used to guide a piece of material
End Stop A mechanism designed to stop the progress of an off-loading board
Fence (Arm) A straight guide used to keep a log, cant or board a set distance from a blade
or cutter
Infeed The side of the machine where the work piece (stringer, board, etc.) enters
Lift Point A point where pressure can and should be applied for lifting
Linear Foot A system of measurement in which only the length of the lumber is considered.
Live Rollers A powered roll case that mechanically moves material
Lockout / Tagout Requires authorized employee(s) to lock and tag the energy-isolating device(s)
to prevent the release of hazardous energy in order to prevent injury to
employees, normally while performing maintenance or repairs
Lumber (board) A longitudinal section of a log after the wany edges have been removed,
normally a 4-sided rectangular shaped piece
Off-load The side of a machine where the work piece (stringer, board, etc.) exits
Production Rate A produced or processed quantity measure with respect to another measured
quantity of time; for example number of boards per minute, board feet per hour,
per day, per week, etc.
Schematic A structural or procedural diagram, typically of an electrical or hydraulic system
Yield To generate a return for effort, an amount produced

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Manual Contents Notice
This manual is not totally comprehensive. It does not and cannot convey every possible
safety and operational problem that may arise while using this machine. The manual will
cover many of the basic and specific safety procedures needed in an industrial
environment.
All federal and state laws and any regulations having jurisdiction covering the safety
requirements for use of this machine take precedence over the statements in this manual.
Users of this machine must adhere to such regulations.
Machine Specifications and Requirements
Power
(Three) 1 HP (.75 kw)
TEFC Motors
(One) 2 HP (1.49 kw)
TEFC Motor
Operating Air Pressure
45 psi (13mm)
1/2”, 120 psi incoming air
pressure required
Capacity
Material Size:
Board width: 3 ½” – 6”
Board height: Max 2”
Board length: Min – 28”
Board length: Max – 62”
Dimensions & Weight
Length: 93” (236 cm)
Width: 98” (249 cm)
Height: 51” (129.5 cm)
Weight: 2,440 lbs (1,107kg)
Production Rate
Feed speed 140 linear feet per
minute
Sawdust Removal
6” (152mm) outlet; min. 1,500
CFM suction recommended at
dust removal chute

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Warranty
Ellington Industrial Supply, Inc. machinery is warranted against defects in material or
workmanship starting from the date of shipment from the manufacturing plant.
This warranty is given solely to the “original purchaser” of the equipment and is in no
way to be expressed or implied that it is transferable to any other parties without the
written consent and approval from the CEO or Sales Manager of Baker Products.
Our one (1) year warranty period covers all items built at our manufacturing facilities
including structural frame, cowlings, doors, shafting, dust chutes and guards.
We honor six (6) months of warranty coverage for miscellaneous vendor-purchased-
supplied items including bearings, chain, sprockets, hydraulic components, etc.
Ninety (90) days of warranty coverage is provided on all electrical parts. All electrical
components and wiring has been installed in accordance with the National Electrical
Code (NEC) of the United States of America.
Thirty (30) days of warranty coverage is provided for De-Duster brushes, which are
considered a wearable and consumable item.
Ellington Industrial Supply, Inc. does not warranty this machine to meet any other
requirements or jurisdiction of any electrical or safety codes of any other state,
municipality, other country or jurisdiction The purchaser assumes all risk and liability
whatsoever resulting from the use thereof whether used singularly or in conjunction with
other machinery or apparatus, including, but not limited to, all matters resulting from
sawdust generation.
Note: No warranty is provided on any electrical components or parts if equipment is
powered or connected to a roto-phase electrical converter in order to create a three
phase power supply for operational current from a single phase source.
Any change in materials, design, or performance intended to improve any product of
Ellington Industrial Supply, Inc. shall not obligate Ellington Industrial Supply, Inc. to
modify any previously manufactured equipment.
This manual may contain details that if not properly followed can affect the performance
of your equipment. You are responsible for proper use and maintenance of your
equipment and we reserve the right to deny warranty work if deemed to be caused by a
lack of proper maintenance or negligence by the owner or any of their employees.

