Banner SI-RFST-UP8 User manual

SI-RF Non-Contact RF Safety Switch Instruction Manual
February 27, 2023
© Banner Engineering Corp. All rights reserved.

i
Contents
Chapter: 1 Product Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Models . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Important... Read this before proceeding! . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
EU Declaration of Conformity (DoC) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
Chapter: 2 Configuration Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Safety Code for Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Teach the Safety Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
Chapter: 3 Installation Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Installation Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Pass-through hazards and Perimeter Guarding . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Mechanical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Sensing Distance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Resetting the Inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Auxiliary Output/Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
In-Series Diagnostic Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Electrical Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Protective Stop (Safety Stop) Circuits . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Output Signal Switching Devices (OSSDs) and External Device Monitoring (EDM) . . . . . . . 9
Fault-Tolerant Output Feature . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring for Single PNP (SI-RFP) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Wiring for a Single 8-Conductor Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11
Wire the Switch in Series . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
Wire the Switch in Series Using the Quick Disconnect . . . . . . . . . . . . . . . . . . . . . 13
Chapter: 4 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Chapter: 5 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Cordsets . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Adapters and Other Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Safety Controllers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Universal (Input) Safety Modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Chapter: 6 Product Support and Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Maintenance and Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Status Indicators . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Information Available via ISD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Contact Us . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Banner Engineering Corp Limited Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

© Banner Engineering Corp. www.bannerengineering.com 1
PRODUCT OVERVIEW
1. Product Overview
SI-RF Radio Frequency Safety Switch for interlocking and position monitoring
1.1. Models
In addition to the SI-RF sensor, a basic SI-RF system requires an actuator, a cable, and a safety monitoring device.
To order a 250 mm cable unit with a stainless steel connector, add a CR after the P8 or P5. For example, SI-RFDT-UP8 becomes
SI-RFDT-UP8CR. Contact Banner Engineering for availability.
1.2. Important... Read this before proceeding!
The user is responsible for satisfying all local, state, and national laws, rules, codes, and regulations relating to the use of this product and
its application. Banner Engineering Corp. has made every effort to provide complete application, installation, operation, and maintenance instruc-
tions. Please contact a Banner Applications Engineer with any questions regarding this product.
The user is responsible for making sure that all machine operators, maintenance personnel, electricians, and supervisors are thoroughly
familiar with and understand all instructions regarding the installation, maintenance, and use of this product, and with the machinery it controls.
The user and any personnel involved with the installation and use of this product must be thoroughly familiar with all applicable standards, some
of which are listed within the specifications. Banner Engineering Corp. makes no claim regarding a specific recommendation of any organization,
the accuracy or effectiveness of any information provided, or the appropriateness of the provided information for a specific application.
• Sensor - Actuator pair with Unique, High, and Low code options
• One SI-RF Safety Switch will meet Cat 4, PL e, or SIL CL 3 safety ratings
• Series connection of up to 32 sensors, maintaining the highest levels of safety
• Diagnostic options include In-Series Diagnostic (ISD) bussed signals and on-sensor LED codes
• PNP auxiliary outputs on select models indicate the door status
• Protection class rating of IP69
Model Device
SI-RF Models
Coding Diagnostics Reset Connector
SI-RFST-UP8
Sensor
Unique
Series PNP
Automatic
250 mm cable with an 8-pin M12
quick disconnect
SI-RFST-HP8 High
SI-RFST-LP8 Low
SI-RFSL-UP8 Unique
ManualSI-RFSL-HP8 High
SI-RFSL-LP8 Low
SI-RFDT-UP8 Unique
In-Series
Diagnostic (ISD)
AutomaticSI-RFDT-HP8 High
SI-RFDT-LP8 Low
SI-RFDL-UP8 Unique
ManualSI-RFDL-HP8 High
SI-RFDL-LP8 Low
SI-RFPT-U2M Unique
Single PNP Automatic
2 m cableSI-RFPT-H2M High
SI-RFPT-L2M Low
SI-RFPT-UP5 Unique 250 mm cable with an 5-pin
M12 quick disconnect
SI-RFPT-HP5 High
SI-RFPT-LP5 Low
SI-RF-A Actuator Actuator/target for all switches
SI-RF-A2 Low Profile Actuator/target for all switches

2 © Banner Engineering Corp. www.bannerengineering.com
PRODUCT OVERVIEW
1.3. EU Declaration of Conformity (DoC)
Banner Engineering Corp. herewith declares that these products are in conformity with the provisions of the listed directives and all essential
health and safety requirements have been met. For the complete DoC, please go to www.bannerengineering.com.
Representative in EU: Spiros Lachandidis, Managing Director, Banner Engineering BV Park Lane, Culliganlaan 2F bus 3, 1831 Diegem,
BELGIUM
Representative in UK: Tony Coghlan, Managing Director, Turck Banner LTD Blenheim House, Blenheim Court, Wickford, Essex SS11 8YT,
Great Britain
1.4. Overview
Use the SI-RF Radio Frequency Safety Switch to monitor the position of a guard to detect its movement, opening, or removal. A "guard" can be
a gate, door, cover, panel, barrier or other physical means that separates an individual from a hazard. Safety switches will issue a signal to the
machine control system to prevent or stop (halt) hazardous situations when the guard is not in the proper position. The SI-RF Safety Switch is
designed for non-locking guarding applications, unless another means of locking is provided.
The SI-RF Safety Switch is considered a Type 4 interlocking device per ISO 14119 that are actuated by an electronic field interacting with the
coded actuator typically mounted on the guard. Different levels of coded sensors are available: low, high, and unique.
Applications involving the use of the SI-RF Safety Switch should take into consideration the following standards:
• ISO 13849-1/2 - Safety of Machinery - Safety Related Parts of Control Systems
• ISO 12100 - Safety of Machinery - Risk Assessment and Risk Reduction
• ISO 14119 - Safety of Machinery - Interlocking Devices Associated with Guards
• ANSI B11.0 - Safety of Machinery - General Requirements and Risk Assessment
• ANSI B11.19 - Performance Criteria for Safeguarding
The SI-RF Safety Switch can be used individually or in series. A series string can consist of 1 to 32 units. The redundant safety inputs are only
used for the serial connection of sensors (for an individual unit or last in the string they get tied to +24 V dc). The redundant safety outputs can
be used for serial connection of sensors or for the connection to the safety related parts of the control system.
Product Directive
SI-RF Radio Frequency Safety Switch EU: Machinery Directive 2006/42/EC
UKCA: Machinery (Safety) Regulations 2008

