Balluff BNI IOL-719-002-Z012-C10 User manual

BNI IOL-719-002-
Z012
BNI IOL-719-002-Z012-
C10
User´s Guide

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1
Content
1Notes for the user 3
1.1. Structure of the guide 3
1.2. Typographical Conventions 3
Enumerations 3
Actions 3
Syntax 3
Cross references 3
1.3. Symbols 3
1.4. Abbreviations 3
1.5. Differing views 3
1.6. Entsorgung 3
2Safety 4
2.1. Intended use 4
2.2. Installation and startup 4
2.3. General safety notes 4
2.4. Resistance to Aggressive Substances 4
Hazardous voltage 4
3Getting Started 5
3.1. Connection overview 5
3.2. Mechanical connection 6
3.3. Electrical connection 6
IO-Link Interface 6
Connecting the Sensor Hub 6
Function earth 6
Module versions 6
3.4. Functionality 7
3.5. Sensor Interface 8
3.6. Input signal range 10
3.7. Data formats 10
3.8. Signed data format 11
3.9. Unsigned data format 12
3.10. Dimensioned data format 14
4IO-Link Interface 16
4.1. IO-Link Data 16
4.2. Prozess data / Input data 17
BNI IOL-719-002-Z012-XXX 17
4.3. Process data / Output data 19
BNI IOL-719-002-Z012-XXX 19
4.4. Parameter data / Request data 20
Setting the serial number 54hex 21
Process data alignment 59hex 21
Analog mode F0hex 23
Resolution F1hex 24
Pin assignment F2hex 24
Pt100/Pt1000 mode F3hex 25
Wire break disable F4hex 25
Process data format F5hex 25
Switch point 1, F6hex Switch point 2, F7hex 26
Switch point enable F8hex 26
Thermocouple grounding F9hex 27
Voltage sensor wire break detection FBhex 27
4.5. Error 28
4.6. Events 28
5Technical Data 29
5.1. Dimensions 29

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5.2. Mechanical Data 29
5.3. Electrical Data 29
5.4. Operating conditions 29
5.5. LED indicators 30
Status LEDs 30
Port-Pin LEDs 30
LED I-Ports Standard 30
6Appendix 31
6.1. Product ordering code 31
6.2. Order information 31
Included material 31
Notes 32

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1 Notes for the user
1.1. Structure of the
guide
The guide is organized so that the sections build on one another:
Section 2: Basic safety information.
Section 3: The main steps for installing the device.
……..
1.2. Typographical
Conventions
The following typographical conventions are used in this guide.
Enumerations
Enumerations are shown in list form with bullet points.
•Entry 1,
•Entry 2.
Actions
Action instructions are indicated by a preceding triangle. The result of an action is indicated
by an arrow.
Action instruction 1.
Action result.
Action instruction 2.
Syntax
Numbers:
Decimal numbers are shown without additional indicators (e.g. 123),
Hexadecimal numbers are shown with the additional indicator hex (e.g. 00hex).
Cross references
Cross references indicate where additional information on the topic can be found.
1.3. Symbols
Attention!
This symbol indicates a security notice which must be observed.
Note
This symbol indicates general notes.
1.4. Abbreviations
BNI
DPP
EMC
FE
IOL
ISDU
MSB
Balluff Network Interface
Direct Parameter Page
Electromagnetic Compatibility
Function Earth
IO-Link
Index Service Data Unit
Most significant bit
1.5. Differing views
Product views and images in this manual may differ from the product described. They are
intended to serve only as illustrations.
1.6. Entsorgung
This product falls under the current EU Directive for WEEE, waste of
electrical and electronic equipment for protecting you and the environment
from possible hazards and responsible handling of natural resources.
Dispose of the product properly and not as part of the normal waste stream.
Observe the regulations of the respective country. Information can be
obtained from the national authorities. Or return the product to us for
disposal.