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Defective Parts
Parts claimed defective must be returned freight prepaid, to our plant in Ellington,
Missouri. Any part determined defective due to faulty workmanship or materials will be
replaced or repaired (at our option) free of charge, F.O.B. our plant. This warranty does
not cover expendable items (i.e. drive belts, index-able cutter head inserts, chip
breakers, wedge blocks or mounting hardware, etc.). Except as expressly provided
herein, this warranty is in lieu of all other warranties, expressed or implied, including a
warranty of merchantability or fitness for a particular purpose. This warranty is “void” if
any part of the unit has been tampered with, modified, altered, or operated with parts
other than supplied or recommended by Ellington Industrial Supply, Inc. In no event
shall Ellington Industrial Supply, Inc. be liable for special, indirect, incidental or
consequential damages, however arising, including but not limited to, the loss of
earnings or the cost of downtime.
Service Policy
In the event that you have any problems, call us at [phone] any time between
8:00 AM and 5:00 PM (CST), Monday through Friday. A member of our trained staff will
answer any questions you may have. We charge nothing for this service.
The only charge is for replacement parts not covered by warranty or after our inspection
we deem that the problem is due to operator error or lack of proper maintenance or
neglect.
If it is necessary for a member of our service department to visit your plant at your
request, there will be a charge for this service. Call our service department for current
prices.
Retain this Information for your Records
Model Number: ………………………………………...………………………….
Serial Number: …………………………………………………………………….
Date of Purchase: …………………………………………………………………
Power Source:…………..…………………….……………………………………
Dust Removal: ….……………………………………………………………….…
Ellington Industrial Supply, Inc.
P. O. Box 128
Ellington, Missouri 63638 USA
Web site: www.baker-online.com E-mail: [email protected]
Phone: (573) 663 – 7711 Fax: (573) 663 – 2787

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RULES FOR SAFE OPERATION
The purpose of safety symbols and signage is to draw your attention to real or possible
hazardous conditions that may exist when operating this equipment. Please remember that
safety symbols and signage alone do not eliminate danger and are not substitute for proper
training and education regarding operational hazards.
SAFETY EXPECTATIONS FOR OPERATING POWER EQUIPMENT
ALWAYS…
ENSURE THAT TRAINED PERSONNEL OPERATE, MAINTAIN AND REPAIR THIS EQUIPMENT
TURN POWER OFF AND LOCKOUT /TAGOUT PRIOR TO PERFORMING MAINTENANCE
KEEP WORKAREA CLEAN AND WELL LIGHTED TO MINIMIZE OR ELIMINATE HAZARDS
KEEP CHILDREN AND VISITIORS AWAY FROM OPERATING EQUIPMENT
OPERATE THE EQUIPMENT AT THE RATE IT WAS DESIGNED FOR
KEEP GUARDS IN PLACE WHEN OPERATING EQUIPMENT
REMOVE TOOLS BEFORE RESUMING OPERATION
USE PROPER EXTENSION CORD
WEAR PROPER APPAREL AND AVOID LOOSE CLOTHING AND ACCESSORIES THAT COULD GET
CAUGHT IN MOVING PARTS
ALWAYS WEAR SAFETY GLASSES AND HEARING PROTECTION
AVOID “KICK-BACK”BY KNOWING WHAT CONDITIONS CAN CREATE IT
CHECK DAMAGED PARTS AND REPAIR OR REPLACE THEM IMMEDIATELY
NEVER…
LEAVE MACHINERYRUNNING OR UNATTENDED, ALWAYS TURN POWER OFF
OPERATE EQUIPMENT WHEN TIRED, FATIGUED OR UNDER THE INFLUENCE OF DRUGS OR
ALCOHOL
ALLOW UNTRAINED PERSONNEL TO OPERATE, MAINTAIN OR REPAIR THIS EQUIPMENT
This symbol and warning indicates a potentially hazardous
situation, which, if not avoided, will result in death or serious injury.
This symbol and warning indicates a potentially hazardous
situation, which, if not avoided, could result in death or serious
injury.
This symbol and warning indicates a potentially hazardous
situation, which, if not avoided, may result in minor or moderate
injury.
This warning provides notice and instruction regarding a potentially
hazardous situation, which, if not avoided will result in serious injury
o
r
deat
h.
No list of safety expectations can ever be complete as every work environment is as
different as are the people operating the equipment.
Always keep safety as your highest priority and always use this machine with caution
and res
p
ect.