© Banner Engineering Corp. www.bannerengineering.com 3
CONFIGURATION INSTRUCTIONS
2. Configuration Instructions
2.1. Safety Code for Operation
The actuator of the SI-RF Safety Switch system has a non-modifiable safety code for distinct and error-free identification.
This code must be submitted to the SI-RF Safety Switch and permanently saved in the SI-RF Safety Switch. Three different coding levels are
available:
• Low (L)—The SI-RF Safety Switch accepts any actuator.
• High (H)—The SI-RF Safety Switch only accepts the last taught-in actuator, a maximum of 12 teach-in processes are possible.
• Unique (U)—The SI-RF Safety Switch only accepts the taught-in actuator, and only one teach-in process is possible.
2.2. Teach the Safety Code
1. Position the new actuator in front of the SI-RF Safety Switch.
2. Energize the SI-RF Safety Switch for minimum 5 seconds.
STEP RESULT:The amber and green LED on the SI-RF Safety Switch flash with flash code 6 for 1.5 seconds (see Status Indicators
on page 21). The new actuator code is stored temporarily.
3. Disconnect the SI-RF Safety Switch from supply voltage.
4. With the new actuator still positioned in front of the SI-RF Safety Switch, again energize the switch for a minimum of 5 seconds.
STEP RESULT:The amber and the green LED on the SI-RF Safety Switch flash with flash code 6 for 3 seconds. The new actuator code
is saved in the SI-RF Safety Switch.
AFTER COMPLETING THIS TASK:
If a different actuator code is read on the second power-up, the temporarily stored code is lost and you must re-start the process. NOTE: If, after
this process is followed, the Amber LED is still flashing BC1, disconnect the output wires. If the Amber LED turns on solid, the outputs could be
shorted to a voltage source.

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INSTALLATION INSTRUCTIONS
3. Installation Instructions
3.1. Installation Requirements
The following general requirements and considerations apply to the installation of interlocked gates and guards for the purpose of safeguarding.
In addition, the user must refer to the relevant regulations and comply with all necessary requirements. See ANSI B11.19, or ISO 14119 and ISO
14120, or the appropriate standard.
Hazards guarded by the interlocked guard must be prevented from operating until the guard is closed; a stop command must be issued to the
guarded machine if the guard opens while the hazard is present. Closing the guard must not, by itself, initiate hazardous motion; a separate
procedure must be required to initiate the motion.
Locate the guard an adequate distance from the danger zone (so the hazard has time to stop before the guard is opened sufficiently to provide
access to the hazard). Guard locking or supplemental safeguarding must be used if the overall stopping time of the machine or the time to remove
the hazard is greater than the time to access the guarded area. The guard must open either laterally or away from the hazard, not into the safe-
guarded area. The guard also should not be able to close by itself and activate the interlocking circuitry. The installation must prevent personnel
from reaching over, under, around or through the guard to access the hazard. Any openings due to positioning, movement, or misalignment in
the guard must not allow access to the hazard—see ANSI B11.19, ISO 13855, ISO 13857, or the appropriate standard.
The guard must be strong enough and designed to protect personnel and contain hazards within the guarded area that can be ejected, dropped,
or emitted by the machine. Mount the SI-RF Safety Switch securely so that the physical position cannot shift, using reliable fasteners that require
a tool to remove. Mounting slots in the housing, if provided, are for initial adjustment only; final mounting holes (round) must be used for perma-
nent location. The switches, actuating systems, and actuators must not be used as a mechanical or end-of-travel stop.
When the guard is closed, the actuator is guided to the sensor. When the switch on distance is reached, the sensor detects the actuator code.
If the sensor detects an acceptable code it turns the output signal switch device (OSSD) safety outputs (OSSD1 and OSSD2) ON. When the
guard is opened, the actuator is removed from the response range of the sensor. The sensor switches the safety outputs (OSSD1 and OSSD2)
OFF.
See Mechanical Installation on page 5, Electrical Installation on page 9, Switching Diagrams, and Specifications on page 16 for additional infor-
mation.
Design and install the safety switches and actuators so that they cannot be easily defeated. Measures to minimize defeat (bypassing) of inter-
locking safety switches include:
• Minimizing motivation for defeating interlocking by providing training, supervision, and efficient means for machine setup/adjustment,
operation and maintenance
• Limiting accessibility to the interlocking device, such as mounting out of reach, mounting behind a physical obstruction, mounting in a
concealed position
• Preventing the switch or the actuator from being disassembled or repositioned that compromises the safety function. (for example,
welding, one-way screws, riveting)
• Using hardware that requires a tool to remove that is not readily available.
WARNING
!
PROPERLY INSTALL THE INTERLOCKED GUARDS
Failure to follow these guidelines could result in serious injury or death.
• At a minimum, the interlocked guard must prevent hazards when not fully closed and must prevent access
to the hazards through any opening in the guard.
• Install the safety switches and actuators so they cannot be easily defeated and are not used as a mechan-
ical or end-of-travel stop.
• The user must refer to the relevant regulations and comply with all necessary requirements. See ANSI
B11.19, or ISO 14119 and ISO 14120, or the appropriate standard.
CAUTION
!
DO NOT USE THE SAFETY SWITCH AS A MECHANICAL OR END-OF-TRAVEL STOP.
Catastrophic damage can cause the safety switch to fail in an unsafe manner (that is, loss of the switching ac-
tion).
• Limit the movement or rotation of the guard to prevent damage to the safety switch or the actuator.

