Batca S-9 User manual

www.batcafitness.com S-9 Owner’s Manual
S-9
January 2006
Revision 1
January 2006January 2006
Revision 1
Record Serial Number Here
Batca Fitness Systems
Tel. [phone]
www.batcafitness.com
Date of Purchase
Owner’s Manual
Shoulder Press

Batca Fitness Systems 2 S-9 Owner's Manual
__________ Page
Instructions 2
Parts Listing 3
Hardware Comparison 4-7
Main Assembly 8-12
Upholstery 13
Cable Routing 14-15
Congratulations on the purchase of your new Batca S-9. This gym will provide you with a lifetime of enjoyment to meet your
strength training needs. Batca Fitness Systems strives to build the best quality gyms and to package these gyms in such a way to
avoid any damage during shipping.
In order to get started with your assembly you should first familiarize yourself with this manual. It is recommended that you
read through each step thoroughly before you begin. Begin by opening your boxes and separating all of your parts. Verify that all
parts are accounted for and have no damage. When all parts are accounted for, you may begin your assembly. Some items may
have been pre-assembled for your convenience. Please note that hardware quantities shown reflect total quantities for your gym and
may not reflect actual quantities in each bag. Assemble your gym on a solid level surface. This will ensure the best possible perform-
ance, function, and safety for the gym and your workout.
Assemble your gym according to the step by step instructions found in this manual. Failure to do so will void your warranty
and may result in personal injury. After assembly, you should check each station to ensure correct operation. If a problem arises,
recheck your assembly with these instructions to verify correct assembly. If you are unable to correct a problem or have questions
with your assembly please contact your authorized Batca dealer.
Batca Fitness Systems has built this gym to give you a safe, effective and enjoyable workout. However,
there is a risk assumed by individuals who use this type of equipment. It is very important that all warnings and
instructions are read and followed before beginning any exercise program.
It is also very important to read and follow the preventative maintenance schedule described in this
manual. If any of the warning labels or stickers are worn, faded, torn, scratched or missing they should be replaced
immediately.
WARNING:There is a risk assumed by individuals who use this type of equipment. To minimize risk
always follow these rules.
1) It is essential that you consult with your physician before beginning any exercise program.
2) Inspect equipment before each use for loose, worn, or frayed parts (including cables, nuts and bolts). Replace
parts at first signs of wear (use only genuine BATCA replacement parts). Use of equipment that is damaged,
worn, frayed or not completely assembled on a solid, level surface may result in injury.
3) Make sure all adjustment pins are fully engaged before using equipment.
4) Keep all parts of the body and clothing outside the path of any moving parts of the gym. Be alert to the
possibility of injury. Do not be careless.
5) Minors and children should not be allowed to play on or around this gym.
6) If you have any questions on proper use or maintenance of this gym, do not hesitate to call your local BATCA
FITNESS SYSTEMS distributor or BATCA FITNESS SYSTEMS at [phone]. www.batcafitness.com
__________ Page
Final Assembly and Troubleshooting 16
Cable Tension and Adjustments 17
Maintenance 18
Warranty 19
Floor Plan Layout 20
Table of Contents
Instructions
Warning

www.batcafitness.com 3 S-9 Owner’s Manual
Frame Components Accessories
Upholstery
Hardware
Cables
Tools Required
• 9/16” Wrench
• 3/4” Wrench
• 9/16” Ratchet
• Allen Wrench Set
• Tape Measure
ITEM NO. PART NUMBER DESCRIPTION QTY.
2 BFM-10428 Shoulder Arm 1
4 BFM-10388 Short Cage 1
5 BFM-50527 Guide Rod 2
7 BFM-50615 Guide Rod Plate 1
8 BFM-10430 Weight Plate 19
9 BFM-10413 3/4" 10lb Top Plate 1
10 BFM-10387 Base Connector 1
11 BFM-10412 Pulley Holder 1
12 BFM-50531 Shroud 1
13 BFM-50638 Counter Weight 2
14 BFM-10385 Shoulder Press Frame 1
15 BFM-10386 Elbow Support 1
16 BFM-10153 Chrome Pad Adjustment 1
22 BFM-50345 Pulley Cover 1
24 BFM-50150 Anti-Deflection Plate 1
25 BFM-50126 Anti-Deflection Plate 2
26 BFM-50247 5/8” Spacer 2
57 BFM-50635 Selector Shaft 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
17 BFU-10118 Bottom Pad 1
18 BFU-10119 Head Pad 1
19 BFU-10120 Back Pad With Lumbar 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
28 BFC-50127 Magnetic Weight Stack Pin 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
1 BFH-50171 Side Mounted Flange Bearing 2
3 BFH-50253 Beveled Leveler 1
6 BFM-50529 Rubber Donut 2
20 BFH-50174 4 1/2" Pulley 3
21 BFH-50173 3 1/2" Pulley 3
23 BFH-50530 5" Pulley 1
27 BFH-50210 Gas Spring 1
29 BFH-50199 Rubber Grommit 2
30 BFH-50146 3/8" Flat Washer (Black) 44
31 BFH-50157 3/8"-16 Nylock (Black) 22
32 BFH-50201 1/2" Pulley Spacer 6
33 BFH-50147 3/8" Lock Washer (Black) 10
34 BFH-50267 5/16"-18 Nylock (Black) 1
35 BFH-50250 1 1/4" Shoulder Bolt 1
36 BFH-50126 HCS 3/8"-16 X 3 1/4" P5 4
37 BFH-50127 HCS 3/8"-16 X 3 1/2" P5 2
38 BFH-50128 HCS 3/8"-16 X 3 3/4" P5 2
39 BFH-50125 HCS 3/8"-16 X 3" P5 2
40 BFH-50130 HCS 3/8"-16 X 4 1/4" P5 2
41 BFH-50124 HCS 3/8"-16 X 2 3/4" P5 4
42 BFH-50122 HCS 3/8"-16 X 2 1/4" P5 4
43 BFH-50121 HCS 3/8"-16 X 2" P5 2
44 BFH-50129 HCS 3/8"-16 X 4" P5 4
45 BFH-50119 HCS 3/8"-16 X 1 1/4" P5 2
46 BFH-50254 HCS 3/8-16 X 3/4” P5 4
47 BFH-50149 3/8”-16 Jam Nut (Zinc) 1
48 BFH-50255 Rubber Foot 5
53 BFH-50118 HCS 3/8"-16 X 1" P5 4
54 BFH-50227 Cable Strap 1
ITEM NO. PART NUMBER DESCRIPTION QTY.
52 CAB-12008 Wt. Stack to Shoulder Press Cable 1