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2 Safety
2.1. Intended use
This guide describes the Balluff Network Interface BNI IOL-719-002-Z012-XXX for the
application as peripheral analog input module to establish connection of
analog sensors,
RTDs and thermocouple sensors. Hereby it is about an IO-Link device which communicates
by means of IO-Link protocol with the superordinate IO-Link master assembly.
2.2. Installation and
startup
Attention!
Installation and startup are to be performed only by trained specialists. Qualified
personnel are persons who are familiar with the installation and operation of the
product, and who fulfills the qualifications required for this activity. Any damage
resulting from unauthorized manipulation or improper use voids the manufacturer's
guarantee and warranty. The Operator is responsible for ensuring that applicable
of safety and accident prevention regulations are complied with.
2.3. General safety
notes
Commissioning and inspection
Before commissioning, carefully read the operating manual.
The system must not be used in applications in which the safety of persons is dependent on
the function of the device.
Authorized Personnel
Installation and commissioning may only be performed by trained specialist personnel.
Intended use
Warranty and liability claims against the manufacturer are rendered void by:
•Unauthorized tampering
•Improper use
•Use, installation or handling contrary to the instructions provided in this operating
manual
Obligations of the Operating Company
The device is a piece of equipment from EMC Class A. Such equipment may generate RF
noise. The operator must take appropriate precautionary measures. The device may only be
used with an approved power supply. Only approved cables may be used.
Malfunctions
In the event of defects and device malfunctions that cannot be rectified, the device must be
taken out of operation and protected against unauthorized use.
Intended use is ensured only when the housing is fully installed.
2.4. Resistance to
Aggressive
Substances
Attention!
The BNI modules always have good chemical and oil resistance. When used in
aggressive media (such as chemicals, oils, lubricants and coolants, each in a
high concentration (i.e. too little water content)), the material must first be
checked for resistance in the particular application. No defect claims may be
asserted in the event of a failure or damage to the BNI modules caused by such
aggressive media.
Hazardous
voltage
Attention!
Disconnect all power before servicing equipment.
Note
In the interest of product improvement, the Balluff GmbH reserves the right to
change the specifications of the product and the contents of this manual at any
time without notice.

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3 Getting Started
3.1. Connection
overview
Fig. 3-1: BNI IOL-719-002-Z012
1 Mounting hole
2 Label
3 Status LED: Communication
4 Analog port 1
5 Analog port 3
6 Analog port 5
7 Analog port 7
8 Mounting hole
9 Pin/Port LED: Signalstatus
10 Analog port 6
11 Analog port 4
12 Analog port 2
13 Analog port 0
14 Status LED: Module supply
15 IO-Link Interface
16 FE connection
1
13
12
3
4
5
6
7
8
9
10
11
14
15
16
2

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3 Getting Started
3.2. Mechanical
connection
The BNI IOL-719-002-Z012-XXX modules are attached by using 2 M6 screws and
2 spacers.
3.3. Electrical
connection
The BNI IOL-719-002-Z012-XXX modules require no separate supply voltage connection.
Power is provided through the IO-Link interface by the host IO-Link Master.
IO-Link Interface
IO-Link (M12, A-coded, male)
Pin
Function
1
Power supply controller, +24V, max 1.1A
2
-
3
GND, reference potential
4
C/Q, IO-Link data transmission channel
Connecting the
Sensor Hub
Connection protection ground to FE terminal, if present.
Connect the incoming IO-Link line to the Sensor Hub.
Note
A standard 3 wire sensor cable is used for connection to the host IO-Link master.
Function earth
Note
The FE connection from the housing to the machine must be low-
impedance
and kept as short as possible.
Module versions
Sensor Hub Version
Analog function
BNI IOL-719-002-Z012
8 Analog input
BNI IOL-719-002-Z012-C10
8 Analog input for C-type thermocouple

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3 Getting Started
3.4. Functionality
The BNI IOL-719-002-Z012-XXX module has eight free configurable analog port. The ports
can be configured independently to accept voltage signal, current signal, Pt sensor or
thermocouples.
Input type
Nominal range
Voltage
0 V - 10 V
Voltage
5 V - 10 V
Voltage
-10 V - +10 V
Voltage
0 V – 5 V
Voltage
-5 V - +5 V
Current
4 – 20 mA
Current
0 – 20 mA
Pt100
-200 °C - +850 °C
Pt1000
-200 °C - +850 °C
Typ J
-100 °C - +1200 °C
Typ K
-180 °C - +1370 °C
Typ C*
0 °C - +2315 °C
Note
•One sensor can be connected to each port. In case of voltage/current
type sensor the input pin of the analog port can be configured. The
analog input signal can be connected either to pin2 or pin4. In this case
the BNI IOL-719-002-Z012-XXX has a +24V sensor supply. In case of
voltage/current type sensors you can only use 3-wire method.
•In case of RTD sensor (Pt100, Pt1000), the sensor can be connected with
2 wire, 3 wire or 4 wire method.
•You can only connect Thermocouples of the Type J & K & C*.
*Only available at module finishing with C10