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Control of Hazardous Energy – (Lockout / Tagout)
Lockout / Tagout (LOTO) refers to specific practices and procedures to safeguard employees
from the unexpected energy, startup of machinery/equipment, or the release of hazardous
energy during service or maintenance activities.
This requires that a designated individual turn off and disconnect the machinery/equipment
from its energy source(s) before performing service or maintenance and that the authorized
employee(s) lock and tag the energy-isolating device(s) to prevent the release of hazardous
energy and take steps to verify that the energy has been isolated effectively.
List of Related Terms
Affected
Employee An employee whose job requires them to operate a machine or piece of
equipment on which service or maintenance is being performed.
Authorized
Employee A person who locks or implements a tagout system procedure on machines
or equipment to perform service or maintenance on that machine or
equipment. An authorized employee and an affected employee may be the
same person when the affected employee's duties also include performing
service or maintenance.
Energy
Source Any source of electrical, mechanical, hydraulic, pneumatic, chemical, thermal,
or other energy.
Lockout The placement of a lockout device (such as a lock) on an energy-isolating
device, in accordance with an established procedure that ensures the device
and the equipment cannot be operated until the lockout device is removed.
Servicing
and / or
Maintenance
Workplace activities such as constructing, installing, setting up, adjusting,
inspecting, modifying, maintaining or servicing machines or equipment.
These activities include lubrication, cleaning or un-jamming of machines or
equipment, and making adjustments or tool changes where the employee
may be exposed to the unexpected energy, start-up of equipment or release
of hazardous energy.
Tagout The placement of a tagout device (such as a tag) on an energy-isolating
device, in accordance with an established procedure that ensures the device
and the equipment may not be operated until the tagout device is removed.
The Fatal Five Main Causes of
Lockout/Tagout Injuries
1. Failure to stop equipment
2. Failure to disconnect from a power
source
3. Failure to dissipate (bleed, neutralize)
residual energy
4. Accidental re-starting of equipment
5. Failure to clear work areas before re-
starting
Example of lockout tags,
lockout hasp and keyed lock

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Machine Safety Decals ** Adhere to ALL Safety Warnings! **

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MACHINE FEATURES
We want to highlight the unique and special features of the Baker M6 Sidewinder
DeDuster.
Heavy-duty steel construction
Powerful electric motors
Air driven material pusher
Easy to set-up and fast feed speed
Baker M6 Sidewinder DeDuster
Heavy-duty steel
construction
Heavy-duty nylon
spiral brushes
(
enclosed
)
Simple to use
operator control
station
Conveyor belt
infeed
Chain driven
material transport
Air driven
material pusher

