Banner R95c User manual

BANNER ENGINEERING CORP. March 13, 2023

R95C 8-Port 2-Channel Discrete IO-Link Hub Instruction Manual

Features

Models

Overview

The R95C-8B22-KQ hub connects two discrete Input/Output channels to each of the eight unique ports, providing access to monitoring and configuring those ports

with an IO-Link master. Host mirroring is available where a selected port input/output discrete signal can be routed to Pin 2 (male) on the PLC/Host connection.

Configuration

Figure 1 details the logic flow for each of the eight ports, while the tables define the configuration for each pin.

For more information, see P/N 233583 R95C-8B22-KQ IO-Link Data Reference Guide and P/N 233584 R95C-8B22-KQ IODD Files.

Figure 1: Logic Flow

• Compact bimodal to IO-Link device converter that connects discrete inputs and sends the

value to the IO-Link Master

• Outputs a discrete value as received from IO-Link Master Process Data Out

• Enabled Delay Modes: ON/OFF Delay, ON/OFF One-shot, ON/OFF/Retriggerable One-shot,

ON/OFF Pulse-stretcher and Totalizer

• Measurement Metrics: Count, Events Per Minute (EPM), and Duration

• Discrete Mirroring: Discrete signals (In/Out) from all eight ports can be mirrored to any of the

eight ports, Discrete Out, or the host white wire output

• Discrete input/output can be independently configured as NPN or PNP

• Rugged overmolded design meets IP65, IP67, and IP68

• Connects directly to a sensor or anywhere in-line for ease of use

• R95C IO-Link hubs are a quick, easy, and economical way to integrate non-IO-Link devices

into an IO-Link system

C = Converter 8B22 = 8-port,

bimodal, 2

inputs, 2 outputs

K = IO-Link Q = M12 integral

quick disconnect

Function Converter Control

Housing

R95 K

Connector

8B22

Input State

Delay Mode

• Disabled

• On/Off Delay

• On/Off/Retriggerable One-shot

• On/Off Pulse Stretcher

• Totalizer

Host

Mirroring

Enable

Host Mirroring

Process Data

Input

Measurement

Statistics

Mirroring

Enabled

Input

Disabled

Ouput

Process Data In

Measurement Statistics

Mirroring - Discrete 1 and 2 Output

• Discrete 1 and 2 Input State (active/inactive)

Process Data

Input

Process Data Out

• Discrete 1 and 2 Output State (active/inactive)

• Count

• RPM

• Duration

• Port/Channel selected state driven to Pin 2 (F) and Pin 4 (F)

Process Data

Output Process Data Out - Discrete 1 and 2 Output

• Process Data Out selected state driven to Pin 2 (F) and Pin 4 (F)

Host Mirroring - Discrete Host Out

• Port/Channel selected state driven to Pin 2 (M)

Discrete 1 & 2

Selection

Mirroring

Enable

2 © Banner Engineering Corp. www.bannerengineering.com

R95C 8-PORT 2-CHANNEL DISCRETE IO-LINK HUB INSTRUCTION MANUAL BANNER ENGINEERING CORP.