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3 Getting Started
3.5. Sensor Interface
Standard I/O-port (M12, A-coded, female)
Pin
Voltage / Current input
1
+24 V, 150 mA (sensor supply)
2
Voltage / current input
3
GND (sensor supply, measurement)
4
Voltage / current input
5
-
Pin
Pt100, Pt1000 2 wire
1
Current Source 1 - / Analog In -
2
Current Source 1 - / Analog In -
3
Current Source 1 + / Analog In +
4
Current Source 1 + / Analog In +
5
-
Pin
Pt100, Pt1000 3 wire
1
Current Source -
2
Current Source 2 + / Analog In -
3
4
Current Source 1 + / Analog In +
5
-
Pin
Pt100, Pt1000 4 wire
1
Current Source -
2
Analog In -
3
Analog In +
4
Current Source +
5
-
Pin
Thermocouple Typ J, Typ K, Typ C*
1
-
2
Thermocouple +
3
Thermocouple -
4
-
5
-
* Only available at module finishing with C10
Note
The +24V supply voltage is short circuit protected. The supply voltage will be
switched off in case of short circuit, in order to reduce the power dissipation. The
short circuit error is latched and it can be reset with the output process data.
Note
In case of current input, the BNI IOL-719-002-Z012-XXX works only with 3-wire
sensors.

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3 Getting Started
Attention!
A care must be taken during wiring. The inputs are protected against wrong wiring,
but in some special cases damage can be occurred. Be sure to connect the wiring
properly before turning power supply on.
Note
Unused I/O port socked must be fitted with cover caps to ensure IP67
protection rating.
Note
The analog signals shall be connected with a shielded cable to the
BNI IOL-719-002-Z012-XXX
Note
In order to achieve better accuracy in case of thermocouple measurement, the
thermocouple should be connected to the device with a special M12 connector for
thermocouples (Typ J or Typ K, Typ C depending on the thermocouple.) .
1
2
3
4
PT100
BNI IOL-719-002-Z012-XXX
Sensor Interface
1
2
3
4
1
2
3
4
2-wire
3-wire
4-wire

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3 Getting Started
3.6. Input signal range
The BNI IOL-719-002-Z012-XXX supports many standard input signal ranges. In some
cases an analog sensor has higher linear output range than the nominal output range. For
example a sensor with a 0 – 10 V output can source voltages between -0.5V and 10.5V, and
indicates error with a signal <-0.5V or >10.5V. Therefore the BNI IOL-719-002-Z012-XXX
has the following input ranges for the different analog modes.
Analog mode Vmin [V] Vmax [V]
0 V – 10 V
-0.5
10.5
5 V – 10 V
4.5
10.5
-10 V – 10 V
-10.5
10.5
0 V – 5 V
-0.5
5.5
-5 V – 5 V
-5.5
5.5
Analog mode
Imin [mA]
Imax [mA]
4 mA – 20 mA
3.8
20.5
0 mA – 20 mA
0
20.5
Analog mode
Tmin [°C]
Tmax [°C]
Pt100
-200
850
Pt1000
-200
850
Typ J
(ungrounded)
-100 1200
Typ J
(grounded) -100 400
Typ K
(ungrounded) -180 1370
Typ K
(grounded) -100 400
Typ C
(ungrounded)
0 2315
Typ C
(grounded) 0 800
3.7. Data formats
The signal on the input port of the BNI IOL-719-002-Z012-XXX will be digitalized and sent
as a process data over IO-Link. There are 16 bits reserved in the process data for each port.
The digitalized value can be represented in different formats (signed, unsigned or
dimensioned), in different resolution (16, 14, 12 or 10 bit), with different alignment (left or
right aligned).

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3 Getting Started
3.8. Signed data
format
In case of signed data format, the digitalized value is represented in a two’s complement
format (15 bit + sign, 13 bit + sign, 11 bit + sign, 9 bit + sign depending on the resolution.).
For different configurations, the analog signal (voltage, current, temperature) can be
calculated with the following formulas.
Voltage input (0V-10V, -10V - +10V, 0V -5V, -5V - +5V):
In case of positive numbers (MSB = 0):
Input voltage [V]=PortValue V
2()1
In case of negative numbers (MSB = 1):
Input voltage [V]= (PortValue 2)V
2()1
Voltage input (5V – 10V):
Input voltage [V]=PortValue V  

