Bayer HealthCare RH800 User manual

RH800 & 2000 COMMERCIAL
INSTALLATION GUIDE

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2
Legal & Safety
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Pump Elements
Drum & Frame
System Diagram Rotary Head
CBP Tanks Calibration Kit Flow Meter Kit Conveyor Control
Backlight Kit
4-Pump RHEZ
Configuration

This manual contains technical information regarding Bayer SeedGrowth™ Equipment. Please read and understand these instructions
completely before proceeding to install and operate the equipment. Bayer reserves the right to change specifications, models,
components, or materials at any time without notice. For additional equipment information contact us at 1.800.634.6738. Please have
this manual available when contacting Bayer.
Always use caution and common sense when working with any chemical. Read the product label and SDS carefully and follow their
instructions exactly as described.
Optimal operating conditions for this piece of equipment requires an ambient temperature 32° F to +104° F (0° C to +40° C), relative
humidity less than 90% (minimum condensation). Make necessary provisions to protect this piece of equipment against excessive dust,
particles containing iron, moisture and against corrosive and explosive gases.
Our technical information is based on extensive testing and is, to the best of our current knowledge, true and accurate but given without
warranty as the conditions of use and storage are beyond our control. Variables, such as humidity, temperature, change in seed size
or variety and viscosity of chemical products can all affect the accuracy of the chemical application and seed coverage. To ensure the
desired application rate and optimum seed coverage, check the calibration periodically throughout the day, and make adjustments as
needed.
Any person who is involved in the installation or periodic maintenance of this equipment should be suitably skilled or instructed and
supervised using a safe system of work. Isolate the treater before removing guards for maintenance.
LEGAL & SAFETY
3

4
EXPOSURE CONTROL
Maintenance
Keep machinery clean between
treating sessions.
Laundry
Wash soiled reusable clothing separately.
Workers must take a shower after each shift.
Wear protective clothing
Wear disposable or reusable coveralls with
long sleeves.
Treatment products
Keep products in a locked room that has
been approved for crop protection products.
Wear rubber boots
Wear chemical resistant rubber boots.
Eye protection required
Wear protective eyewear.
Hand protection required
Wear chemical-resistant gloves.
Wear a mask
Wear respiratory protection.
Clean seed
Use well cleaned seed to avoid creation
of polluted dust that will contaminate the
machine, treating facility, workers, farmers
and the environment during sowing.
Empty containers
Non-returnable empty containers must be
triple rinsed before they can be disposed. For
others the recommendation of the producer
must be followed.
Cleaning
Use a vacuum to clean machines. Avoid
using compressed air for cleaning.
Spillage
Spillage must be avoided; it must be
thoroughlycleaned up to avoid contaminating
the environment and waterways.
Labels
Label recommendations and directions
for handling must be followed, including
treatment procedure (use of sticker) as well
as the safety requirements.
Calibration
Seed treatment equipment must be checked
and calibrated regularly to ensure accurate
and safe application.
Always use caution and common sense when working
withchemicals.ReadtheproductlabelandSDScarefully
and follow their instructions exactly as described.
The following Personal Protective Equipment (PPE)
recommendations and best practices help promote
safe use in seed treatment.
Note: Exposure Control signs and labels conform to the requirements of
ANSI Z535.4 or ISO 3864.

5
REFERENCE SYMBOLS
Pinch point
Keep hands away from pinch points.
Hand crush - moving parts
Alerts crushing is possible.
Rotating shaft
Do not wear loose clothing around turning
parts.
Lifting
Requires two people to safely lift an item.
Tip
Calls attention to special information.
Parts
Required parts for installation
and maintenance.
Use guards
Keep guards in place. Do not remove during
operation.
Example
Provides a problem or exercise that
illustrates a method or principle.
Center of gravity
Indicates the center of gravity of the machine
to help assist when rigging and lifting.
Lift points
Requires the use of proper rigging and lifting
techniques based on the lift plan.
Note
Emphasizes general information worthy of
attention.
Tools
Required tools for installation
and maintenance.
Disconnect
Disconnect to de-energize before opening.
Symbols and signal words are used to identify the
level of hazard and help avoid personal injury.
Note: Safety signs and labels conform to the requirements of ANSI
Z535.4 or ISO 3864.
Warning
Alerts that a hazard may cause serious
injury or death.
Caution
Alerts that a hazard may cause minor or
moderate injury.
!
!
!
Shock Hazard
Alerts that dangerous voltage may be
present.

