Baxi 755 Assembly instructions

5115012/02
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Model 755
REMOTE CONTROL
INSET LIVE FUEL EFFECT GAS FIRE
Fitted with a
Fascination fascia
(GC No. 32-811-20)
We trust that this guide gives
sufficient details to enable this
appliance to be installed and
maintained satisfactorily. However, if
further information is required, our
Baxi Fires Division Technical
Helpline will be pleased to help.
Telephone 08706 061 065 (National
call rates apply in the United
Kingdom)
In the Republic of Ireland
Telephone 0044 8706 061 065.
THIS APPLIANCE IS FOR USE WITH
NATURAL GAS (G20).
WHEN CONVERTED USING
CONVERSION KIT NO. 05754M1
THIS
APPLIANCE IS FOR USE WITH
PROPANE GAS (G31).
THIS APPLIANCE IS SUITABLE ONLY
FOR INSTALLATION IN THE UNITED
KINGDOM (GB) AND THE REPUBLIC
OF IRELAND (IE).
INSTALLER: Please leave this guide with the
owner

© Baxi Heating U.K. Limited 2006.
All rights reserved. No part of this publication may be reproduced in any material form
(including photocopying), stored in any medium by electronic means (including in any
retrieval system or database) or transmitted, in any form or by any means, whether
electronic, mechanical, recording or otherwise, without the prior written permission of
the copyright owner.
Applications for the copyright owner's permission to reproduce any part of this
publication should be made, giving details of the proposed use, to the following address:
The Company Secretary, Baxi Heating UK Limited, Pentagon House, Sir Frank Whittle
Road, Derby, DE21 4XA.
Warning: Any person who does any unauthorised act in relation to a copyright work
may be liable to criminal prosecution and civil claims for damages.
Baxi Fires Division, Erdington, Birmingham B24 9QP
www.firesandstoves.co.uk
Because our policy is one of constant development and improvement, details may vary slightly from those
given in this publication
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.

Safety First.
Baxi Fires Division fires are CE Approved and designed to meet the appropriate British
Standards and Safety Marks.
Quality and Excellence.
All Baxi Fires Division fires are manufactured to the highest standards of quality and
excellence and are manufactured under a BS EN ISO 9001 quality system accepted by
the British Standards Institute.
The Highest Standards
Baxi Fires Division is a member of the Society of British Gas Industries which works to
ensure high standards of safety, quality and performance.
Careful Installation
Baxi Fires Division is a CORGI registered company. All our gas fires must be
installed by a competent CORGI Registered Installer in accordance
with our Installer Guide and should not be fitted directly on to a
carpet or floor of combustible material.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.

CONTENTS
Section Heading Page
1. SAFETY 5
2. ACCESSORY LIST 5
3. APPLIANCE DATA 6
4. GENERAL INSTALLATION REQUIREMENTS 7
5. PACK CONTENTS 14
6. FIREPLACE CHECK 15
7. IGNITION CHECK 16
7.1 Fitting batteries to the remote control handset. 16
7.2 Fitting batteries to the heat engine. 17
7.3 Setting the handset and receiver relationship. 17
7.4 Checking the ignition operation. 17
8. GAS SUPPLY CONNECTION 18
9. PREPARING APPLIANCE FOR INSTALLATION 18
10. HOTBOX INSTALLATION 21
11. BURNER & SUPPLY PIPE INSTALLATION 24
12. FITTING THE CERAMIC FUEL EFFECT 26
13. FULL OPERATING CHECKS 26
13.1 Check the handset and burner operation. 26
13.2 Check for spillage. 26
13.3 Flame supervision and spillage monitoring system. 27
14. FASCIA INSTALLATION 28
15. FINAL REVIEW 30
16. SERVICING & PARTS REPLACEMENT 31
16.1 To remove the fascia. 32
16.2 To remove the complete burner unit. 32
16.3 To remove the pilot unit. 33
16.4 To remove the gas tap. 33
16.5 To grease the control tap. 34
16.6 To remove the main burner and injector. 34
16.7 To remove the L.E.D. 35
16.8 To remove the battery holder. 35
16.9 To remove the electronics box. 35
16.10 To remove the appliance from the fireplace. 36
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.

