Balluff BNI IOL-106-000-Z012 User manual

BNI IOL-106-000-Z012
BNI IOL-106-S01-Z012
BNI IOL-106-S01-Z012-C01
User´s Guide

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1
Inhalt
1Notes for the user 2
1.1. About this guide 2
1.2. Structure of the guide 2
1.3. Typographical Conventions 2
Enumerations 2
Actions 2
Syntax 2
Cross references 2
1.4. Symbols 2
1.5. Abbreviations 2
2Safety 3
2.1. Intended use 3
2.2. General safety notes 3
2.3. Meaning of the warnings 3
3Getting Started 4
3.1. Connection overview BNI IOL-106…Z012 4
3.2. Mechanical connection 5
3.3. Electrical connection 5
IO-Link Interface 5
Connecting the Sensor Hub 5
Function ground 5
Module versions 5
3.4. Sensor Interface 6
4Getting Started 7
4.1. IO-Link Data 7
4.2. Prozess data / Input data 8
4.3. Parameter data / Request data 10
Inversion of the inputs Index 40hex 11
Voltage Monitoring Index 44hex 12
Identification Index 60hex 12
4.4. Errors 13
4.5. Events 13
5Technical Data 14
5.1. Dimensions 14
5.2. Mechanical Data 14
5.3. Electrical Data 14
5.4. Operating conditions 14
5.5. LED indicators 15
Status LEDs 15
LED I-Ports Standard 15
6Appendix 16
6.1. Product ordering code 16
6.2. Order information 16
Included material 16

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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2
1Notes for the user
1.1. About this guide
This guide describes the Balluff Network Interface BNI IOL-106-xxx-Z012 for the application
as peripheral input module to establish connection of binary sensors. Hereby it is about an
IO-Link device which communicates by means of IO-Link protocol with the superordinate IO-
Link master assembly.
1.2. Structure of the
guide
The guide is organized so that the sections build on one another.
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
Section 4: IO-Link, parameter and process data for the device.´
Section 5: Technical data for the device.
1.3. Typographical
Conventions
The following typographical conventions are used in this guide.
Enumerations
Enumerations are shown in list form with bullet points.
- Entry 1,
- Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross references
Cross references indicate where additional information on the topic can be found (see
section 5 „Technical Data”).
1.4. Symbols
Note
This symbol indicates a security notice which must be observed.
Note, Tipp
This symbol indicates general notes.
1.5. Abbreviations
BNI
DPP
I-Port
EMC
FE
IOL
SPDU
Balluff Network Interface
Direct Parameter Page
Input Port
Electromagnetic Compatibility
Function Earth
IO-Link
Service Protocol Data Unit

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3
2Safety
2.1. Intended use
This guide describes the Balluff Network Interface BNI IOL-106-xxx-Z012 for the application
as peripheral input module to establish connection of binary sensors. Hereby it is about an
IO-Link device which communicates by means of IO-Link protocol with the superordinate IO-
Link master assembly.
2.2. General safety
notes
Installation and start up
Installation and start up are to be performed only by trained specialists. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer’s
guarantee and warranty.
The device complies with EMC Class A. Such equipment may generate RF noise. The
operator must take precautionary measures accordingly.
The device must be powered only using an approved power supply (see section 5
“Technical data”). Only approved cable may be used.
Operating and testing
The operator is responsible for observing local prevailing safety regulations.
When defects and non-clearable faults occur in the device, take it out of service and secure
against unauthorized use.
Approved use in ensured only when the housing is fully installed.
2.3. Meaning of the
warnings
Note!
The pictogram used with the word “Caution” warns against a possible hazardous
situation affecting the health of persons or resulting in equipment damage. Ignoring
these warnings can result in injury or equipment damage.
Always observe the described measures for preventing this danger.

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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3Getting Started
3.1. Connection
overview BNI IOL-
106…Z012
Fig. 3-1: BNI IOL-106-xxx-Z012
1 Mounting hole
2 Label
3 Status LED: Communication
4 Standard I port 1
5 Standard I port 3
6 Standard I port 5
7 Standard I port 7
8 Mounting hole
9 Pin/Port LED: Signalstatus
10 Standard I port 6
11 Standard I port 4
12 Standard I port 2
13 Standard I port 0
14 Status LED: Module supply
15 IO-Link Interface
16 FE connection
1
13
12
3
4
5
6
7
8
9
10
11
14
15
16
2

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3 Getting Started
3.2. Mechanical
connection
The BNI IOL-106-xxx-Z012 modules are attached by using 2 M6 screws and 2 spacers.
3.3. Electrical
connection
The BNI IOL-106-xxx-Z012 modules require no separate supply voltage connection. Power
is provided through the IO-Link interface by the host IO-Link Master.
IO-Link Interface
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V, max 1.1A
2
-
3
GND, reference potential
4
C/Q, IO-Link Data transmission channel
Connecting the
Sensor Hub
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line tot he Sensor Hub.
Note,Tipp
A standard 3 wire sensor cable is used for connection to the host IO-Link master.
Function ground
Note, Tipp
The FE connection from the housing to the machine must be low-impedance
and kept as short as possible.
Module versions
Sensor Hub Version
Digital Port
BNI IOL-106-000-Z012
16 Inputs
BNI IOL-106-S01-Z012
16 Inputs with single channel monitoring
BNI IOL-106-S01-Z012-C01
16 Inputs with single channel monitoring and identification