2()1+

Current input (0-20mA, 4-20mA):
Input current [mA]=PortValue I I
2()1+
Pt100, Pt1000, Typ J, Typ K, Typ C:
In case of positive numbers (MSB = 0):
Temperature [°C]=PortValue T
2()1
In case of negative numbers (MSB = 1):
Temperature [°C]= (PortValue 2)T
2()1
Where:
PortValue is the digitalized value of the input signal.
N is the resolution in bits.
Vmax, Imax, Tmax are the higher limits of the selected input range.
Vmin, Imin, Tmin are the lower limits of the selected input range.
Example 1:
The analog mode is set to 0-10V.
The resolution is 14 bit.
The process data is right aligned.
The digitalized value read over IO-Link is 1234hex = 4660.
The most significant bit of 1234hex is 0, so it is a positive number. In this case the voltage
can be calculated with the following formula:
Input voltage [V]=PortValue V
2()1=4660 10.5
2()1= 5,974

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3 Getting Started
Example 2:
The analog mode is set to -10V - +10V
The resolution is 12 bit.
The process data is left aligned.
The digitalized value read over IO-Link is ABC0hex
The 12 bit value is left aligned, so the 16 bit value read over IO-Link must be shifted right by
four (the 12 bit value is ABChex). The most significant bit of the 12 bit value is 1, so it
represents a negative number, therefore the voltage can be calculated with the following
formula:
Input voltage [V]=(PortValue 2)V
2()1=(ABC 2)10.5
2()1=6.915 
3.9. Unsigned data
format
In case of unsigned data format, the selected input range will be represented as a number
between 0000hex and the full scale value according to the resolution (FFFFhex in case of 16
bit resolution). The input signal on the BNI IOL-719-002-Z012-XXX can be calculated from
the digital value with the following formulas:
Voltage input (0V-10V, 5V – 10V, -10V - +10V, 0V -5V, -5V - +5V):
Input voltage [V]=PortValue V V
21+

Current input (0-20mA, 4-20mA):
Input current [mA]=PortValue I I
21+
Pt100, Pt1000, Typ J, Typ K, Typ C:
Temperature [°C]=PortValue T T
21+ T
Where:
PortValue is the digitalized value of the input signal.
N is the resolution in bits.
Vmax, Imax, Tmax are the higher limits of the selected input range.
Vmin, Imin, Tmin are the lower limits of the selected input range.
Example 1:
The analog mode is set to 0-10V.
The resolution is 14 bit.
The process data is right aligned.
The digitalized value read over IO-Link is 2345hex = 9029.
In case of 0-10V, the analog input voltage range is between -0.5V and 10.5V.
Therefore Vmin = -0.5V, Vmax=10.5V.
Input voltage [V]=PortValue V V
21+
 = 9029 10.5  (0.5V)
2 1+ (0.5) = 5.562

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3 Getting Started
Example 2:
The analog mode is set to 4-20 mA
The resolution is 12 bit.
The process data is left aligned.
The digitalized value read over IO-Link is ABC0hex
In case of 4-20 mA, the analog input current range is between 3.8 mA and 20.5 mA. The
digitalized value is read over IO-Link as a 16 bit value, but the resolution is 12 bit and it is
left aligned, so the 12 bit digitalized data is ABChex = 2748.
Input current [mA]=PortValue I I
21+ =2748 20.5 3.8
2 1+ 3.8 =15.007
Example 3:
The analog mode is set to TypJ Thermocouple.
The resolution is 16 bit
The digitalized value read over IO-Link is 4567hex = 17767
Temperature [°C]=PortValue 
 + T =17767 ()
 +(100°C)=252.44 °

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3 Getting Started
3.10. Dimensioned
data format
In case of dimensioned format, the measured voltage, current or temperature will be
converted to mV, uA or °C (in 0.1 °C step), and this value will be sent as a process data. In
this case the resolution and process data alignment settings do not influence the data. It
must be always handled as a right aligned data, and as a 16 bit value.
Voltage input (0V-10V, 5V – 10V, -10V - +10V, 0V -5V, -5V - +5V):
In case of positive numbers (MSB = 0):
Input voltage [V]=PortValue
1000
In case of negative numbers (MSB = 1):
Input voltage [V]=PortValue 65536
1000
Current input (0-20mA, 4-20mA):
Input current [mA]=PortValue
1000
Pt100, Pt1000, Typ J, Typ K, Typ C:
In case of positive numbers (MSB = 0):
Temperature [°C]=PortValue
10
In case of negative numbers (MSB = 1):
Temperature [°C]=PortValue 65536
10
Where:
PortValue is the digitalized value of the input signal.
Example 1:
The analog mode is set to 0-10V.
The digitalized value read over IO-Link is 15BAhex = 5562.
In case of voltage input, the dimensioned value has the dimension of mV.
Input voltage [V]=PortValue
1000 = 5562 1000 = 5.562
Example 2:
The analog mode is set to 0-10V.
The digitalized value read over IO-Link is EC78hex = 60536.
In case of voltage input, the dimensioned value has the dimension of mV.
Input voltage [V]=PortValue 65536
1000 = 60536 65536 1000 =5.000