1. SAFETY
Installer
Before continuing any further with the installation of this appliance please read the
following guide to manual handling:
! The lifting weight of this appliance is as below:
Model Weight (kg)
Fascination 16.5
! One person should be sufficient to lift the fire. If for any reason this weight is
considered too heavy then obtain assistance.
!
When lifting always keep your back straight. Bend your legs and not your back.
! Avoid twisting at the waist. It is better to reposition your feet.
! Avoid upper body/top heavy bending. Do not lean forward or sideways whilst
handling the fire.
!
Always grip with the palm of the hand. Do not use the tips of fingers for support.
! Always keep the fire as close to the body as possible. This will minimise the
cantilever action.
! Use gloves to provide additional grip.
! Always use assistance if required.
2. ACCESSORY LIST
The following accessories are available: -
Description Part Number
Pre cast and clay flue block spacer kit 05654K1
LPG conversion kit 05754M1
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.

3. APPLIANCE DATA
* When converted using conversion kit number 05754M1.
The appliance data label is located on a plate at the base of the fire. This can be seen by
lowering the bottom front cover of the fascia.
The efficiency of this appliance has been measured as specified in BS 7977 - 1 and the
result is as below :
Model
Efficiency % (Gross)
Fascination. 48
Fascination when converted to LPG. 50
The gross calorific value of the fuel has been used for this efficiency calculation. The
test data from which it has been calculated has been certified by Advantica Certification
services (0087). The efficiency value may be used in the UK Government's Standard
Assessment Procedure (SAP) for energy rating of dwellings.
The convertion of net efficiency to gross was achieved by
multiplying the net efficiency
by the following conversion factor from Table E3 of SAP 2005, rounding down to the
nearest whole number.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Gas Natural (G20) Propane (G31)*
Inlet Pressure 20mbar 37mbar
Input Max. (Gross) 5.5kW (18,766 Btu/h) 5.0kW (17,060 Btu/h)
Input - Min. (Gross) 3.1kW (10,577 Btu/h) 4.6kW (15,695 Btu/h)
Inlet Test Pressure (Cold) 20.0 ± 1.0mbar (8.0 ± 0.4in
w.g.)
37.0 ± 1.0mbar (14.85 ±
0.4in w.g.)
Gas Connection 8mm pipe 8mm pipe
Burner Injector Stereomatic Cat. 82 Size 065 StereomaticSize 110
Pilot & Atmosphere Sensing
Device Copreci Ref. O.D.S
21500/194
Copreci Ref. O.D.S
21500/194 Fitted with RBM
180 - 02 injector
Ignition Electronic Electronic
Aeration Non-adjustable Non-adjustable

This product uses fuel effect pieces containing Refractory Ceramic Fibres (RCF),
which are man-made vitreous silicate fibres. Excessive exposure to these materials
may cause irritation to eyes, skin and respiratory tract. Consequently, it is
important to take care when handling these articles to ensure that the release of
dust is kept to a minimum. To ensure that the release of fibres from these RCF
articles is kept to a minimum, during installation and servicing we recommend that
you use a HEPA filtered vacuum to remove any dust and soot accumulated in and
around the fire before and after working on the fire. When replacing these articles
we recommend that the replaced items are not broken up, but are sealed within a
heavy duty polythene bag, clearly labelled as RCF waste. RCF waste is classed as a
stable, non-reactive hazardous waste and may be disposed at a landfill licensed to
accept such waste. Protective clothing is not required when handling these articles,
but we recommend you follow the normal hygiene rules of not smoking, eating or
drinking in the work area and always wash your hands before eating or drinking.
This appliance does not contain any component manufactured from asbestos or
asbestos related products.
4. GENERAL INSTALLATION REQUIREMENTS
4.1 The installation must be in accordance with these instructions.
For the user’s protection, in the United Kingdom it is the law that all gas appliances are
installed by competent persons in accordance with the current edition of the Gas Safety
(Installation and Use) Regulations. Failure to install the appliance correctly could lead
to prosecution. The Council for the Registration of Gas Installers (CORGI) requires its
members to work to recognised standards.
In the United Kingdom the installation must also be in accordance with:
All the relevant parts of local regulations.
All relevant codes of practice.
The relevant parts of the current editions of the following British Standards:-
BS 715
BS EN 1856 Part 1
BS 1251
BS EN 1858 which replaces BS 1289 Part 1
BS EN 1806 which replaces BS 1289 Part 2
BS EN 1856 Part 1 which replaces BS 4543 Part 2
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Gas Conversion factor from net to gross efficiency
Natural Gas 0.901
LPG 0.921