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SET-UP
Receiving and Inspection
Upon receipt and prior to signing transport carrier’s documents, conduct a walk-around
and visual inspection of your new equipment. Note any damage in writing upon the
carrier’s bill of lading and contact us immediately.
Note: All new equipment is assembled and thoroughly tested prior to shipment, however
damage may occur during transit, which could cause the machine to not operate correctly
during start-up.
Unpacking
If machine was delivered via flatbed trailer or container, remove straps or chains securing
it in place.
Remove lag screws, strapping, etc. that attaches the machine to the deck.
Transport machine to the installation site.
Machine Positioning (Placement, Leveling, Alignment)
For optimum performance, designate a solid and level foundation that is covered and dry,
free of environmental elements such as rain or snow that could cause electrical or slip
hazards.
We recommend you anchor the machine to the floor with the bolts in the footpads.
Provide a minimum of 3 feet of clear workspace in front of the electrical panel.
Power and Utilities Requirements
For safe and effective operation confirm your incoming voltage and available
amperage is equal to what the machine has been wired for at the factory.
A qualified electrician should complete electrical connections and check
for correct motor directional rotation.
Ensure all wiring, electrical connections and air hoses are located in a safe position
and away from any hazardous conditions.
Proper cutter rotation should be toward infeed of machine (front).
The “pusher” air pressure should be set at 45 psi.
Efficient dust and chip removal requires a minimum of 1,500 CFM suction at the
machine dust removal chute. This is an end user/owner responsibility.
Note: Failure to provide proper vacuum or suction may result in damage to machine or
operations personnel.

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Operator Training
According to many OSHA, ANSI, STATE, and LOCAL CODES, it is the EMPLOYER’S
RESPONSIBILITY to:
Permit only trained and authorized employees to operate and maintain
equipment.
Inspect and maintain guards, safety devices and start/stop controls.
Instruct, train and supervise the safe method of work.
Be sure personnel are properly trained and safety rules are clearly understood before
operating or performing maintenance.
Operator
Machine
Guards
Devices
Instructions
F
FR RE EE E T TR RA AI IN NI IN NG G O ON N P PR RO OP PE ER R S SE ET T- -U UP P A AN ND D
O
OP PE ER RA AT TI IO ON N I IS S A AV VA AI IL LA AB BL LE E O ON N S SI IT TE E A AT T
T
TH HE E M MA AN NU UF FA AC CT TU UR RE ER R’ ’S S F FA AC CI IL LI IT TY Y
All five (5) of these listed items together make
up the safety system. Failure of any one of
these factors will increase accident potential.

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OPERATION
Operator Control Station
Prior to cycling any controls, ensure the area is clear of personnel and obstructions. Make
certain anyone required to work near the De-Duster is aware that the machine is in
operation.
** It is the operator’s responsibilities to ensure these safety conditions exist **
Descriptions
All Stop - Button designed to immediately shutdown machine operation.
Brush Start – Activates the de-dusting brushes.
Feed Start – Activates the feed conveyor and material transport.
Feed Stop – De-activates or stops the feed conveyor and material transport.
Figure 14
ALL STOP BRUSH START FEED START FEED STOP

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Adjusting for Material Width and Length
Setting the M6 material width and length is simple and easy.
Loosen the width adjustment bolt
and nut and the pivot bolt and nut
(Figure 15).
Either use a measuring tape or
place a sample piece of material on
the conveyor and set width of
opening 1/4” greater than width of
material being processed.
Re-tighten the pivot bolt and nut
and adjustment bolt and nut.
To set material length;
loosen the (3) bolts and
nuts that secure the end
stop and limit switch
(Figure 15 & 15A).
Align the mark to the
appropriate material
length, and then re-
tighten the (3) nuts and
bolts (Figure 15A).
Note: There are notches
between each set of
material length numbers for
2-inch adjustment
increments.
Figure 15
Figure 15A
Material flow
direction
End-stop with
limit switch
Pivot bolt
Adjustment
bolt

