Clarke CIG81220 User manual

ASSEMBLY INSTRUCTIONS
ORIGINAL INSTRUCTIONS GC1120 - ISS 5
INSTANT GARAGE
MODEL NO: CIG81220
PART NO: 3503576

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INTRODUCTION
Thank you for purchasing this CLARKE Instant Garage. When erected, the
CIG81220 garage will be of the dimensions show below. The weight is 73kg
packed (71 kg unpacked).
Before attempting to use this product, please read this manual thoroughly and
follow the instructions carefully. In doing so you will ensure the safety of yourself
and that of others around you, and you can look forward to your purchase
giving you long and satisfactory service.
SAFETY WARNINGS
DO NOT use this product in environments for which it is not Intended (i.e.
extreme cold, high winds, extreme heat, heavy rainfall, etc).
DO NOT use open flames or cooking or heating devices inside or in close
proximity to the garage including all types of stoves, gas heaters, gas lanterns,
torches, fly killers, etc. The fabric will burn if left in continuous contact with a
naked flame.
DO NOT store flammable liquids (petrol, kerosene, propane, etc.) in the
garage or operate gas powered vehicles/equipment in or around the
garage.
GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12
months from the date of purchase. Please keep your receipt which will be
required as proof of purchase.
This guarantee is invalid if the product is found to have been abused or
tampered with in any way, or not used for the purpose for which it was
intended.
Faulty goods should be returned to their place of purchase, no product can
be returned to us without prior permission.
This guarantee does not effect your statutory rights.
WARNING: READ THESE SAFETY INSTRUCTIONS TO REDUCE THE RISK OF
INJURY. RETAIN THESE INSTRUCTIONS FOR FUTURE REFERENCE.

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POSITIONING AND INSTALLATION OF THE GARAGE
POSITIONING THE GARAGE
This garage is a temporary structure and is not recommended as a permanent
building. It is designed to offer protection from sun, rain, light snow, tree sap
and bird droppings etc. It is not designed to shelter equipment from
excessively high winds or heavy snow.
Choose your garage location carefully. Check for overhead power lines, tree
branches, etc. DO NOT install near roofs or other structures that may shed snow,
ice or excessive run-off onto your garage.
SITING THE GARAGE
Erect your garage on level ground. The garage should be erected over a firm,
level area but with enough space near each corner for the ground anchors
and tie-down straps to be used as intended. If the ground area is of tarmac or
concrete, the use of ground anchor holding-down bolts will be required to
anchor the garage to the floor.
Choose a dry location where dampness arising from ground water in the
environment will not undermine the protection offer by the garage.
Ideally, a masonry floor such as block paving or concrete is deal, but if this is
not being supplied, a timber or shuttering plywood floor, protected by a
suitable groundsheet should be used. This will help to create a dry storage
environment by insulating the garage storage space from ground moisture.
Proper anchoring and keeping the cover tight and free of snow and debris is
the responsibility of the user. Damage caused by improper anchoring is not
covered under warranty.
CARE OF THE GARAGE STRUCTURE
This garage is NOT designed to support heavy snow. Snow or ice
accumulation may cause your garage to collapse. To avoid overload, brush
snow and ice off the roof top with a broom or mop to prevent collapse with
the resultant damage to property or personal injury.
NEVER clear the roof of snow or debris from inside the garage.
DO NOT use hard-edged tools or instruments, such as rakes or shovels to
remove snow. These can cause punctures to the cover.
DO NOT use bleach, alkaline or harsh detergents for cleaning. Doing so will
damage the material. Soap and warm water are recommended.
In order to reduce risk of burning and avoid damage, DO NOT- cook, smoke,
refuel or use any open flame devices in or around the garage.

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USING THE STORAGE SPACE
Never run the engine of any vehicle or machine inside a closed garage.
Ensure that there is adequate ventilation for engines or for any work with
paints, cleaners. etc. by opening the door panel and keeping it raised as
shown in diagram M on page 13.
CONDENSATION
Take steps to avoid the buildup of condensation inside the garage. Cool,
damp winter days and moisture from the breath and body heat of personnel
may cause condensation on the inside of the top cover of the garage.
A supply of fresh air through the doorway will at least partly remove this issue.
For long term storage of moisture sensitive belongings in all weathers, the use
of a Dehumidifier may be required, such as those in the Clarke range. A
suitable extension lead to a locally available power supply will be required.
Condensation will be much less of an issue during the summer months.
If storing a vehicle in your garage over the winter months we recommend the
use of a secondary lightweight cover over your vehicle.
CONSTRUCTION
Have an overview of all parts before attempting installation and make sure all
components are supplied.