BS 5440 Part 1
BS 5440 Part 2
BS 5871 Part 2
BS 6461 Part 1
BS 6891
BS 8303
In England and Wales, the current edition of the Building Regulations issued by the
Department of the Environment and the Welsh Office
In Scotland, the current edition of the Building Standards (Scotland) Regulations issued
by the Scottish Executive.
In Northern Ireland, the current edition of the Building regulations (Northern Ireland)
issued by the Department of
the Environment for Northern Ireland.
In the republic of Ireland the installation must also conform to the relevant parts of:
a) The current edition of IS 813 “Domestic gas installations”
b) All relevant national and local rules in force.
Where no specific instructions are given, reference should be made to the relevant
British Standard Code of Practice.
4.2
In the United Kingdom, as supplied, the appliance can be installed in the following
situations:
4.2.1 To a fireplace complete with surround and hearth as shown in figure 1 and
complying with BS1251 after removal of the fireback and sufficient material behind the
fireback for a debris
catchment space. The
required fireplace, hearth,
debris catchment area and
clearance dimensions are
shown in figure 1.
4.2.1.1 ‘Hole-in-the-wall’
installations.
It is recommended that a
hearth should be installed
as in figure 1. If a hearth is
not fitted, the fire must be
installed so that the
distance from the base of
the fireplace opening in the
wall to the finished floor
level is at least 85mm.
Where there is no floor
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 1. Hearth and fireplace opening dimensions

covering or carpet and the floor is of
a type that is likely to be covered in
such a way in the future then the
distance from the base of the
fireplace opening in the wall to the
floor level should be increased to at
least 160mm. The minimum shelf
height will have to be taken from the
base of the fireplace opening.
4.2.2 To a fireplace incorporating a
metal flue box complying with the
constructional requirements of
BS 715 and BS EN 1856 Part 1. The
dimensions of the flue box must
conform to those shown in figure 2.
4.2.3 A precast concrete or clay flue
block system conforming to BS EN
1858 or BS 1289 with dimensions as
in figure 3 or using a 05654K1 spacer
kit. (Installation Instructions part
number 3003095). The current versions of BS1289 and BS EN 1858 recommend that
there should be an air space or insulation between the flue blocks and the plaster
because heat transfer may cause cracking on directly plastered flues. However, generally
this appliance is suitable for installations under all circumstances unless there is a
history of cracking problems.
Remember that faults such as cracking may be caused by poorly built and restrictive
flues, e.g. mortar extrusions, too many bends, flue heights below three metres,
restrictive terminations etc (See figure 3).
4.2.4 If the fireplace opening is greater than the acceptable dimensions given in this
guide, do not use the back of a fire surround or marble to reduce the opening. This may
cause cracking of the surround back or marble.
4.3 Suitable flues and minimum flue sizes are as follows: -
It should be noted that, as with many appliances, sharp bends or horizontal runs in
metal flues at the top of the system can be a cause of problems in these types of
installation.
! 225mm x 225mm conventional brick flue.
! 175mm diameter lined brick or stone flue.
!
200mm diameter factory made insulated flue manufactured to the current edition of
BS EN 1859 or BS 4543.
! 175mm diameter flue pipe. See BS6461 Part 1 for suitable materials.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 2. Metal flue box