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Adjusting Brush Height
Ideal de-duster brush height is when the very tip of the brushes comes in contact with both
the top and bottom of the material being processed.
Note: Excessive and unnecessary brush wear will occur if the top or bottom de-dusting brush
is to close to the material being processed.
A solid steel shaft secures the top and bottom spiral brushes in their proper position.
To adjust the height of the bottom brush, loosen the jam nuts on each side (Figures 16B
& 16C) and raise or lower the bottom brush height by turning the height adjustment nut.
Use a measuring tape to ensure gap is equal on both sides. See Figure 16A for ideal
bottom brush height.
When proper bottom brush height is achieved, re-tighten the jam nuts on each side.
Jam NutJam nuts
Bottom brush height
adjustment nut
Bottom brush height
adjustment nut
Figure 16
Figure 16A
Fi
g
ure 16CFi
g
ure 16B
Jam nutsJam nuts

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Adjusting Brush Height (continued)
To adjust the height of the top brush, loosen the jam nuts on top brush height adjustment
bolt (Figures 17 & 17A).
Raise or lower the top brush height by turning the adjustment bolt.
Note: Ideal de-duster brush height is when the very tip of the brushes comes in full contact
with both the top and bottom of the material being processed. Reference Figure 16A.
When proper top brush height is achieved, re-tighten the jam nuts.
Figure 17
Figure 17A
Jam nutJam nuts
Top brush height
adjustment bolt

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To Begin Processing Material
Complete a visual inspection to ensure all guards/covers are in place and secure.
Turn on electrical power via the main electrical panel.
Turn on air supply.
Twist and pull up on the ALL STOP button (Figure 18).
Push the BRUSH START button to start the de-dusting brushes spinning. Wait until the
motor starts and is running at full speed, then push the FEED START button to start the
feed conveyor and material transport chains.
Begin feeding material onto the feed conveyor.
Note: Incoming material should not be stacked higher than the height of the fence / guide.
ALL STOP BRUSH START FEED START FEED STOP
Incoming material
should not be
stacked higher
than the height of
the fence / guide
Figure 18
Figure 18A

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MAINTENANCE
General Clean Up
Note: Follow proper Lockout / Tagout procedures prior to cleaning or performing
maintenance on any part of the machine.
On a daily basis use an air-hose to blow-off the dust and wood chips that accumulate in,
on and around the machine.
The machine operator or clean-up person is closer to dangerous operating mechanisms
of the machine during clean up than during production – extra care should be taken
during this time.
Do NOT clean with flammable or combustible materials.
Follow applicable codes and standards with regards to:
Ventilation and monitoring of work area for excessive accumulation of hazardous
vapors
Wearing personal protective equipment for handling materials
Using proper procedure for disposing of all waste materials
Inspection and Preventative Maintenance Checklist
Frequency Recommendation
Daily
(Approx. 8 hrs) Complete a visual inspection of the machine before the beginning of each
production day and look for loose, worn, broken or defective parts.
Weekly
(Approx. 40 hrs) Check the conveyor belt for cracks and ensure tension is “taut” with no more than
1/2” of deflection in the belt.
Weekly Check the material transportation chains and ensure tension is “taut” with no more
than a 1/2” of play in the tension of the chains.
Weekly Grease the material pusher linear rail bearings. We recommend JT-6 grease (no
more than 3 pumps).
Every 3 Months
(Approx 480 hrs) Grease bearings using high temperature grease. We recommend JT-6 grease (no
more than 5 pumps).
Important Notice:
Improper lubrication
will void warranty.

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WEEKLY - Check conveyor band belt and ensure tension is “taut” with no more than 1/2”
of deflection in the belt. (Figure 20 & 20A)
WEEKLY - Check the material transportation chains and ensure tension is “taut” with no
more than a 1/2” of play in the tension of the chains. (Figure 20B & 20C)
Belt tension should
be “taut” with no more
than ½” of deflection
Increase or decrease
te
n
s
i
o
n h
e
r
e
Increase or decrease
be
l
t
te
n
s
i
o
n h
e
r
e
Figure 20
Figure 20B Figure 20C
Increase or decrease chain
tension here
(1) chain per side, (2) total
Increase or decrease chain
tension here
(1) chain per side, (2) total
Increase or decrease chain
tension here
(1) chain per side, (2) total
Figure 20A