PICTOGRAMS Each Signifier displayed here is
specific to this User Manual.
6
Backlight Kit
Menu Previous Advance
Calibration Kit
Rotary Heads Drum & Frame
4-Pump RHEZ
Flow Meter Kit
CBP Tank Pump Element
Tools
System Diagram Conveyor Control Configuration
RH Treater
Supply Tank
Pump
LikeCursor Hand

SYSTEM DIAGRAM
7
Image shown in top
position -
Leg height is
adjustable to
eight positions: 3
positions @ 4” [102]
each increment
Dry Weight
(see system
specifications
page 5)
Service Required
(see system
specifications
page 5)
Capacity: (RH2000)
up to 2,700bu/hr **
**Based on soybeans
RH COMMERCIAL ASSEMBLY
Seed Inlet
Seed Wheel
Chemical Inlet
Atomizer
4-Pump RHEZ Control
Doghouse
Drum
Dust Evacuation Port
Drum Guard
Seed Sensor
Adjustable Drum Angle
VFD Drum Drive
Adjustable Frame

8
Inspection
RH Commercial System components ship separately:
• Treater Head Assembly (1)
• Drum & Frame Assembly (1)
• 4-Pump Control (1)
• Cone Bottom Poly (CBP) Tanks (2)
Remove all components and check for damage that may
have occurred during shipping.
Report any damage IMMEDIATELY!
Drum & Frame wrapped CBP Tanks boxed
4-Pump RHEZ Control (boxed)
Treater Head crated
Several basic requirements are necessary
to ensure proper equipment installation.
Read through and understand this manual.
System Specifications
80042914 RH 800 4-pump commercial 30” drum system
• 79901194 RH 30” drum & frame assy dry weight: 1141.87 lbs [518 kg]
• 81765243 RH 800 head to 30” drum dry weight: 381.8 lbs [173 kg]
• 80049870 CBP 60 tank w/agit ls pump 100oz cc dry weight: 116.24 lbs [53 kg]
• 80992564 RH basic 230v/1ph 4-pump control dry weight: 160.00 lbs [73 kg]
• 79894651 30 gal poly inoculant tank dry weight: 88.7 lbs [40 kg]
79908016 RH 2000 4-pump commercial 48” drum system
• 79487932 RH 48” drum & frame assy dry weight: 1966.53 lbs [892 kg]
• 81733384 RH 2000 head to 48” drum dry weight: 510.1 lbs [232 kg]
• 80049870 CBP 60 tank w/agit ls pump 100oz cc dry weight: 116.24 lbs [53 kg]
• 80992564 RH basic 230v/1ph 4-pump control dry weight: 160.00 lbs [73 kg]
• 79894651 30 gal poly inoculant tank dry weight: 88.7 lbs [40 kg]
79879253 RH 2000 4-pump commercial 36” drum system
• 79472692 RH 36” drum & frame assy dry weight: 1258.03 lbs [572 kg]
• 81774897 RH 2000 head to 36” drum dry weight: 460.8 lbs [211 kg]
• 80049870 CBP 60 tank w/agit ls pump 100oz cc dry weight: 116.24 lbs [53 kg]
• 80992564 RH basic 230v/1ph 4-pump control dry weight: 160.00 lbs [73 kg]
• 79894651 30 gal poly inoculant tank dry weight: 88.7 lbs [40 kg]
Control Panel
Wiring schematics inside
the RH Control.

9
DRUM & FRAME
Required assembly tools
• Forklift/ material handling device
• Tin snips (1)
• 3/4” Socket Head Wrench (2)
• 5/16” Socket Head Wrench (1)
Drum & Frame Assembly
Step 1: Use a forklift to lift the Drum & Frame Assembly off the shipping truck.
• Fork pockets are provided at the end of the Drum Frame.
Step 2: Use tin snips to cut metal bands.
• Remove the RH Basic Complete Control from underneath the Drum Frame.
Continued 
!

10
Step 3: Remove the protective covering from the Drum & Frame Assembly.
Step 4: Use a 3/4” socket head wrench to remove the 1/2” Drum Frame shipping bolts from the pallet.
Step 5: Use a forklift to lift the Drum & Frame Assembly off the shipping pallet and place it in the desired location.
Continued 

11
Plan accordingly!
• Locate the Treater on a solid, flat vibration-free surface and fasten down with anchors.
• The recommended location for all components of the treating system should be on one single floor.
• The Treater must be easily accessible to an electrical power source.
• Allow access to the treater from all sides for the purpose of operation, adjustments, maintenance and clean-up.
3’ perimeter minimum
RH Top View
Step 6: Use tin snips to cut the metal banding that holds the Drum down onto the Drum Frame during shipping.
Continued 
Warning! Drum band must be removed prior to
running the Drum, to prevent damage to the
Drum!
!
Caution! Removing Drum band can cause injury! Wear proper personal protective equipment: gloves and
safety glasses. Place one hand on the banding above the cut, while standing to the side of the banding,
as shown above. This will reduce the chance of banding flying out of control, causing injury. Discard used
banding material responsibly.
!