! Single wall, twin wall or flexible
flue liner with a minimum diameter of
125mm. The materials to be used are
stainless steel or aluminium as
specified in BS EN 1856 Part 1. The
liner must be sealed to the
surrounding area above the fireplace
opening and to the top of the chimney.
An approved terminal must be fitted.
! A properly constructed precast
concrete or clay flue system
conforming to BS1289 or BS EN
1858. This system is only suitable if
the conditions stated in section 4.2.3
are met.
4.4 The flue must conform to BS
5440: Part 1 in design and installation.
The flue, measured from the bottom
of the fireplace opening to the bottom
of the terminal, shall be not less than
3m in actual vertical height. When
calculated in accordance with BS
5440: Part 1 Annex A, the minimum
equivalent height of the flue shall be
2.0m of 125mm-dia. flue pipe.
4.5 The flue must not be used for
any other appliance or application.
4.6
Any chimney damper or restrictor should be removed. If removal is not possible,
they must be secured in the open position.
4.7
If the appliance is intended to be installed to a chimney that was previously used
for solid fuel, the flue must be swept clean prior to installation. All flues should be
inspected for soundness and freedom from blockages.
4.8 If the fireplace opening is an underfloor draught type, it must be sealed to stop
any draughts.
4.9 The appliance must be mounted behind a non-combustible hearth unless the
conditions in section 4.2.3 are met (N.B. conglomerate marble hearths are considered as
non-combustible). The appliance can be fitted to a purpose made proprietary class “O”-
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 3. Precast or clay flue block system
dimensions

150°C surround. The hearth material must be at least 12mm thick. The periphery of the
hearth (or fender) should be at least 50mm above floor level to discourage the placing
of carpets or rugs over it.
The surface of the hearth must be sufficiently flat to enable the bottom of the fascia and
the bottom front cover to be aligned horizontally. Any excessive unevenness (uneven
tiles, Cotswold stone, etc.) should be rectified.
The appliance must not stand on combustible materials or carpets.
4.10
The front face of the fireplace should be reasonably flat over the area covered by
the hotbox top and side flange seals to ensure good sealing. These faces should be made
good if necessary.
The fireplace floor should be reasonably flat to ensure that a good seal with the hotbox
can be made.
4.11 Note that soft wall coverings (e.g. embossed vinyl, etc.) are easily affected by
heat. They may scorch or become discoloured when close to a heating appliance. Please
bear this in mind when installing.
4.12
This appliance must not be installed in any room that contains a bath or shower or
where steam is regularly present.
4.13
An extractor fan may only be used in the same room as this appliance, or in any
area from which ventilation for the appliance is taken, if it does not affect the safe
performance of the appliance. Note the spillage test requirements detailed further on in
this manual. If the fan is likely to affect the appliance, the appliance must not be
installed unless the fan is permanently disconnected.
4.14 Normal adventitious ventilation is usually sufficient to satisfy the ventilation
requirements of this appliance. In GB reference should be made to BS 5871 Part 2 and
in IE reference should be made to the current
edition of IS 813 “Domestic Gas Installations”
which makes clear the conditions that must be
met to demonstrate that sufficient ventilation
is available.
4.15 If the appliance is to be fitted against a
wall with combustible cladding, the cladding
must be removed from the area covered by the
fascia. The cladding must also not touch the
fascia (See figure 4). We suggest that the
actual fascia is used as a template to mark the
area for combustible cladding removal and
that this area is increased by at least 2mm all
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 4. Removal of combustible
cladding