© Banner Engineering Corp. www.bannerengineering.com 5
INSTALLATION INSTRUCTIONS
WARNING
!
THE HAZARD MUST BE ACCESSIBLE ONLY THROUGH THE SENSING FIELD
Incorrect system installation could result in serious injury or death.
• The installation of the SI-RF Safety Switch must prevent any individual from reaching around, under, over
or through the defined area and into the hazard without being detected.
• See OSHA CFR 1910.217, ANSI B11.19, and/or ISO 14119, ISO 14120 and ISO 13857 for information on
determining safety distances and safe opening sizes for your guarding device. Mechanical barriers (for ex-
ample, hard (fixed) guarding) or supplemental safeguarding might be required to comply with these re-
quirements.
3.2. Pass-through hazards and Perimeter Guarding
A pass-through hazard is associated with applications where personnel may pass through a safeguard (which issues a stop command to remove
the hazard), and then continues into the guarded area, such as in perimeter guarding. Subsequently, their presence is no longer detected, and
the related danger becomes the unexpected start or restart of the machine while personnel are within the guarded area.
Eliminate or reduce pass-through hazards whenever possible—see ANSI B11.19 and ANSI B11.20 or ISO 11161. One method to mitigate the
risk is to ensure that once tripped, either the safeguarding device, the safety related part of the control system, or the guarded machine's
MSCs/MPCEs will latch in an OFF condition. The latch must require a deliberate manual action to reset that is separate from the normal means
of machine cycle initiation.
This method relies upon the location of the reset switch as well as safe work practices and procedures to prevent an unexpected start or restart
of the guarded machine. All reset switches must be:
• Outside the guarded area
• Located to allow the switch operator a full, unobstructed view of the entire guarded area while the reset is performed
• Out of reach from within the guarded area
• Protected against unauthorized or inadvertent operation (such as through the use of rings or guards)
If any areas within the guarded area are not visible from the reset switch, additional safeguarding must be provided.
WARNING
!
PERIMETER GUARDING APPLICATIONS
Failure to observe this warning could result in serious injury or death.
• Use lockout/tagout procedures per ANSI Z244.1, or use additional safeguarding as described by ANSI
B11.19 safety requirements or other applicable standards if a passthrough hazard cannot be eliminated or
reduced to an acceptable level of risk.
3.3. Mechanical Installation
IMPORTANT: Install a safety switch in a manner which discourages tampering or defeat. Mount switches to prevent bypassing of the switching
function at the terminal chamber or Quick Disconnect (QD). A switch and its actuator must never be used as a mechanical stop. Overtravel may
cause damage to switch.
All mounting hardware is supplied by the user. Fasteners must be of sufficient strength to guard against breakage. Use of permanent fasteners
or locking hardware is recommended to prevent the loosening or displacement of the actuator and the switch body. The mounting holes (4.5 mm)
in the switch and actuator body accept M4 (#6) hardware.
Mount the sensor and actuator such that the position cannot be changed after installation/adjustment. Mount the switch securely on a solid,
stationary surface. Prevent the loosening of mounting hardware by using lock washers, thread-locking compounds, etc. Only use slots for initial
positioning. Pins, dowels, and splines can be used to prevent movement of the switch and the actuator.
Install the SI-RF Safety Switch to prevent false or unintended actuation and intentional defeat.
Locate the sensor and actuator to allow access for functional checks, maintenance, and service or replacement. The installation should provide
suitable clearances, be readily accessible, and allow access to the actuator and sensor.

6 © Banner Engineering Corp. www.bannerengineering.com
INSTALLATION INSTRUCTIONS
CAUTION
!
OVERTIGHTENING THE UNITS DURING INSTALLATION CAN TWIST THE HOUSING AND AFFECT THE
SENSOR'S PERFORMANCE.
• Do not overtighten the units during installation.
IMPORTANT: It is the responsibility of the machine builder (user) to make sure the series wiring/cabling is not easily manipulated by an operator
to defeat the safety function(s); for example, cannot remove a switch from the chain.
3.4. Sensing Distance
Figure 1: Actuation directions
The switching distances of the standard actuation direction 1 are listed. The distances noted are for a sensor working with the standard actuators
(SI-RF-A and SI-RF-A2).
Table 1: Sensing Distance (Only in conjunction with actuator SI-RF-A)
Minimum (mm) Typical (mm) Maximum (mm)
Rated sensing distance Sn 13
Assured sensing distance - On Sao 10
Hysteresis H 2
Assured sensing distance - Off Sar 25
X
1234