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COMPONENT PARTS LIST

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ASSEMBLY
1. Place all parts in a clear area and arrange them on the ground. Check for
completeness and for any transport damage.
2. Remove all packaging materials and place them back in the box. Do not
dispose of the packaging materials until assembly is complete.
3. The diagram above shows which type of connection is required for each
part of the frame assembly.
• Joint A is a spring button connection
• Joint B is connected with bolt and nut
• Joint C is a simple push-fit
WARNING: DO NOT PLACE THE PRODUCT UNDER TREES FROM WHICH
HARD FRUIT SUCH AS APPLES, WALNUTS OR HEAVY PINE CONES, ETC.,
MAY FALL. KEEP CHILDREN AWAY DURING ASSEMBLY. THIS PRODUCT
CONTAINS SMALL PARTS WHICH CAN BE SWALLOWED BY CHILDREN. DO
NOT ATTEMPT TO ASSEMBLE THE PRODUCT IF ANY PARTS ARE MISSING.
WARNING: AT LEAST 3 PEOPLE ARE NEEDED TO COMPLETE THE ASSEMBLY
AS SOME OF THE STEPS REQUIRE HEAVY LIFTING.
WARNING: DO NOT LEAVE THE GARAGE UNATTENDED DURING ASSEMBLY
IN CASE PERSONAL INJURY OR DAMAGE MAY OCCUR.

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STEP 1: PREPARING THE ROOF PARTS
Select a suitable location for the garage. The layout of the roof parts is shown
in diagram B.
Note the differences between
the connectors shown in
Diagram C. (connectors are
also individually numbered).
Note: When installed, the
welded socket for the cross rail
must be below the bend.
Parts #8, #9 &#11 are side
shoulder connectors.
Parts #12 &#13 are top apex
connectors.

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STEP 2: ASSEMBLING THE ROOF
1. Assemble the roof frame by connecting the parts layout above.
2. Connect one end of Part #5 with Part #4 using the spring button.
3. Connect the other end of Part #5 with Parts #12 & #13 (See Diagram D1 &
D2) by the fittings #22, #24 & #25.
• There are spring buttons on both end of Part #6. Make sure the
button pops up when connecting with Parts #8, #9 & #11.
4. Use a rubber or wooden mallet if needed to ensure all tubes are fully
inserted.

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STEP 3: ATTACHING THE LEGS
1. There are 12 legs for the whole structure.
2. Follow Drawing E1. Connect the tubes #1, #3 & #10 to create the 4 corner
legs.
3. Connect tubes #1 & #2 to create the 8 center legs.
4. Insert the Center Legs into the Foot Plate (#19). Align the holes in the pole
and foot plate, push the Pin (#20) through all the holes, insert the split pin
(#21) and spread the tongues of the split pin with a flat screwdriver to
secure this connection. (See Diagrams E2, E3 & E4.
5. Insert the centre legs and corner legs into the side connectors as in
Diagram E4.
6. Repeat to assemble the other side (as shown in Diagram E).

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STEP 4: SQUARE AND ANCHOR THE FRAME
1. Check the measurements of the frame are 12’ at both the front and back
corners, as well as across the center.
2. Take a diagonal
measurement as shown in
Diagram F. When these two
measures are equal the
frame is square. Adjust the
frame until they are equal
to within 1".
3. Check the width
measurement again to
ensure all widths are equal
at 12'.
4. Next, install the anchors
(Parts #16, #17 & #18) at the
4 corner bent legs by screwing the removable anchor (#16) into the
ground on the inside of the frame.
5. Secure with cable (#17) and cable clamp (#18) (as shown in Diagram G).
• Ensure the clamps are gripping the cables securely.
WARNING: SERIOUS INJURY TO PERSONS OR PROPERTY COULD RESULT IF
THE GARAGE IS NOT SECURELY ANCHORED, WITH EITHER THE GROUND
ANCHORS SUPPLIED OR IF SITED ON CONCRETE OR TARMAC USE
SUITABLE SUBSTANTIAL GROUND ANCHOR BOLTS.