round. If the cladding projects forward from the fixing plane of the fire the clearance at
the top of the appliance must be increased to a minimum 15mm. This will allow for
fascia removal.
4.16 The minimum height from the base of the fireplace opening to the underside of
any shelf made from wood or other combustible materials is shown below: -
•For a shelf up to 150mm deep
Minimum height = 700mm.
•For a shelf deeper than 150mm
Minimum height = 700mm + 12.5mm for every 25mm depth over 150mm.
(See graph 1).
4.17 Proprietary terminals must comply with BS EN 1856 Part 1 . Any terminal or
termination must be positioned in accordance with BS 5440 Part 1 to ensure that the
products of combustion can be safely dispersed into the outside atmosphere. Where the
appliance is connected to an unlined brick chimney it is generally unnecessary for the
chimney pot to be replaced or for a terminal to be fitted unless the flue has a diameter
smaller than 170mm.
4.18 The appliance is fitted with an A.S.D (Atmosphere sensing device). If the
appliance closes down after a period of operation for no apparent reason, the consumer
should be informed to stop using the appliance until the installation and appliance have
been thoroughly checked. The A.S.D will shut the appliance down if an unacceptable
amount of harmful products of combustion accumulate. Under no circumstances should
the A.S.D be altered or bypassed in any way. Only a genuine manufacturers replacement
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Graph 1. Combustible shelf clearances

part should be fitted. The individual A.S.D components are not replaceable.
4.19
The glass panel is a working surface and is hot during normal operation of the fire
and whilst cooling. A fireguard complying with BS 8423 should be fitted for the
protection of young children, the elderly, or the infirm.
4.20 The minimum allowable distance from the outside of the appliance fascia to a
corner wall having combustible material or any other combustible surface which
projects beyond the front of the appliance is shown in figure 5.
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© Baxi Heating U.K. Limited 2006.
Figure 5. Appliance dimensions and clearances

5. PACK CONTENTS
1Burner & Hotbox Unit
1Nut & olive for 8mm inlet pipe
1Inlet ‘T’ Connector
1Flue restrictor plate
2Screws (For flue restrictor)
2Fireback spacing brackets
2Screws (For Fireback spacing brackets)
1Ceramic fuel effect pack (Not shown)
2Small “U” seals for hotbox side flanges
1Strip of floor sealing tape
1Length of foam seal
6Fibre plugs
4Woodscrews
4Eyebolts
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 6. Pack contents
Fascia
2Fire retaining cables
2Cable clamps
1Rubber grommet
1Lower Hotbox baffle.
1Thumbscrew.
1Literature pack
1Smoke match tube
1Fascia
1 Remote control handset
3‘AAA’ size batteries (For
remote control handset).
3
‘C’ size batteries (For the heat
engine)

Carefully remove all the contents. Take special care in handling the ceramic fuel effects.
Check that all the listed parts are present and in good condition. The pack may contain
additional components to that stated above. These can be discarded.
6. FIREPLACE CHECK
6.1 Fireplace check.
6.1.1 Fireplace size
The fireplace must comply with
the requirements described in
section 4.2. This will probably
entail removing the fireback and
infill material behind the
fireback. The debris catchment
area shown in figure 7 must be
kept clear of obstructions.
6.1.2 Fireplace general
condition
The fireplace floor should be
reasonably flat to ensure that the
hotbox can be installed without it
rocking and so that a good seal
can be made at the bottom front of the box. The front face of the fireplace should be
reasonably flat over the area covered by the hotbox top and side flange seals to ensure
good sealing. These faces should be made good if necessary. If the appliance is to be
fitted against a wall with combustible cladding, the cladding must be removed from the
area covered by the fascia. The cladding must also not touch the fascia (See figure 4).
We suggest that the actual fascia is used as a template to mark the area for combustible
cladding removal and that this area is increased by at least 2mm all round.
6.1.3 Soundness for appliance attachment
Two primary methods of retaining the appliance are provided: -
1) By fixing to the fireplace front surround.
2)
Using concealed tension cables fixed to the rear of the fireplace opening together
with secondary fixing to the fireplace floor.
The methods are detailed in section 10 of this manual. Before selecting the retention
method, consult with the customer. Method 2 is provided for instances where drilling
holes in the front surface of the fireplace surround is unacceptable to the customer or
otherwise impractical. N.B. It is unwise to attempt to drill into marble without the
proper tools and equipment.
If method 1 is chosen, make sure that the front surround area is sound enough to take
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 7. Fireplace area