© Banner Engineering Corp. www.bannerengineering.com 7
INSTALLATION INSTRUCTIONS
Figure 2: Detection range
Within the detection range, there are "side lobes", in which the sensor can also activate. In an application with actuation direction 3, maintain a
minimum distance X ≥ 5 mm between the SI-RF Safety Switch and actuator to ensure there is no activation within the side lobes.
The specified sensing distances can only be reached if the following conditions are met:
• Do not install the sensors near magnets or strong magnetic fields.
• Do not flush mount the sensor and actuator to metallic materials. Metal can influence the sensing distances.
IMPORTANT: When multiple units are mounted next to each other, there must be a minimum 100 mm distance between each sensor to ensure
trouble-free operation.
IMPORTANT: If two actuators are used to activate one sensor, the actuators must have a separation distance of at least 20 mm (measured from
the side of the housings).
Figure 3: Sensor and actuator active areas
Only authorized personnel should install these devices. Any of the shown mounting positions and approach directions may be used. Install the
SI-RF Safety Switch so that the display is visible. The triangular symbols serve for the alignment and should point to each other.
Immediately replace any damaged SI-RF Safety Switch or actuator components. They can be replaced separately, with the exception of the
Unique (U) coded version. If you are using the Unique (U) coded version, the SI-RF Safety Switch and actuator must always be replaced together.
ON
Offset S (mm)
Side lobe
Side lobe
OFF
Hysteresis
Distance S (mm)
Switch ON distance
Switch OFF distance
16.0
14.0
12.0
10.0
8.0
6.0
4.0
2.0
0.0
-40 -20-30 -10 100204030
-2.0
Sensor Actuator
Active
areas
Alignment
marks

8 © Banner Engineering Corp. www.bannerengineering.com
INSTALLATION INSTRUCTIONS
3.5. Resetting the Inputs
The reset function forces a local confirmation that the safety outputs are switched on after closing the movable safety guard.
If the moveable guard is opened using a sensor with a reset function, close and open the reset button within 0.25 seconds (minimum) to 1 second
(maximum), after the guard has been closed.
The reset function only applies to the sensor with the reset functionality. This reset feature allows for a local reset at a given guard but does not
allow for an entire safety system reset. If a chain of sensors is cascaded (see Wire the Switch in Series on page 12), the reset function only
applies to SI-RF 3. If SI-RF 1 or 2 are opened then closed, the outputs will switch on after the guard is closed, without actuating the reset button.
CAUTION
!
WHEN POWER IS SWITCHED ON AND THE GUARD IS IN THE CLOSED POSITION, THE SAFETY OUT-
PUTS SWITCH ON WITHOUT ACTUATING THE RESET BUTTON.
• Automatic reset at power-up must be addressed in the customer's controls.
WARNING
!
USE OF AUTO OR MANUAL RESTART
Failure to follow these instructions could result in serious injury or death.
• Application of power to the Banner device, the closing of the movable safety guard, or the reset of a manual
restart condition MUST NOT initiate dangerous machine motion. Design the machine control circuitry so
that one or more initiation devices must be engaged (in a conscious act) to start the machine - in addition
to the Banner device going into Run mode.
3.6. Auxiliary Output/Information
The PNP output models (SI-RFS and SI-RFP) have a diagnostic PNP output. The PNP Diagnostic is not safety-related.
The PNP Diagnostic output indicates whether the right actuator has been detected (for example, the door is closed).
• Output high (conducting) - Actuator not detected
• Output low (open or non-conducting) - Actuator detected
When the SI-RFS sensors are cascaded, the output only signifies the actuator status of its sensor, not the others in the string. With manual reset
models (SI-RFSL), the auxiliary output changes back to the low state when the actuator is sensed (does not wait for the reset).
Note that the switching point of the auxiliary output might not match the switching point of the safety outputs.
The ISD models (SI-RFD) do not have an auxiliary output.
3.7. In-Series Diagnostic Information
The information transmitted via the In-Series Diagnostic (ISD) interface is not safety-related. The diagnostic technology allows a wide range of
sensor information to be loaded into the machine control system.
To interpret the information, Banner diagnostic modules are available, including the SI-RF-DM1 and -DM2 Diagnostic Modules and the
SC10-2roe or XS26-ISDx Safety Controller. Refer to the instruction manuals for detailed information on the diagnostic devices. By means of
diagnostics, the following information can be transmitted, among others:
• Door status (open, closed, or faulted)
• Detection of misalignment (marginal signal strength of RF field)
• Detection of under-voltages in the series connection
• Attempts to defeat an RF gate switch
For a complete list of the diagnostics information, see Information Available via ISD on page 21.
At this time this information can be refined via the following interfaces:

© Banner Engineering Corp. www.bannerengineering.com 9
INSTALLATION INSTRUCTIONS
• USB—display of the sensor information on the PC (requires using an SI-RF-DM1 Diagnostic Module or an SC10-2roe or XS26-ISDx
Safety Controller)
• IO-Link—bus independent data reading into the control system (requires using the SI-RF-DM1 or SI-RF-DM2 Diagnostic Modules and
an IO-Link master)
• Industrial Ethernet Protocols—Bus data reading into the control system (requires using the SC10-2roe or XS26-ISDx Safety
Controller)
3.8. Electrical Installation
WARNING
!
RISK OF ELECTRIC SHOCK
Use extreme caution to avoid electrical shock. Serious injury or death could result.
• Always disconnect power from the safety system (for example, device, module, interfacing, etc.), guarded
machine, and/or the machine being controlled before making any connections or replacing any component.
Lockout/tagout procedures might be required. Refer to OSHA 29CFR1910.147, ANSI Z244-1, or the ap-
plicable standard for controlling hazardous energy.
• Make no more connections to the device or system than are described in this manual. Electrical installation
and wiring must be made by a Qualified Person1 and must comply with the applicable electrical standards
and wiring codes, such as the NEC (National Electrical Code), NFPA 79, or IEC 60204-1, and all applicable
local standards and codes.
3.8.1. Protective Stop (Safety Stop) Circuits
A protective stop (safety stop) allows for an orderly cessation of motion for safeguarding purposes, which results in a stop of motion and removal
of power from the Machine Primary Control Elements (MPCE) (assuming this does not create additional hazards).
A protective stop circuit typically comprises a minimum of two normally open contacts from forced-guided, mechanically linked relays, which are
monitored through External Device Monitoring (EDM) to detect certain failures, to prevent the loss of the safety function. Such a circuit can be
described as a "safe switching point".
Typically, protective stop circuits are either single channel, which is a series connection of at least two normally open contacts; or dual-channel,
which is a separate connection of two normally open contacts. In either method, the safety function relies on the use of redundant contacts to
control a single hazard. If one contact fails ON, the second contact arrests the hazards and prevents the next cycle from occurring.
The interfacing of the protective stop circuits must be accomplished so that the safety function cannot be suspended, overridden, or defeated,
unless accomplished in a manner of the same or greater degree of safety as the machine's safety related control system that includes the SI-RF
Safety Switch.
A Banner XS26-2 Safety Controller with XS1ro or XS2ro Relay Expansion Module, Banner SC10-2roe Safety Controller, or Banner UM-FA-xA
Universal Safety Module provides a series connection of redundant contacts that form protective stop circuits for use in either single-channel or
dual-channel control.
3.8.2. Output Signal Switching Devices (OSSDs) and External Device Monitoring
(EDM)
The SI-RF Safety Switch is able to detect faults on OSSD1 and OSSD2. These faults include short circuits to +24 V dc and 0 V, and between
OSSD1 and OSSD2.
Both OSSD outputs must be connected to the machine control so that the machine's safety-related control system interrupts the circuit or power
to the machine primary control element(s) (MPCE), resulting in a non-hazardous condition.
Final switching devices (FSDs) typically accomplish this when the OSSDs go to an OFF state.
Refer to the output specifications and these warnings before making OSSD output connections and interfacing the SI-RF Safety Switch to the
machine.
1. A person who, by possession of a recognized degree or certificate of professional training, or who, by extensive knowledge, training and experience, has
successfully demonstrated the ability to solve problems relating to the subject matter and work.

10 © Banner Engineering Corp. www.bannerengineering.com
INSTALLATION INSTRUCTIONS
WARNING
!
INTERFACING BOTH OUTPUT SIGNAL SWITCHING DEVICES (OSSD)
Failure to follow these instructions could result in serious injury or death.
• Unless the same degree of safety is maintained, never wire an intermediate device(s) (PLC, PES, PC) be-
tween the safety module outputs and the master stop control element it switches such that a failure causes
a loss of the safety stop command or the failure allows the safety function to be suspended, overridden, or
defeated.
• Connect both OSSD outputs to the machine control so that the machine’s safety-related control system
interrupts the circuit to the machine primary control element(s), resulting in a non-hazardous condition.
WARNING
!
OSSD INTERFACING
Failure to properly interface the OSSD Outputs to the guarded machine could result in serious injury or death.
• To ensure proper operation, the Banner device output parameters and machine input parameters must be
considered when interfacing the Banner device OSSD outputs to machine inputs. Machine control circuitry
must be designed so that the maximum load resistance value is not exceeded and that the maximum spec-
ified OSSD Off-state voltage does not result in an On condition.
External device monitoring (EDM) is a function used to monitor the state of the external, positively guided (mechanically linked) machine control
contacts (Final Switching Devives (FSD) and/or MPCEs). The SI-RF Safety Switch does not include the EDM function. As a result, the SI-RF
Safety Switch should be used with an external safety monitoring device that monitors the status of the two SI-RF Safety Switch OSSDs and is
capable of providing the EDM function.
Examples of appropriate external safety monitoring devices include Banner SC10-2roe, SC26-2, and XS26-2 Safety Controllers; Banner
UM-FA-9A and UM-FA-11A Universal Input Safety Modules; and Safety PLCs.
WARNING
!
THE SI-RF SAFETY SWITCH DOES NOT HAVE EXTERNAL DEVICE MONITORING (EDM).
• If EDM is required for the application, it must be implemented in the external control.
3.8.2.1. Fault-Tolerant Output Feature
Faults that do not immediately compromise the safe operation of the SI-RF Safety Switch (for example safety output to external potential, cross-
wire short safety output) result in a delayed switch-off of the safety outputs.
The safety outputs switch off when the error warning exceeds 20 minutes. In case of error warning, the red LED flashes code BC2.
Use this fault-tolerant output feature to run down the machinery in a controlled manner. After fixing the fault, the error message is confirmed by
a voltage reset. The safe outputs enable and allow a restart.
3.8.3. Wiring for Single PNP (SI-RFP)
Five-conductor, cannot be wired in series
A movable safety guard is monitored through one SI-RF Safety Switch. The safety outputs of the SI-RF Safety Switch are connected to a safety
monitoring module. When the safety guard is closed (actuator detected), the SI-RF Safety Switch switches on its safety outputs.
When being used individually, the SI-RFP series offers a simple 5-pin wiring scheme. Use the optional PNP auxiliary output to transfer non-safety
related status information.
Pin Wire Color SI-RFPT-xP5 SI-RFPT-x2M
1 Brown +24 V DC +24 V DC
2 White OSSD1 OSSD1
3 Blue 0 V DC 0 V DC
4 Black OSSD2 OSSD2