Table 1: Measurements – Female Pins

Port 1-Port 8 Pin Number: Description IO Metric Description

Pin 4 – Discrete 1

Pin 2 – Discrete 2

Count Value Running count of the received input pulses

Duration Value Duration of the last input pulse in µs with 500 µs granularity

Events per Minute Value

Running count of the number of pulses received averaged

over one minute

Range: 1 to 37,500

Reset Metrics • Do Not Reset

• Reset

Table 2: Pin Configuration – Female Input

Port 1-Port 8 Pin Number: Description Name Values

Pin 4 – Discrete 1

Pin 2 – Discrete 2

Discrete I/O Selection

• NPN Input

• PNP Input

• NPN Output with Pull Up

• PNP Output with Pull Down

• NPN Output with Push/Pull

• PNP Output with Push/Pull

Discrete Delay Mode

• Disabled

• On/Off Delay

• On One-shot

• Off One-shot

• On Pulse-stretcher

• Off Pulse-stretcher

• Totalizer

• Retriggerable On One-shot

• Retriggerable Off One-shot

Discrete Delay Timer 1 Discrete On Delay, One-shot, Pulse-Stretcher

Time, or Totalizer Count

Discrete Delay Timer 2 Discrete Off Delay or Totalizer Time

Mirroring Enable • Disabled

• Enabled

Mirroring Port Selection

• Port 1

• Port 2

• Port 3

• Port 4

• Port 5

• Port 6

• Port 7

• Port 8

Mirroring Channel Selection • Pin 4 – Discrete 1

• Pin 2 – Discrete 2

Mirroring Inversion • Not Inverted

• Inverted

Table 3: Pin Configuration – Male Output

Pin Number: Description Name Values

Pin 2 – Discrete Host Out

Host Mirroring Enable • Disabled

• Enabled

Host Mirroring Port Selection

• Port 1

• Port 2

• Port 3

• Port 4

• Port 5

• Port 6

• Port 7

• Port 8

Host Mirroring Channel Selection • Pin 4 – Discrete 1

• Pin 2 – Discrete 2

Host Mirroring Inversion • Not Inverted

• Inverted

Host Mirroring Polarity • PNP

• NPN

Host Mirroring Output Type • Open Collector

• Push/Pull

BANNER ENGINEERING CORP R95C 8-PORT 2-CHANNEL DISCRETE IO-LINK HUB INSTRUCTION MANUAL

IO-Link®

IO-Link® is a point-to-point communication link between a master device and a sensor and/or light. It can be used to automatically parameterize sensors or lights and

to transmit process data. For the latest IO-Link protocol and specifications, please visit www.io-link.com.

For the latest IODD files, please refer to the Banner Engineering Corp website at: www.bannerengineering.com.

Mechanical Installation

Install the R95C to allow access for functional checks, maintenance, and service or replacement. Do not install the R95C in such a way to allow for intentional defeat.

Fasteners must be of sufficient strength to guard against breakage. The use of permanent fasteners or locking hardware is recommended to prevent the loosening

or displacement of the device. The mounting hole (4.5 mm) in the R95C accepts M4 (#8) hardware. See the figure below to help in determining the minimum screw

length.

CAUTION: Do not overtighten the R95C's mounting screw during installation. Overtightening can affect the performance of the R95C.

Wiring

Status Indicators

The R95C 8-Port 2-Channel Discrete Bimodal IO-Link Hub has two matching amber LED indicators, one for each channel, on both sides for each discrete device port

to allow for installation needs and still provide adequate indication visibility. There is also an additional amber LED indicator on both sides of the converter, which is

specific to the IO-Link communication.

Port 1-Port 8 — Female Pin Signal Description

1 18 V DC to 30 V DC

2 Discrete 2 (IN/OUT)

3 Ground

4 Discrete 1 (IN/OUT)

Male Pin Signal Description

1 18 V DC to 30 V DC

2 Banner-specific

3 Ground

4 IO-Link

17.0 mm

MOUNTING SCREW

4 © Banner Engineering Corp. www.bannerengineering.com

R95C 8-PORT 2-CHANNEL DISCRETE IO-LINK HUB INSTRUCTION MANUAL BANNER ENGINEERING CORP.

Specifications

Required Overcurrent Protection

WARNING: Electrical connections must be made by qualified personnel in accordance with local and national electrical codes and regulations.

Overcurrent protection is required to be provided by end product application per the supplied table.

Overcurrent protection may be provided with external fusing or via Current Limiting, Class 2 Power Supply.

Supply wiring leads < 24 AWG shall not be spliced.

For additional product support, go to www.bannerengineering.com.

LED Indication Status

Discrete Device Amber LEDs Off Discrete In and Out are inactive

Solid Amber Discrete In or Out is active

IO-Link Communication Amber LED Off IO-Link communications are not present

Flashing Amber (900 ms On, 100 ms Off) IO-Link communications are active

Power Indicator Green LED Off Power off

Solid Green Power on

Supply Voltage

18 V DC to 30 V DC at 400 mA maximum (exclusive of load)

Power Pass-Through Current

500 mA per port maximum

Discrete Output Load Rating

200 mA

Supply Protection Circuitry

Protected against reverse polarity and transient voltages

Leakage Current Immunity

400 µA

Construction

Coupling Material: Nickel-plated brass

Connector Body: PVC translucent black

Vibration and Mechanical Shock

Meets IEC 60068-2-6 requirements (Vibration: 10 Hz to 55 Hz, 0.5 mm

amplitude, 5 minutes sweep, 30 minutes dwell)

Meets IEC 60068-2-27 requirements (Shock: 15G 11 ms duration, half sine

wave)

Environmental Rating

IP65, IP67, IP68

NEMA/UL Type 1

Indicators

Green: Power

Amber: IO-Link communications

Amber: 2x Discrete IN/OUT status

Connections

(8) Integral 4-pin M12 female quick disconnect

(1) Integral 4-pin M12 male quick-disconnect connector

Operating Conditions

Temperature: –40 °C to +70 °C (–40 °F to +158 °F)

90% at +70 °C maximum relative humidity (non-condensing)

Storage Temperature: –40 °C to +80 °C (–40 °F to +176 °F)

Supply Wiring (AWG) Required Overcurrent Protection (A) Supply Wiring (AWG) Required Overcurrent Protection (A)

20 5.0 26 1.0

22 3.0 28 0.8

Com LED

(on either side)

Power LED

(on either side)

Device LEDs x16

(on either side)

LED 1 = Discrete 1 In/Out

LED 2 = Discrete 2 In/Out

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BANNER ENGINEERING CORP R95C 8-PORT 2-CHANNEL DISCRETE IO-LINK HUB INSTRUCTION MANUAL

Certifications

FCC Part 15 Class B

This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are designed to

provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and can radiate radio frequency energy and,

if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interfer-

ence will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning

the equipment off and on, the user is encouraged to try to correct the interference by one or more of the following measures:

• Reorient or relocate the receiving antenna.