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STEP 5: INSTALLING THE FRONT AND BACK COVERS
The front cover has a zippered door to allow entry to the garage. Be sure to
locate this cover at the desired end and ensure the zipper is in the closed
position while assembling. The back cover is a solid piece of fabric. Both the
covers are installed in the same manner.
1. Thread the strap through the spindle of the ratchet to make sure the strap
will stay in the sleeve when assembled. Raise and lower the handle two or
three times to wind the strap onto the spindle as shown in diagrams I-1 & I-
2.
2. Begin with the front cover and first locate the webbed strap that runs
around the perimeter of the cover.
• The webbing is exposed at the apex, the shoulders and feet of the
cover.

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3. Using a rubber mallet, disconnect the shoulder tube (#6) from the
connector (#8 or #9) located between the leg and the roof tubes. as in
diagram J.
4. Slip the webbing strap between tube (#6) and the connector as shown in
diagram J and re-connect the tubes.
5. Repeat this step for the opposite shoulder.

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6. Move to the apex of the garage using a stool or ladder and, using a rubber
mallet, disconnect the apex tube (#6) from the connector (#12). Slip the
webbed belt between the tubes as in diagram K2 and reconnect.
7. While one person remains on the steps and standing at the apex of the
garage the other person inserts the S-hook of the ratchets into both sides of
the corner legs (K3).
8. The person standing at the apeexassists by ensuring the tarpaulin is partially
folded over the tubes of the end frame and inside or towards the interior of
the garage.
9. The other person makes sure the door panel is flat and then tightens the
ratchets as in Diagram K3 until the door panel is in tension.
10. Repeat the above steps for the other side of the back panel assembly.
11. Do not overtighten the ratchets at this time.
STEP 6: INSTALLING THE MAIN COVER
1. Lay the cover on the
ground next to the
frame with the inside
of the cover (the
side with the
pockets) facing
down and the strap
on the front and rear
of the frame.
2. Tie a rope to the
eyelets on the cover,
one each side.
Another rope in the
middle helps if
another person is
available.
3. Pull the cover over the frame
using the rope as in Diagram L,
making sure to centre the cover
on the frame. There should be an
equal overhang on each corner.
4. Assemble the ratchet tie-down
(#29) to the strap ends on the four
corners of the cover, one to each
corner. Ratchet a few times to
tighten the strap to the ratchet
spool.

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5. Insert the hook the ratchet into the hole on the bent corner leg. Wind the
ratchet so that the webbing overlaps itself.
6. Slide the bottom cross rails through the fabric pockets at each leg and re-
attach with clamps at each leg. Repeat this on the other side. Repeat this
on the other side. Push down on the cover rails to tighten the cover before
tightening all bolts completely
7. When the cover
rails are all
secured,
proceed to the
four corners and
tighten the end
covers to the end
frames using the
ratchet action.
NOTE: Over-tightening can cause damage to straps and/or the anchor
point. Do not over-tighten!
8. Check periodically (two to three times in the first week and tighten ratchet
tie-downs and all hardware as needed. Monthly inspection is
recommended throughout usage.
WARNING: IF POSITIONING THE SHED IN A WINDY LOCATION ALWAYS
ENSURE THE FRONT DOOR IS KEPT FULLY CLOSED TO PREVENT WIND
LIFTING THE SHED FROM INSIDE.

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DISASSEMBLY
When disassembling the garage
depress the spring-loaded bar to
disengage the ratchet and open the
ratchet handle completely to allow
the webbing strap to pull through.
PLEASE RE-READ ALL WARNINGS
CONTAINED ON PAGE 2/3 OF THESE
INSTRUCTIONS. SAVE THESE
INSTRUCTIONS FOR FUTURE USE.
To dismantle, execute all instructions
in reverse order. Store your garage in a cool, dry location between seasons to
prolong the usable life of all components.
Components are not equally durable and will require replacement over time
at differing intervals.
ADDITIONAL ANCHORING
Please note that when the instant garage or shed is to be sited on soft ground
an additional, or alternative method of anchoring may be required.
This can take the form of an additional Auger Securing Set GA1 (already
supplied with Clarke instant garages), which can add greater security for
exposed, windy locations.
Alternatively the Easy Hook Anchoring System GHA2, can be used to provide
greater security on soft ground. Available from your Clarke dealer.
WARNING: SERIOUS INJURY TO PERSONS OR PROPERTY COULD RESULT IF
THE GARAGE IS NOT SECURELY ANCHORED.