the fibre plugs and woodscrews. If necessary, make sound with a suitable cement.
If method 2 is chosen, make sure that the areas at the back and towards the centre of the
fireplace floor are sound enough to take the eyebolts and screws. If these areas have
deteriorated due to prolonged use, they should be made sound with a suitable cement.
6.1.4 Installations using a metal flue box
The whole of the top surface of the metal flue box must be covered with a 100mm layer
of mineral wool or equivalent insulation (See figure 2).
6.2 Fireplace flue pull.
Close all doors and windows in the room in which the appliance is to be installed. After
confirming with a match that smoke is drawn into the flue, light a 13 gram smoke pellet
and check that there is a definite flow through the flue. Verify outside that the smoke
exits from one terminal only and that the termination is suitable. Observe where
possible, upstairs rooms and loft spaces for signs of escaping smoke indicating a
defective flue. If there is not a definite flow warm the flue for a few minutes and repeat
the smoke pellet test. If there is still no definite flow the flue may need remedial work –
Do not fit the appliance until there is a definite flow through the flue.
7. IGNITION CHECK
Before attempting to install, it is worth checking that the ignition system performs
satisfactorily.
7.1 Fitting batteries to the remote control handset.
The remote control handset is battery powered.
There are three ‘AAA’ size batteries supplied.
Remove the rear battery compartment cover
from the remote control handset. To do this
push the tab towards the bottom of the handset
and lift (See figure 8). Fit the batteries in to the
handset taking care to locate them correctly. It
is important that the + and - symbols on the
battery match those of the illustration inside the
battery compartment. With the batteries inserted
the display screen on the handset will now
display the room temperature in degrees
centigrade and the word ‘OFF’ in the top left
hand corner.
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INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 8. Battery compartment cover

7.2 Fitting batteries to the heat engine.
The gas valve on the heat engine is battery powered. There are three ‘C’ size batteries
supplied. Fit the batteries into the battery holder on the front right hand side of the heat
engine. It is important that the + and - symbols on the battery match those of the
illustration inside the battery holder.
7.3 Setting the handset and receiver relationship.
The handset and receiver unit on the fire will not comunicate unless the following
procedure is completed. Ensure that sections 7.1 and 7.2 have been completed.
NOTE: Whenever the on-off button
has been pressed the ‘ON’ word will flash
on the handset screen for 5 seconds and return to ‘OFF’ if no other buttons are
pressed. This is a default in case of the on-off button being pressed accidentally.
xPress the on-off button
(The word ‘ON’ will now start to flash in the top left hand
corner of the display screen).
xQuickly press and hold the on-off button ,the flame increase
button and the
flame decrease buttons simultaneously.
xPress the ‘SET’ button.
The L.E.D. light on the bottom left hand side of the fire will illuminate and the clock
symbol
will appear for approximately five seconds on the display screen. The remote
control handset is now set to operate the fire.
7.4 Checking the ignition operation.
xPress the on-off button
(The word ‘ON’ will now start to flash in the top left hand
corner of the display screen).
xPress
the ‘SET’ button. The L.E.D. light on the bottom left hand side of the fire will
illuminate and a small twin flame symbol will flash on the handset. There will be a
slight delay and several sparks should be seen between the electrode and pilot tip. If
there are no sparks check the following: -
x
Repeat section 7.3 ensuring that the L.E.D. light on the bottom left hand side of the
fire illuminates when the ‘SET’ button is pressed.
x
Ensure that the electrode lead is connected to the terminal at the base of the electrode.
xIf the above is correct, check for damage to the electrode lead.
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© Baxi Heating U.K. Limited 2006.