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3 Getting Started
Example 3:
The analog mode is set to 4-20 mA
The digitalized value read over IO-Link is 3A9Fhex = 15007.
In case of current input, the dimensioned value has the dimension of uA.
Input current [mA]=PortValue
1000 =15007 1000 =15.007 
Example 4:
The analog mode is set to TypJ Thermocouple.
The digitalized value read over IO-Link is 06F1hex = 1777
In case of Thermocouple input, the dimensioned value has the dimension of 0.1 °C
Temperature [°C]=PortValue
10 =1777 10 =177.7 °

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4 IO-Link Interface
4.1. IO-Link Data
BNI IOL-719-002-Z012-XXX
Data transmission rate
COM2 (38,4 kBaud)
Minimal cycle time
55 ms
Process data lenght
22 Byte input, 1 Byte output
IO-Link Revision
1.1
1.0
Frame typ
2.V
1
Process data cycle time*
55 ms
1320 ms
* by min. cycle time
Note
It is recommended to use the BNI IOL-719-002-Z012-XXX with an IO-Link 1.1
master. In case of IO-Link 1.0 master, the process data cycle time will be extreme
high.

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4 IO-Link Interface
4.2. Prozess data /
Input data
BNI IOL-719-
002-Z012-XXX
Byte
0
1
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Switch point 1, Port 7
Switch point
1, Port 6
Switch point 1, Port 5
Switch point 1, Port 4
Switch point 1, Port 3
Switch point 1, Port 2
Switch point 1, Port 1
Switch point 1, Port 0
Switch point 2, Port 7
Switch point 2, Port 6
Switch point 2, Port 5
Switch point 2, Port 4
Switch point 2,
Port 3
Switch point 2, Port 2
Switch point 2, Port 1
Switch point 2, Port 0
The switch point bits show a switch point overrun. The switch point can be configured by
parameter. (see "Switch Point Enable", "Switch Point 1" and "Switch Point 2")
Byte 2 3
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 0
Byte
4
5
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 1
Byte
6
7
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 2
Byte
8
9
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 3

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4 IO-Link Interface
Byte
10
11
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 4
Byte
12
13
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 5
Byte
14
15
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 6
Byte
16
17
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Analog value Port 7

www.balluff.com
19
4 IO-Link Interface
Byte
18
19
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Pin 1 SC, Wire break Port 7
Pin 1 SC, Wire break Port 6
Pin 1 SC, Wire break Port 5
Pin 1 SC, Wire break Port 4
Pin 1 SC, Wire break Port 3
Pin 1 SC, Wire break Port 2
Pin 1 SC, Wire break Port 1
Pin 1 SC, Wire break Port 0
Underflow Port 7
Underflow Port 6
Underflow Port 5
Underflow Port 4
Underflow Port 3
Underflow Port 2
Underflow Port
1
Underflow Port 0
Pin1 SC, Wire break bit: This bit indicates a short circuit condition of the sensor supply in case of
voltage or current input, or wire break condition in case of voltage input, Pt100, Pt1000 and
thermocouple sensors on the corresponding port.
Underflow bit: This bit indicates when the measured signal is lower than the selected range.
Byte
20
21
Bit
7
6
5
4
3
2
1
0
7
6
5
4
3
2
1
0
Description
Overflow
Port 7
Overflow
Port 6
Overflow
Port 5
Overflow
Port 4
Overflow
Port 3
Overflow
Port 2
Overflow
Port 1
Overflow
Port 0
- - - - - - -
Undervoltage Us
Overflow bit: This bit indicates when the measured signal is higher than the selected range.
4.3. Process
data /
Output data
BNI IOL-
719-002-
Z012-XXX
Byte
0
Bit
7
6
5
4
3
2
1
0
Description
Short circuit reset P7
Short circuit reset P6
Short circuit reset P5
Short circuit reset P4
Short circuit reset P3
Short circuit reset P2
Short circuit reset P1
Short circuit reset
P0
When an input port is configured as a voltage or current input, +24V voltage will be switched
between pin1 and pin3 of the input port. This supply voltage is short circuit protected. The supply
voltage will be switched off in case of short circuit, in order to reduce the power dissipation. The
short circuit error is latched and it can be reset with a 0 -> 1 transition on the corresponding bit in
the output process data.