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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3 Getting Started
3.4. Sensor Interface
Standard I-port (M12, A-coded, female)
Pin
Function
1
+24V, 100mA
2
Sinking (NPN) Input 2
3
GND
4
Sinking (NPN) Input 1
5
-
Note, Tipp
For the digital inputs follow the input guideline per EN 61131-2, Type 2.
Note, Tipp
Unused I/O port socked must be fitted with cover caps to ensure IP67
protection rating.

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7
4Getting Started
4.1. IO-Link Data
BNI IOL-106-000-Z012
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
3 ms
Process data lenght
2 Byte input
IO-Link Revision
1.1
1.0
Frame typ
2.V
1
Process data cycle time*
3 ms
3 ms
* by min. cycle time
BNI IOL-106-S01-Z012
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
3,5 ms
Process data lenght
4 Byte input
IO-Link Revision
1.1
1.0
Frame typ
2.V
1
Process data cycle time*
3,5 ms
14 ms
* by min. cycle time
BNI IOL-106-S01-Z012-C01
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
4 ms
Process data lenght
6 Byte input
IO-Link Revision
1.1
1.0
Frame typ
2.V
1
Process data cycle time*
4 ms
24 ms
*by min. cycle time

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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4 Getting Started
4.2. Prozess data /
Input data
BNI IOL-106-000-Z012
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Input Port 7 Pin 2
Input Port 6 Pin 2
Input Port 5 Pin 2
Input Port 4 Pin 2
Input Port 3 Pin 2
Input Port 2 Pin 2
Input Port 1 Pin 2
Input Port 0 Pin 2
BNI IOL-106-S01-Z012
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Input Port 7 Pin 2
Input Port 6 Pin 2
Input Port 5 Pin 2
Input Port 4 Pin 2
Input Port 3 Pin 2
Input Port 2 Pin 2
Input Port 1 Pin 2
Input Port 0 Pin 2
Byte
2
3
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Short Circuit Port 7
Short Circuit Port 5
Short Circuit Port 3
Short Circuit Port 1
Short Circuit Port 6
Short Circuit Port 4
Short Circuit Port 2
Short Circuit Port 0
-
-
-
-
-
-
-
Undervoltage US1

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4 Getting Started
BNI IOL-106-S01-Z012-C01
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Input Port 7 Pin 4
Input Port 6 Pin 4
Input Port 5 Pin 4
Input Port 4 Pin 4
Input Port 3 Pin 4
Input Port 2 Pin 4
Input Port 1 Pin 4
Input Port 0 Pin 4
Input Port 7 Pin 2
Input Port 6 Pin 2
Input Port 5 Pin 2
Input Port 4 Pin 2
Input Port 3 Pin 2
Input Port 2 Pin 2
Input Port 1 Pin 2
Input Port 0 Pin 2
Byte
2
3
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Short Circuit Port 7
Short Circuit Port 6
Short Circuit Port 5
Short Circuit Port 4
Short Circuit Port 3
Short Circuit Port 2
Short Circuit Port 1
Short Circuit Port 0
-
-
-
-
-
-
-
Undervoltage US1
Byte
4
5
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Identificationbyte 0
Identificationbyte 1

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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4 Getting Started
4.3. Parameter data
/ Request data
DPP
SPDU
Object name
Length
Range
Default Value
Index
Index
Sub-
index
Identification Data
07hex
Vendor ID
2 Byte
Read only
0378hex
08hex
09hex
Device ID
3 Byte
050711hex
050712hex
050713hex
0Ahex
0Bhex
10hex
0
Vendor name
7 Byte
BALLUFF
11hex
0
Vendor text
15 Byte
www.balluff.com
12hex
0
Product
name
20,24
Byte
BNI IOL-106-000-Z012
BNI IOL-106-S01-Z012
BNI IOL-106-S01-Z012-
C01
13hex
0
Product ID
7 Byte
BNI0063
BNI0062
BNI0061
14hex
0
Product text
20 Byte
Sensor hub metal NPN
16hex
0
Hardware
Revision
1 Byte
17hex
0
Firmware
Revision
47 Byte
18hex
0
Application tag*
32 Byte
Read /
Write
* 32 Byte string adjustable by the user
Parameter Data
DPP
SPDU
Object name
Length
Range
Default
Value
Index
Index
Sub-
index
40hex
0
1-16
Inversion
2 Byte
0hex…FFFFhex
0000hex
44hex
0
1-8
Sp. Monitoring
2 Byte
0hex … FFFFhex
-
60hex
0
Identification*
2 Byte
0hex … FFFFhex
-
* Only in case by BNI IOL-106-S01-Z012-C01