8. GAS SUPPLY CONNECTION
A nut and olive are provided for an 8mm pipe inlet connection to the ‘T’ connector at
the bottom front of the appliance. The ‘T’ connector can be rotated to allow a
connection from any rear-concealed connection. The ‘T’ connector includes a valve for
isolating the gas supply and a pressure test point.
The supply pipe must be rigid material. Flexible pipe must not be used.
Concealed supply pipe connection.
If a concealed connection from inside the fireplace is required then, before the
appliance is fitted into the fireplace
it will be necessary to extend the supply line so
that it will project through the hole in the back of the hotbox and run to the ‘T’
connector at the front. The pipe run from the supply line up to the rear opening in the
hotbox must be kept away from the area which will be taken by the hotbox when it is
installed. Note that the centre of the appliance inlet ‘T’ connector is 25mm above the
fireplace floor. The inlet ‘T’ connector should be fitted to the supply pipe at this stage.
9. PREPARING APPLIANCE FOR INSTALLATION
1. Detach the spillage plate from the hotbox by removing
the four screws (See figure 9).
2. Remove the protective film (Where fitted) from the
spillage plate. Place the spillage plate in a safe place
away from the work area.
3. Remove the six screws from the side of the inner
reflector (See figure 10).
4. Carefully lift the inner reflector and pull forward to
remove. Be careful not to scratch the top surface of
the burner cover (See figure 10). The reflector may
‘spring’ a little. For this reason it is important to hold
the edges firmly when removing.
5. Remove the protective film from the inner reflector.
Place the inner reflector in a safe place away from the
work area.
6. Remove the two screws to the side of the burner cover (See figure 11)
7. Detach the burner cover by lifting clear of the burner module (See figure 11)
8. Remove the protective film (Where fitted) from the burner cover. Place the burner
cover in a safe place away from the work area.
9. Detach the burner unit from the hotbox by lifting clear.
10. Fit the two “U” section seals to the bottom edges of the hotbox side flanges (See
figure 12).
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Figure 9. Spillage plate
removal

11. It is important that the grommet supplied in the
loose parts pack is fitted to the hole in the rear of the
convection box.
12. For concealed
connection only: Pierce the
grommet to allow the pipe to
pass through it. The grommet
should envelop the pipe. If
the hole is larger than the
pipe, seal it with tape. Do
not pierce the grommet
unless the supply pipe is to
pass through it.
13. The appliance is supplied
with two fireback spacers.
Do not fit the fireback
spacers if the fire is to be
installed into a precast or
clay flue block system as in
section 4.2.3. These should
extend backwards to ensure sufficient clearance
from the back of the fireplace. Remove the label
and retaining screws from the rear sides of the
hotbox. Position the fireback spacer as shown in
figure 13. Secure the
fireback spacers using
the screws removed
previously and the two
supplied with the fire.
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© Baxi Heating U.K. Limited 2006.
Figure 13. Fireback
spacers
Fireback 12. Fitting “U” Seals
Figure 11. Burner module
removal
Figure 10. Inner reflector
removal

14. This appliance is supplied with a flue restrictor for use where the flue draught is
excessive. The restrictor must NOT be fitted
where a precast flue or a flue liner is used. For
all other installations the restrictor should be
fitted. There may however, be certain
exceptional circumstances where fitting the
restrictor causes the fire to fail the spillage test.
In such cases the restrictor will have to be
removed. After removal conduct the spillage
check again.
The restrictor is packed loose with the
appliance and is fixed with two screws (See
figure 14). The restrictor has two
location holes and a notch along one
edge. It is important that the notch is
positioned to the top (See figure 14).
15. There is a length of self adhesive
foam seal supplied with the fire. This
will need to be fitted to the outer rear
edges of the side and top flanges of the
hotbox. Cut a 485mm length of foam
seal. Be careful not to stretch the seal
when measuring. Remove the protective
backing from the foam seal and fit this
to the rear of the top flange (See figure
15). Cut two 580mm lengths. Fit these
to the rear outer edges of the side
flanges. Ensure that there is no gap
between the foam seals where they meet
at the top flange (See figure 15).
Page 20
INSTALLER GUIDE
© Baxi Heating U.K. Limited 2006.
Figure 15. Fitting the foam seal
Figure 14. Flue restrictor
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