• Increase the separation between the equipment and receiver.

• Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.

• Consult the dealer or an experienced radio/TV technician for help.

Industry Canada

This device complies with CAN ICES-3 (B)/NMB-3(B). Operation is subject to the following two conditions: 1) This device may not cause harmful interference; and 2)

This device must accept any interference received, including interference that may cause undesired operation.

Cet appareil est conforme à la norme NMB-3(B). Le fonctionnement est soumis aux deux conditions suivantes : (1) ce dispositif ne peut pas occasionner d'inter-

férences, et (2) il doit tolérer toute interférence, y compris celles susceptibles de provoquer un fonctionnement non souhaité du dispositif.

Dimensions

All measurements are listed in millimeters [inches], unless noted otherwise.

24 1.0 30 0.5

Banner Engineering BV

Park Lane, Culliganlaan 2F

bus 3, 1831 Diegem,

BELGIUM

Turck Banner LTD Blenheim

House, Blenheim Court, Wickford,

Essex SS11 8YT, Great Britain

Supply Wiring (AWG) Required Overcurrent Protection (A) Supply Wiring (AWG) Required Overcurrent Protection (A)

6 © Banner Engineering Corp. www.bannerengineering.com

R95C 8-PORT 2-CHANNEL DISCRETE IO-LINK HUB INSTRUCTION MANUAL BANNER ENGINEERING CORP.

Accessories

Cordsets

Banner Engineering Corp. Limited Warranty

Document title: R95C 8-Port 2-Channel Discrete Bimodal IO-Link Hub Instruction Manual

Part number: 233582

Revision: B

Original Instructions

4-Pin Threaded M12 Cordsets—Double Ended

Model Length Style Dimensions Pinout

MQDEC-401SS 0.31 m (1 ft)

Male

Straight/Female

Straight

Female

Male

1 = Brown

2 = White

3 = Blue

4 = Black

MQDEC-403SS 0.91 m (2.99 ft)

MQDEC-406SS 1.83 m (6 ft)

MQDEC-412SS 3.66 m (12 ft)

MQDEC-420SS 6.10 m (20 ft)

MQDEC-430SS 9.14 m (30.2 ft)

MQDEC-450SS 15.2 m (49.9 ft)

Banner Engineering Corp. warrants its products to be free from defects in material and workmanship for one year following the date of shipment. Banner

Engineering Corp. will repair or replace, free of charge, any product of its manufacture which, at the time it is returned to the factory, is found to have been

defective during the warranty period. This warranty does not cover damage or liability for misuse, abuse, or the improper application or installation of the Banner

product.

THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER WARRANTIES WHETHER EXPRESS OR IMPLIED (INCLUDING, WITHOUT

LIMITATION, ANY WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE), AND WHETHER ARISING UNDER COURSE OF

PERFORMANCE, COURSE OF DEALING OR TRADE USAGE.

This Warranty is exclusive and limited to repair or, at the discretion of Banner Engineering Corp., replacement. IN NO EVENT SHALL BANNER ENGINEERING

CORP. BE LIABLE TO BUYER OR ANY OTHER PERSON OR ENTITY FOR ANY EXTRA COSTS, EXPENSES, LOSSES, LOSS OF PROFITS, OR ANY

INCIDENTAL, CONSEQUENTIAL OR SPECIAL DAMAGES RESULTING FROM ANY PRODUCT DEFECT OR FROM THE USE OR INABILITY TO USE THE

PRODUCT, WHETHER ARISING IN CONTRACT OR WARRANTY, STATUTE, TORT, STRICT LIABILITY, NEGLIGENCE, OR OTHERWISE.

Banner Engineering Corp. reserves the right to change, modify or improve the design of the product without assuming any obligations or liabilities relating to any

product previously manufactured by Banner Engineering Corp. Any misuse, abuse, or improper application or installation of this product or use of the product for

personal protection applications when the product is identified as not intended for such purposes will void the product warranty. Any modifications to this product

without prior express approval by Banner Engineering Corp will void the product warranties. All specifications published in this document are subject to change;

Banner reserves the right to modify product specifications or update documentation at any time. Specifications and product information in English supersede that

which is provided in any other language. For the most recent version of any documentation, refer to: www.bannerengineering.com.

For patent information, see www.bannerengineering.com/patents.

40 Typ.

[1.58"]

ø 14.5 [0.57"]

M12 x 1

44 Typ.

[1.73"]

ø 14.5 [0.57"]

M12 x 1

233582

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