© Banner Engineering Corp. www.bannerengineering.com 11
INSTALLATION INSTRUCTIONS
Figure 4: Wiring for a single PNP
3.8.4. Wiring for a Single 8-Conductor Sensor
The 8-pin sensors have one pair of OSSD outputs (Q1/Q2), one pair of inputs (I1/I2) that must be high (+24 V DC) before the outputs can turn
on, one +24 V DC input, and one 0 V DC input. Some models have a reset input that receives +24 V DC to reset the unit. Some models have an
Auxillary PNP output (Do). The following table describes the wiring of the different model options.
5 Gray PNP OUT (Auxillary Output) PNP OUT (Auxillary Output)
Pin SXA-8xxD Wire Color
Pin/Wire Function
SI-RFST-xP8 SI-RFSL-xP8 SI-RFDT-xP8 SI-RFDL-xP8
1 White +24 V DC +24 V DC +24 V DC +24 V DC
2 Brown OSSD1 OSSD1 OSSD1 OSSD1
3 Green 0 V DC 0 V DC 0 V DC 0 V DC
4 Yellow OSSD2 OSSD2 OSSD2 OSSD2
5 Gray Input1 Input1 Input1 Input1
6 Pink Input2 Input2 Input2 Input2
7 Blue PNP OUT (Auxillary Output) PNP OUT (Auxillary Output) No Function No Function
8 Red No Function Reset (+ In) No Function Reset (+ In)
Pin Wire Color SI-RFPT-xP5 SI-RFPT-x2M

12 © Banner Engineering Corp. www.bannerengineering.com
INSTALLATION INSTRUCTIONS
Figure 5: Wiring for a single 8-conductor sensor
3.8.5. Wire the Switch in Series
To monitor several movable safety guards with a series connection of SI-RF Safety Switch, follow these steps.
1. Connect the safety outputs of the last SI-RF Safety Switch to a safety monitoring unit.
2. Connect the safety inputs of the first SI-RF Safety Switch of the series to + 24 V DC.
3. Connect the safety outputs of the first SI-RF Safety Switch to the safety inputs of the second SI-RF Safety Switch (and second to third,
etc).
4. When all the safety guards are closed (all actuators are detected), the last SI-RF Safety Switch of the series connection switches on
its safety outputs.
5. If you are using an optional In-Series Diagnostic (ISD) device (SI-RFD series), integrate the diagnostic device between the last SI-RF
Safety Switch and the safety monitoring module in the series connection. The status information can then be retrieved from the diag-
nostic device.
AFTER COMPLETING THIS TASK:
NOTE: Verify the SI-RF Safety Switch and the safety monitoring module are powered from the same power supply or the commons of the separate
supplies are the same.
If you are using the optional PNP auxiliary output (SI-RFS series), only the non-safety-related status information of each individual sensor can
be obtained.
After the door is closed, the optional reset function requires a manual acknowledgment before the safety output of the sensor is switched on (only
that individual sensor, not the series string).
Figure 6: Wiring the switch in series
8
Rd
1
Wh
5
Gy
2
Bn
4
Y
e
3
Gn
6
Pk
+Q1Do Q2I1I2 –
SI-RF 2
24V24V
n.c.
7
Bu
Do
7
Bu
1
Wh
5
Gy
6
Pk
+Reset I1I2
SI-RF 3
24V
8
Rd
2
Bn
4
Y
e
3
Gn
Safety
Controlle
r
Q1 Q2 –
PNP/
OUT
PNP/
OUT
PNP/
OUT
8
Rd
1
Wh
5
Gy
2
Bn
4
Y
e
3
Gn
6
Pk
+Q1Do Q2I1I2
–
SI-RF 1
n.c.
7
Bu

© Banner Engineering Corp. www.bannerengineering.com 13
INSTALLATION INSTRUCTIONS
3.8.6. Wire the Switch in Series Using the Quick Disconnect
Use models SI-RFS and SI-RFD for this configuration.
CONTEXT:
When connecting units in series, simplify the wiring using special t-adapters and low-cost unshielded four-wire double-ended cables. A similar
configuration is shown except the connections are all made using quick disconnects. The SSA-EB1PLx-0Dx E-stops, SI-RFD switches, and the
SSA-ISD Connect can be combined in a single chain.
1. Connect the female 4-pin M12 cable to the male 4-pin M12 of the series connection t-adapter (SI-RFA-TS).
2. If a manual reset model sensor is used, connect the female 8-pin M12 of the Reset T-Adapter (SI-RFA-TK) to the male 8-pin M12
connector of the series connection t-adapter. Connect a female 4-pin M12 cable to the male 4-pin M12 QD of the t-adapter for
connecting a reset switch or reading the Auxiliary output.
3. Connect the sensor to the male 8-pin M12 connector of the t-adapter.
4. Connect the male 4-pin M12 end of a double-ended cable to the female 4-pin M12 of the t-adapter. Connect the female 4-pin M12 end
of the double-ended cable to the next series connection t-adapter (SI-RFA-TS).
5. At the end of the line a terminating plug (SI-RFA-P) is required to properly truncate the system.
6. The wired end of the 4-pin M12 cable (from step 1) can be wired directly to a Safety Monitoring Module or can be wired through an
In-Series Diagnostic (ISD) module then to the Safety Monitoring device.
AFTER COMPLETING THIS TASK:
Verify that the SI-RF Safety Switch and the safety monitoring module are powered from the same power supply or the commons of the separate
supplies are the same. Ensure that the voltage level at SI-RF 1 (furthest from the power supply) is above 19.5 V for the system to operate prop-
erly.
Figure 7: Wiring the switch in series using the quick disconnect connector
In long chains, or chains with a lot of ISD devices, the voltage at the first device (device closest to terminating plug) must stay above 19.5 V for
the chain to operate properly.
For guidance on the maximum total cable length and a maximum number of devices before an additional power supply may be needed, refer to
Maximum total cable length for a single power supply. For using ISD information to monitor the individual device voltages, see In-Series Diag-
nostic Information on page 8.
An additional power supply may be required to maintain a minimum of 19.5 V at all devices. There are two options to connect an additional power
supply.
SI-RFA-TS
4-pin male connection
SI-RFA-TK
SI-RFA-P Termination
MQDEC-4xxSS (4 lengths)
MQDC-4xx (4 lengths)
Bk PNP Aux Output
NOT FOR SAFETY
ONLY FOR DOOR 4
Power
Safety
Monitoring
Module
24Vdc 0Vdc
OSSDs
Bn Bu
Wh
Bk
Bn
Wh
Reset
1
2
3
4
Component Key
8-pin female connection
SI-RFA-TS
SI-RFA-P
SI-RFA-TK
SI-RFA-TS SI-RFA-TS SI-RFA-TS
MQDC-4xx
SI-RFA-TK
MQDEC-4xxSS MQDEC-4xxSS MQDEC-4xxSS
MQDC-4xx
MQDC-4xx
24Vdc
0Vdc
DEE2R-8xxD