12
Step 2: Remove the Doghouse Cover.
Integrated Aspiration
• Only clean and dust-free seed should be used in the treating process.
• An exhaust unit supplied by the customer must be connected to a central aspiration system.
• Recommended aspiration: 500-600cfm.
• The six inch OD connection for the exhaust unit is located on the Doghouse (discharge end of drum).
Step 1: Use a 5/16” socket to remove the four (4) 10-32 hex head bolts and washers.
• Remove the Dust Collection Plate and Cover.
Step 3: Replace the Dust Collection Plate and securely fasten the four (4) 10-32 washers and bolts.
This completes Drum Installation.
REMOVE

13
ROTARY HEAD
Required assembly tools
• Forklift/ material handling device
• 3/4” Socket Head Wrench (2)
• 5/16” Socket Head Wrench (1)
• 1/2” Socket Head Wrench (2)
Rotary Head Assembly
Step 1: Remove the plastic and crating around the Treating
Head Assembly.
• Use a 3/4” socket head wrench to remove the 1/2”
Treating Head Assembly shipping bolts holding the
Head Assembly onto the pallet.
• Remove the Treating Head Assembly from the shipping
crate.
Continued 
!

14
Step 2: Use the eyelets located on top of the Treating Head Assembly Frame to properly rig and securely lift the Treating
Head Assembly off the shipping pallet.
Step 3: Set the Treating Head Assembly on top of the Drum Frame.
Continued 
Note: to ensure proper alignment, note the Treating
Head Assembly orientation! The Transition fits
inside the Drum opening, as shown below.

15
For best assembly results, use an anti-seize
on all bolts.
Step 4: Use a 1/2”” socket head wrench and factory supplied 5/16” hardware to fasten the Treating Head Assembly to the
Drum Frame in this order: bolt+flat washer+[frame]+lock-washer+nut.
• Tighten securely.
Optional Surge Bin
Step 1: Use a 3/4” socket head wrench to remove the 1/2” Treating Head Assembly shipping bolts.
Continued 

16
Step 2: Use a forklift to set the Optional Surge Bin on top of the Treating Head Assembly Frame as shown below.
• Use a 1/2”” socket head wrench and factory supplied 5/16” hardware to fasten the Surge Bin to the Treating Head
Assembly Frame in this order: bolt+flat washer+[frame]+lock-washer+nut .
• Tighten securely.
Continued 
Remove the RED fork brackets once the
Surge Bin is securely fastened to the Frame.
For best assembly results, use an anti-seize
on all bolts.
REMOVE

17
Step 2: Connect the Power Adapter to the back side of the
Scale.
• Plug power cord into an external 120V AC power source.
Step 3: Set the Scale and Calibration Cylinder on the Scale
Tray - connected to the Treating Head Frame.
This completes the Rotary Head and Optional Surge Bin
Installation.
Portable Scale
Step 1: Cut the shrink wrap and remove the box of
miscellaneous parts and the Portable Scale from the
Treating Head Assembly frame.
• Remove the contents of the Portable Scale and
Accessories from the shipping carton.

18
4-PUMP RHEZ CONTROL
Required assembly tools
• Material handling device
• 3/4” Socket Head Wrench (2)
Step 2: Align the top two and bottom two holes and tabs on
the Treating Head Frame with the RH Control, as shown left.
Continued 
RH Control
Step 1: Remove the RH Control from the shipping carton
and connect fasten it to the Treating Head Frame as follows.
• Use proper rigging and lifting techniques and the lifting
lugs located on top of the RH Control, as shown left.
Control Panel top tabs and holes
Control Panel bottom
tabs and holes
Control Panel
Lifting Lug
Note: Ensure a licensed electrician wires the
system, following the National Electrical Codes for
the area.
!

19
VFD Drum Drive
Step 1: Fasten the VFD Drum Drive to the Mount Plate on the Treating Head Assembly
Frame.
• Using the factory supplied 5/16” hardware, fasten the drum Drive in this order:
• nut+washer+[Drive Frame+Mount Plate]+lock washer+nut.
• Securely tighten hardware.
Continued 
Step 3: Fasten in place with the factory supplied hardware in this order:
• bolt+flat washer+[RH Control tab+Treating Head Frame] + lock washer+nut.
• Securely tighten hardware.

20
CONNECT
Step 2: Connect the VFD Drum Drive power cord to the 10’
Drum Gear motor power cord receptacle (4 prong twist lock
connector).
Continued 