Banner Easy-LAM II User manual

TABLE OF CONTENTS
Important Safety Messages and Electrical Safeguards……………………3-4
Introduction………………………………………………………………….5
Specifications………………………………………………………………..5
Initial Setup……………………………………………………………….6-8
ØUnpacking……………………………………………………………6
ØComponents………………………………………………………….6
•Motor Switch……...……………………………………………...6
•Reverse Switch………...…………………………………………6
•Heater Switch……………...……………………………………..8
•Heat Indicator Light……………………………………………...8
Loading Laminating Film onto Mandrels…………………………….....8-9
Threading Laminating Film…………………………………………....9-12
Adjusting Mandrel/Film Tension……………………………………..12-13
Setting Heat Shoe Temperature………………………………………13-14
Laminating…………………………………………………………....14-15
Troubleshooting………………………………………………………15-16
Maintenance…………………………………………………………......17
ØCleaning the Heat Shoes and Laminator Rollers……………........17
ØRemoving Wrap-arounds…………………………………..….….18
Warranty………………………………………………………………...18
Return Policy…………………………………………………………....18
Parts List and Illustrations…………………………………………..19-20

3
IMPORTANT SAFETY MESSAGES AND
ELECTRICAL SAFEGUARDS
For your protection, do not connect the laminator to electrical power or
attempt to operate it until you have read these instructions completely. Keep
these instructions in a convenient location for future reference. This
instruction manual and labels affixed to the laminator are important safety
messages. Read these messages carefully.
For Your Safety
ØSave these Operating Instructions for later use.
ØKeep hands, long hair, clothing, and other loose articles, such as
jewelry and ties, away from laminator’s moving parts.
ØDo not touch the heat shoes while the laminator power is turned on.
Allow shoes to cool completely before touching.
ØDo not use the laminator for other than its intended purpose.
ØPlace the laminator on a stable cart, stand, or table. A laminator
placed on an unstable surface may fall, causing serious bodily injury
or damage to the unit.
ØMove the laminator with caution. Quick stops, excessive force, or
uneven floor surfaces may cause the laminator and cart to overturn.
ØDo not insert items or objects other than recommended laminating
material. Do not store liquids or flammable material near laminator
that may spill or cause electrical shock or fire damage.
ØThe laminator should be operated only from the type of power source
indicated in these Operating Instructions and on the data plate located
on the rear panel of the laminator.
ØThe three-pronged grounding plug is a safety feature and will fit only
into a grounding-type power outlet. If you are unable to insert the

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plug into an outlet, contact a qualified electrician to have a suitable
outlet installed.
ØDo not leave the laminator power on overnight. Unplug the laminator
at the end of the day.
ØUnplug the laminator before moving it or when it is not in use for an
extended period of time as a precaution against the possibility of an
internal malfunction that could create a fire hazard.
Do not operate the laminator with a damaged power supply cord or plug, or
after it malfunctions or has been damaged in any manner.
ØKeep the power cord away from hot or wet surfaces.
ØDo not overload electrical outlets beyond their capacity, as this can
result in fire or electrical shock. This unit is rated at 15 amps and
should be the only item plugged into a 20 amp branch circuit.
ØAdjust only those controls that are specified in these Operating
Instructions.
ØDo not attempt to service or repair the laminator yourself. Unplug the
laminator from the electrical outlet and contact an authorized service
representative under any of the following conditions:
•When the power supply cord or plug is damaged or frayed.
•If liquid has been spilled into the laminator or it has been
exposed to water.
•If the laminator has been subjected to excessive jarring through
being dropped or bumped.
•If the laminator does not operate normally when following the
operating instructions.
•KEEP THE LAMINATOR OUT OF REACH OF
CHILDREN.

5
INTRODUCTION
Congratulations on your purchase of the Easy-Lam II Roll Laminator. This
unit is designed to provide years of trouble-free service.
The Easy-Lam II will accept rolls of laminating film up to 27” wide in both
1.5 and 3 mil thicknesses. Paper and card stock up to 1/16” (1.6mm) thick
may be laminated without adjusting the feed rollers.
The Easy-Lam II will accept 5 mil film if the machine was purchased with
the 5 mil switch only!
Your Easy-Lam II is preset at the factory for most applications, so any
adjustments should be minor. A thermometer provides continual indication
of the heat shoe temperature, which may be adjusted as needed.
SPECIFICATIONS
Plastic Width Up to 27” (68.6cm)
Plastic Thickness 1.5 mil and 3 mil (37 and 75 micron).
5 mil (125 micron) with 5 mil option switch
only.
Maximum Roll Length 1.5 mil –1,000 feet (304.8 meters)
3 mil –500 feet (152.4 meters)
5 mil –250 feet (76.2 meters)
Speed 5 feet per minute (1.64m/minute)
Net Weight 91 lbs (41 kg)
Power Requirements 120VAC, 60Hz, 1840 watts (UL),
220VAC available

6
INITIAL SETUP
Unpacking
Before unpacking the unit, inspect the shipping container for signs of
damage. Notify the carrier and your dealer immediately if any damage is
noted.
CAUTION! The laminator weighs approximately 91 lbs. Use two
people when removing the laminator from the shipping container.
NOTE! We recommend saving the packaging in case you have to
return the unit.
Components
Figure 1 shows the location of the major components and controls of the
Easy-Lam II. You should become familiar with these before operating the
laminator.
Motor Switch
This switch provides power to the motor. If the switch is pressed to
the “on” position, the rollers move the plastic film and laminating
material through the unit.
Reverse Switch
This toggle switch is found on the back of the machine. When this
switch is pressed to the “REV” (upper) position, and the motor switch
is on, the rollers move in the reverse direction. This is useful for
clearing film from the rollers.

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Figure 1

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Heater Switch
This switch turns power on and off to the top and bottom heat shoe.
(Switch will light up in the “on” position).
Heat Indicator Light
This light goes on when the heat switch is first turned on and then
remains on until the heat shoe reaches the operating temperature.
After that point, the light will go on and off periodically as the
thermostat cycles.
Loading Laminating Film onto Mandrels
Slide film with a one-inch core onto the mandrel as in Figure 2. Note that
one mandrel is labeled TOP and the other BOTT (for bottom). They are not
interchangeable.
ØWhen sliding roll of film onto mandrel, you must push the core
gripper to the flat position. When core gripper is inside the core, the
core gripper spring will cause the core gripper to grab the film so the
tension adjustment knob will tighten the tension on the film.
ØMake sure film is aligned from left to right on top and bottom
mandrels when loading film. See Figure 2a.
Figure 2

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Figure 2a
Threading Laminating Film
These instructions apply to poly-in film rolls (shiny side out, dull side in).
1. For the top supply roll, place the mandrel ends into the slots on the
top of the laminator. If you are facing the front of the laminator, the
film should unwind toward you from the bottom of the roll as in
Figure 3.

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Figure 3
2. Pull 6”-12” of film from the top roll. Pass the film under the idler
bar and safety shield, and over the heat shoes. Make sure the shiny
side of the film is against the shoes. See Figure 5 and 6.
3. For the bottom supply roll, remove the feed table. Place the
mandrel ends into position in the lower mandrel holder slots. If you
are facing the front of the laminator, the film should unwind away
from you from the bottom of the rollers as shown in Figure 4.
Figure 4
4. Pull 6”-12” of film from the bottom roll. Pass it under the lower
idler bar. You can “drop-down” the lower idler bar to give you more
clearance. After doing so, return the idler bar to its upper position for