14 © Banner Engineering Corp. www.bannerengineering.com
INSTALLATION INSTRUCTIONS
Figure 8: Option 1: Use a SI-RFA-TK Reset Connector in series with ISD Device. If available, set the power supplies for parallel output.
Figure 9: Option 2: Replace the terminator with a power supply. The OSSD1 and OSSD2 wires at power supply #2 must be connected to +24 V DC. If
available, set the power supplies for parallel output.
Figure 10: Maximum total cable length for a single power supply
The SI-RFD switches and the ISD Connect have similar current demands. However, when used with a number of lighted ISD emergency stop
devices, the current draw of the emergency stop devices governs the cable lengths and when more power is needed. The maximum cable length
between devices (including the last unit and the ISD evaluation device) is 30 meters.
1
8
SI-RFA-TSSI-RFA-TS SI-RFA-TS SI-RFA-TS SI-RFA-TS SI-RFA-TS
Power
#2
24Vdc 0Vdc
Bn Bu
Safety
Monitoring
Module
24Vdc 0Vdc
OSSDs
Bn Bu
Wh
Bk
24Vdc
0Vdc
Power
#1
SI-RFA-TK
SI-RFA-P
MQDEC-4xxSS
18
SI-RFA-TSSI-RFA-TS SI-RFA-TS SI-RFA-TS SI-RFA-TS SI-RFA-TS
Safety
Monitoring
Module
24VDC 0VDC
OSSDs
Bn Bu
Wh
Bk
24VDC
0VDC
Power
#1
MQDEC-4xxSS
Power
#2
24Vdc0Vdc
Bn
Bu
Connect OSSD1 and
OSSD2 (white and black
lines) to +24 V DC.
0
0
20
40
60
80
100
120
140
160
4 8 12 16 20 24 28 32
Max. Total Series Cable (m)
Number of ISD Devices
Max. Total Series Cable (m)
Single Power Supply
SI-RF
E-Stops

© Banner Engineering Corp. www.bannerengineering.com 15
INSTALLATION INSTRUCTIONS
WARNING
!
SAFETY DEVICES WITH OSSDS AND WITHOUT ISD, SUCH AS SAFETY LIGHT CURTAINS, ARE NOT
COMPATIBLE.
Failure to follow these instructions could result in serious injury or death.
• Do not use safety devices with OSSDs and without ISD in a series connection of multiple ISD devices.

16 © Banner Engineering Corp. www.bannerengineering.com
SPECIFICATIONS
4. Specifications
IMPORTANT: The SI-RF Safety Switch should be connected only to a SELV (Safety Extra-Low Voltage), for circuits without earth ground or a
PELV (Protected Extra-Low Voltage), for circuits with earth ground power supply, according to EN/IEC 60950.
Approvals and Certifications
TÜV Nord, cCSAus (class 2 Power source)
FCC ID: 2ABA6SRF
IC: 11535A-SRF
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed
to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses,
and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio commu-
nications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interfer-
ence at his own expense.
This device complies with CAN ICES-3 (A)/NMB-3(A). Operation is subject to the following two conditions: 1) This device may not cause harmful interference;
and 2) This device must accept any interference received, including interference that may cause undesired operation.
Changes or modifications not expressly approved by the party responsible for compliance could void the user‘s authority to operate the equipment.
Rated supply voltage (Ue)
24 V DC; +25 %, - 20 %
Reverse polarity protection
The external voltage supply must be capable of
buffering brief mains interruptions of 20 ms, as
specified in IEC/EN 60204-1
Rated isolation voltage (Ui)
75 V DC
Rated conditional short-circuit current
100 A
No-load current (I0)
≤ 50 mA
Transponder frequency
125 kHz
Switching frequency
≤ 1 Hz
Switch-off delay (ta)
100 ms maximum + (7 ms × number of following
ISD devices)
Time delay (tv)
Maximum 2 s
Rated impulse withstand voltage (Uimp)
500 V
Protection Class
according to EN IEC 61558 III
Enclosure
PA66 + PA6, Red
Environmental Rating
IP69
Repeatability (R)
0.1 x Sn
Shock and Vibration
according to EN IEC 60947-5-2
Construction
Tension Relief: TPE, black
Cable: PUR, black
Standard QD: Nickel Plated Brass
CR QD: 4VA grade Stainless Steel
Altitude
≤ 2000 m NHN
EMC
according to EN IEC 60947-5-3 and EN
61326-3-1
Mounting
2 holes Ø 4,5 (for M4 screws)
Ambient and Storage temperature
–25 °C to +70 °C (–13 °F to +158 °F)
Q1 and Q2 Safety Output
Voltage level: according to Typ 3 EN 61131-2
Rated Operating Current (Ie): 100 mA
Test Pulse Duration: 70 µs
Test Pulse Rate: 1 s
Maximum Capacitive Load: 100 nF
Switching Elements: Sustained short-circuit and
overload protection
Type of Short Circuit Protection: thermal / digital
(clocking)
Switching Element Function: PNP, Normally
Open
Leakage Current (Ir): ≤ 1 mA DC
Voltage Drop (Ud): ≤ 3 V
Use Category: DC-13
PNP/OUT Auxiliary Output
Rated Operating Current (Ie): 10 mA
Voltage Drop (Ud): ≤ 3 V
Switching Elements: Sustained short-circuit and
overload protection
Type of Short Circuit Protection : current limited
Maximum Relative Humidity
93% at 40 °C without condensation
Indication
1 × LED red/green operating state
1 × LED amber actuating state
Standards
EN 60947-1, EN 60947-5-2, EN 61326-3-1
EN ISO 13849-1, EN 62061, EN 60947-5-3, EN
ISO 13849-2
EN 60204-1, ETSI EN 301489-1, ETSI EN
300330-1
Directive
2006/42/EG (Safety-of-Machinery-Directive)
2014/53/EU (RED)
2011/65/EU (RoHS II)
2014/30/EU (EMC)
2012/19/EU (EU-WEEE II)
Safety Data
Up to PL (e)
Category 4
PFHD 6 × 10-9 1/h
SIL CL 3
Service Life: 20 years
according to EN ISO 13849-1
according to DIN EN 62061
Banner Engineering BV Park Lane,
Culliganlaan 2F bus 3, 1831 Diegem,
BELGIUM
Turck Banner LTD Blenheim House,
Blenheim Court, Wickford, Essex SS11
8YT, Great Britain