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4 Getting Started
Inversion of the
inputs Index
40hex
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub
Index
8
7
6
5
4
3
2
1
16
15
14
13
12
11
10
9
Description
Inversion Port 7 Pin 4
Inversion Port 6 Pin 4
Inversion Port 5 Pin 4
Inversion Port 4 Pin 4
Inversion Port 3 Pin 4
Inversion Port 2 Pin 4
Inversion Port 1 Pin 4
Inversion Port 0 Pin 4
Inversion Port 7 Pin 2
Inversion Port 6 Pin 2
Inversion Port 5 Pin 2
Inversion Port 4 Pin 2
Inversion Port 3 Pin 2
Inversion Port 2 Pin 2
Inversion Port 1 Pin 2
Inversion Port 0 Pin 2
Inversion port (x):
0 - Normal
1 - Inverted

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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4 Getting Started
Voltage
Monitoring
Index 44hex
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Sub
Index
8
7
6
5
4
3
2
1
16
11
9
Description
Short Circuit Port 7
Short Circuit Port 6
Short Circuit Port 5
Short Circuit Port 4
Short Circuit Port 3
Short Circuit Port 2
Short Circuit Port 1
Short Circuit Port 0
-
-
-
-
-
-
-
Undervoltage US1
Short Circuit port x = 1
Short Circuit on port x between Pin 1 and Pin 3
Port x = 0….7
Identification
Index 60hex
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Identification byte 0
Identification byte 1
This parameter data will not be saved in data storage

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4 Getting Started
4.4. Errors
Error Code
Description
0x8011
Index not available
0x8012
Subindex not available
0x8023
Access Denied
0x8030
Parameter Value out of Range
0x8033
Paremeter length overrun
0x8034
Parameter length underrun
4.5. Events
IO-Link Revision 1.0
Event Code
Description
0x5112
Low sensor voltage (US)
0x5410
Short circuit
IO-Link Revision 1.1
Event Code
Description
0x5111
Low sensor voltage (US)
0x7710
Short circuit

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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14
5Technical Data
5.1. Dimensions
5.2. Mechanical Data
Housing material
Die-cast zinc housing
IO-Link-Port
M12, A-coded, male,
E-Ports
M12, female, 5-poles
Enclosure rating per IEC 60529
IP67 (only when plugged in and threaded in)
Weight
ca. 500 g
Dimensions (W × H × D in mm)
68 x 181,5 x 31,8
5.3. Electrical Data
Operating conditions
18 ... 30,2 V DC, per EN 61131-2
Ripple
< 1 %
Current draw without load
≤ 45 mA
5.4. Operating
conditions
Operating temperature
-5 °C … +70 °C
Storage temperature
-25 °C … +70 °C
EMC
Immunity tests
Emission tests
EMC-directive 2004/108/EEC
EN 61000-6-2:2005
EN 61000-6-4:2007
Shock / vibration
EN 60068-2-6, EN 60068-2-27, EN 60068-2-29,
EN 60068-2-64

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5 Technical Data
5.5. LED indicators
Status LEDs
LED
Indicator
Function
LED 1
Green / Red
Supply Sensors & Module ok / Undervoltage
LED 6
Green / Green flashing
Communcation error / communication ok
LED I-Ports
Standard
Indicator
Function LED Pin 2 / Pin 4
Off
Input signal = 0
Yellow static
Input signal = 1
Red
Port: SC, short circuit
Port/Pin LED:
Status Input Ports
LED 6
LED1

Balluff Network Interface / IO-Link BNI IOL-106x-x0x-Z012
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6Appendix
6.1. Product
ordering code
BNI IOL-x0x-xxx-Z012-C01
Balluff Network Interface
IO-Link Interface
Functions
106 = 16 NPN digital Inputs
Versions
000 = Standard version
S01 = with single channel monitoring
Mechanical design
Z012 = Die-cast zinc housing, matte nickel plated
Bus connection and power supply 1xM12 external thread
IO-Ports: 8xM12, female, 5-poles
Extra functions
C01 = Identification
6.2. Order
information
Product ordering code
Order code
BNI IOL-106-000-Z012
BNI0063
BNI IOL-106-S01-Z012
BNI0062
BNI IOL-106-S01-Z012-C01
BNI0061
Included
material
BNI IOL… consists oft he following components:
IO-Module
4 filter plugs M12
Ground connection-band
Screw M4x6
20 Labels

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17
Notes

www.balluff.com
www.balluff.com
Balluff GmbH
Schurwaldstrasse 9
73765 Neuhausen a.d.F.
Germany
Tel. +49 7158 173-0
Fax +49 7158 5010
Nr. 892380 E Edition I14 Replaces Edition D13 Subject to modification
This manual suits for next models
2
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