Batca Fitness Systems 4 S-9 Owner's Manual
Bolt Length Note: Bolt length is measured from
the underside of the head of the bolt.

www.batcafitness.com 5 S-9 Owner’s Manual

Batca Fitness Systems 6 S-9 Owner's Manual

www.batcafitness.com 7 S-9 Owner’s Manual

Batca Fitness Systems 8 S-9 Owner's Manual
Step 1:
Note: For a more consistent appearance, position all bolts in the direction shown in each figure.
• All Flat Washers and Nylocks are
3/8” unless otherwise noted.
Figure 1
PLEASE FOLLOW ALL DIRECTIONS VERY CAREFULLY FOR PROPER
INSTALLATION.
Item # Part # Description Qty
3 BFH-50253 Beveled Leveler 1
4 BFM-10388 Short Cage 1
10 BFM-10387 Base Connector 1
14 BFM-10385 Shoulder Press Frame 1
24 BFM-50150 Anti-Deflection Plate 1
25 BFM-50126 Anti-Deflection Plate 1
30 BFH-50146 3/8" Flat Washer (Black) 8
31 BFH-50157 3/8"-16 Nylock (Black) 4
36 BFH-50126 HCS 3/8"-16 x 3 1/4" P5 2
39 BFH-50125 HCS 3/8"-16 x 3" P5 2
47 BFH-50149 3/8"-16 Jam Nut (Zinc) 1
48 BFH-50255 Rubber Foot 5

www.batcafitness.com 9 S-9 Owner’s Manual
Figure 2
Step 2:
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
15 BFM-10386 Elbow Support 1
25 BFM-50126 Anti-Deflection Plate 1
30 BFH-50146 3/8" Flat Washer (Black) 8
31 BFH-50157 3/8"-16 Nylock (Black) 4
36 BFH-50126 HCS 3/8"-16 x 3 1/4" P5 2
39 BFH-50125 HCS 3/8"-16 x 3" P5 2

Batca Fitness Systems 10 S-9 Owner's Manual
Step 3:
Figure 3
All Flat Washers and Nylocks are 3/8” unless otherwise
Figure 3A
Item # Part # Description Qty
5 BFM-50527 Guide Rod 2
6 BFM-50529 Rubber Donut 2
7 BFM-50615 Guide Rod Plate 1
8 BFM-10430 Weight Plate 19
9 BFM-10413 3/4” 10lb Top Plate 1
11 BFM-10412 Pulley Holder 1
23 BFH-50530 5" Pulley 1
28 BFC-50127 Magnetic Weight Stack Pin 1
30 BFH-50146 3/8" Flat Washer (Black) 6
31 BFH-50157 3/8"-16 Nylock (Black) 3
37 BFH-50127 HCS 3/8"-16 x 3 1/2" P5 2
42 BFH-50122 HCS 3/8"-16 x 2 1/4" P5 1
57 BFM-50635 Selector Shaft 1

www.batcafitness.com 11 S-9 Owner’s Manual
Figure 4
Step 4:
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
1 BFH-50171 Side Mounted Flange Bearing 2
2 BFM-10428 Shoulder Arm 1
26 BFM-50247 5/8" Spacer 2
30 BFH-50146 3/8" Flat Washer (Black) 4
31 BFH-50157 3/8"-16 Nylock (Black) 2
38 BFH-50128 HCS 3/8"-16 x 3 3/4" P5 2

Batca Fitness Systems 12 S-9 Owner's Manual
Step 5:
Figure 5
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Item # Part # Description Qty
13 BFM-50638 Counter Weight 2
16 BFM-10153 Chrome Pad Adjustment 1
27 BFH-50210 Gas Spring 1
30 BFH-50146 3/8" Flat Washer (Black) 6
31 BFH-50157 3/8"-16 Nylock (Black) 2
33 BFH-50147 3/8" Lock Washer (Black) 4
41 BFH-50124 HCS 3/8"-16 x 2 3/4" P5 1
42 BFH-50122 HCS 3/8"-16 x 2 1/4" P5 1
53 BFH-50118 HCS 3/8"-16 x 1" P5 4

www.batcafitness.com 13 S-9 Owner’s Manual
Figure 6
All Flat Washers and Nylocks are 3/8” unless otherwise noted.
Step 6:
• Note: All bolts in this step receive one 3/8” Flat
washer and one 3/8” Lock Washer instead of
one 3/8” Nylock.
Item # Part # Description Qty
12 BFM-50531 Shroud 1
17 BFU-10118 Bottom Pad 1
18 BFU-10119 Head Pad 1
19 BFU-10120 Back Pad with Lumbar 1
30 BFH-50146 3/8" Flat Washer (Black) 10
33 BFH-