© Banner Engineering Corp. www.bannerengineering.com 17
SPECIFICATIONS
NCC* (Taiwan): CCAK22LPxxxxTx
低功率警語 (Low Power notice):
取得審驗證明之低功率射頻器材，非經核准，公司、商號或使用者均不得擅自變更頻率、加大功率或變更原設計之特性及功能。低功率射頻器材之使用不得影
響飛航安全及干擾合法通信；經發現有干擾現象時，應立即停用，並改善至無干擾時方得繼續使用。前述合法通信，指依電信管理法規定作業之無線電通信。
低功率射頻器材須忍受合法通信或工業、科學及醫療用電波輻射性電機設備之干擾。
* 適用機型 (Applicable models): SI-RFDT-HP8, SI-RFDT-LP8, SI-RFDT-UP8, SI-RFPT-H2M, SI-RFPT-L2M, SI-RFPT-U2M.
4.1. Dimensions
All measurements are listed in millimeters, unless noted otherwise.
Figure 1: SI-RF Safety Switch Sensor
Figure 2: SI-RF Safety Switch Actuator
Figure 3: SI-RF Safety Switch -A2 Actuator
15
4
26
19
36
7.6
22
(7)
Ø8.1
Ø4.5
15
4
26
19
36 22
(7)
Ø8.1
Ø4.5
2X Ø4.3
22
3.6
(7)
18 18
36

18 © Banner Engineering Corp. www.bannerengineering.com
ACCESSORIES
5. Accessories
5.1. Cordsets
8-Pin Threaded M12 Cordsets—Flying Leads
Model Length Style Dimensions Pinout (Female)
SXA-815D 4.57 m (15 ft)
Straight
SXA-825D 7.62 m (25 ft)
SXA-850D 15.24 m (50 ft)
SXA-8100D 30.48 m (100 ft)
1 = White
2 = Brown
3 = Green
4 = Yellow
5 = Gray
6 = Pink
7 = Blue
8 = Red
5-Pin Threaded M12 Cordsets—Single Ended
Model Length Style Dimensions Pinout (Female)
MQDC1-501.5 0.5 m (1.5 ft)
Straight
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Gray
MQDC1-503 0.9 m (2.9 ft)
MQDC1-506 2 m (6.5 ft)
MQDC1-515 5 m (16.4 ft)
MQDC1-530 9 m (29.5 ft)
MQDC1-560 18 m (59 ft)
MQDC1-5100 31 m (101.7 ft)
MQDC1-506RA 2 m (6.5 ft)
Right-Angle
MQDC1-515RA 5 m (16.4 ft)
MQDC1-530RA 9 m (29.5 ft)
MQDC1-560RA 19 m (62.3 ft)
4-Pin Threaded M12 Cordsets—Single Ended
Model Length Style Dimensions Pinout (Female)
MQDC-406 2 m (6.56 ft)
Straight
1 = Brown
2 = White
3 = Blue
4 = Black
5 = Unused
MQDC-415 5 m (16.4 ft)
MQDC-430 9 m (29.5 ft)
MQDC-450 15 m (49.2 ft)
MQDC-406RA 2 m (6.56 ft)
Right-Angle
MQDC-415RA 5 m (16.4 ft)
MQDC-430RA 9 m (29.5 ft)
MQDC-450RA 15 m (49.2 ft)
44 Typ.
ø 14.5
M12 x 1
5
4
3
2
8
1
7
6
44 Typ.
ø 14.5
M12 x 1
2
3
4
1
5
32 Typ.
[1.26"]
30 Typ.
[1.18"]
ø 14.5 [0.57"]
M12 x 1
44 Typ.
ø 14.5
M12 x 1
2
3
4
1
5
32 Typ.
[1.26"]
30 Typ.
[1.18"]
ø 14.5 [0.57"]
M12 x 1
1
23
4