BDS MABasic 200 User manual
MABasic 200, 400, 450, 850
Translation of the Original
Operating Instructions
GB
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3MABasic 200, 400, 450, 850
GB
Table of Contents
General instructions .................3
Safety .............................5
Components / delivery contents .......8
Before using for the rst time .........9
Preparation ........................9
Use ..............................12
Eliminating blockages ..............13
Cleaning ..........................14
Maintenance.......................14
Storage ...........................14
Troubleshooting ...................15
Technical data .....................16
EC Declaration of Conformity ........17
Dear Customer,
Before using the machine, please read the
operating instructions contained in this user
manual on startup, safety, intended use as
well as cleaning and care.
The links and illustrations in these instruc-
tions refer to the illustrations on the inside of
the cover.
Keep these operating instructions for later
use and pass them onto the next owner of
the machine.
General instructions
Copyright
This document is copyrighted. Any duplica-
tion or reprinting, in whole or in part, and
the reproduction of the illustrations, even in
modied form, is only permitted with the writ-
ten approval of the manufacturer.
Liability disclaimer
All technical information, data and instruc-
tions for commissioning, operation and
maintenance of the machine contained in
these operating instructions represent the
latest status at the time of printing.
The manufacturer assumes no liability for
damage or injury resulting from failure to
observe the operating instructions, use for
other than the intended purpose, unprofes-
sional repairs, unauthorised modications or
use of non-approved spare parts and acces-
sories, tools and lubricants.
Instructions on disposal
The packaging materials used can be
recycled. When no longer required,
dispose of the packaging materials accord-
ing to local environmental regulations.
This product may not be disposed of in
the domestic refuse within the
European Union. Dispose of the
device via communal collection points.
General instructions
4MABasic 200, 400, 450, 850
GB
Safety warning structure
The following warnings are used in these
operating instructions:
DANGER
A warning of this category indicates an
impending dangerous situation.
If the dangerous situation is not avoided, it
may lead to serious injury or even death.
►Follow the instructions in this warning
to avoid possible danger of serious
injury or even death.
WARNING
A warning of this category indicates a
possible dangerous situation.
If the dangerous situation is not avoided, it
may lead to injuries.
►Follow the instructions in this warning
to avoid possible danger of serious
injury or even death.
ATTENTION
A warning statement for this safety risk
class indicates a damage risk.
If the situation is not avoided, it may lead
to material damage.
►Follow the instructions in this warning
to avoid material damage.
NOTE
►A note indicates additional information
that simplies the use of the machine.
Intended use
The machine is intended solely for drilling
operations in magnetic and non-magnetic
metals within the limits specied in the tech-
nical data.
Any use other than previously stated is con-
sidered as improper use.
WARNING
Danger resulting from improper use!
If not used for its intended purpose and/or
used in any other way, the machine may
be or become a source of danger.
►Use the machine only for its intended
purpose.
►Observe the procedures described in
these operating instructions.
No claims of any kind will be accepted for
damage resulting from use of the appliance
for other than its intended purpose.
The risk must be borne solely by the user.
NOTE
►If used commercially, pay attention to
compliance with the accident preven-
tion and occupational safety regula-
tions.
General instructions
5MABasic 200, 400, 450, 850
GB
Safety
CAUTION
When using electrical tools, the follow-
ing fundamental precautions must be
taken to protect against electric shock
and the risk of injury and re!
Fundamental safety precautions
■Do not use the machine in ammable or
potentially explosive environments.
■Persons who are unable to operate the
machine due to their physical, mental or
motor response abilities may only use
the machine under supervision of or
instruction by a responsible person.
■Persons with heart pacemakers or
other medical implants must not use this
machine.
■Children must not be allowed to use the
machine.
■Inspect the machine for visible signs of
damage before use. Do not use a dam-
aged machine.
■Before beginning work, check the condi-
tion of the Safety lashing strap and the
function of the switches on the machine.
■Repairs to the mains cable may only be
carried out by a qualied electrician.
■Repairs to the machine may only be
carried out by an authorised special-
ist workshop or by the works customer
service. Unqualied repairs can lead to
considerable danger for the user.
■Repairs to the machine during the war-
ranty period may only be carried out by a
service centre authorised by the manu-
facturer otherwise the guarantee will be
invalidated.
■Defective parts may only be replaced
with original spare parts. Only original
spare parts guarantee that the safety
requirements are met.
■Do not leave the machine unsupervised
during operation.
■Store the machine in a dry, temperate
location out of the reach of children.
■Do not leave the machine standing out-
doors and do not expose it to moisture.
■Make sure that your work area is suf-
ciently lit (>300 Lux).
■Do not use low-power machines for
heavy working.
■Make sure that your workplace is clean.
■Keep the machine clean, dry and free of
oil and grease.
■Follow the instructions on lubricating and
cooling the tool.
Safety
6MABasic 200, 400, 450, 850
GB
Danger of electric shock
DANGER
Electric shock hazard!
Contact with live wires or components
can lead to serious injury or even
death!
Observe the following safety precautions
to avoid any danger from electric current:
►Do not open the housing of the
machine. Risk of electric shock if live
terminals are touched.
►Never immerse the machine or the
plug into water or other liquids.
►Only use extension cables or cable
drums with a cable cross-section of 1.5
mm².
►Only use extension cables that are ap-
proved for the place of work.
►Check the condition of the extension
cable regularly and replace if dam-
aged.
►Avoid direct body contact with ground-
ed parts (e.g., tubes, radiators, steel
girders) to reduce the risk of electric
shock in the event of a defect.
►When using the machine outside or in
a humid environment, an RCD (residu-
al circuit device) must be used.
Risk of injury
WARNING
Improper handling of the machine
increases the risk of injury!
Observe the following safety precautions
to avoid injuring yourself and/or others:
►Operate the machine only with the pro-
tective equipment stipulated in these
operating instructions (see Personal
protective equipment section).
►Do not wear protective gloves when
the machine is running. A glove can
be caught by the drilling machine and
torn off the hand. Risk of losing one or
more ngers.
►Remove loose jewellery before begin-
ning work. Wear a hair net if you have
long hair.
►Always switch off the machine before
changing tools, performing main-
tenance or cleaning. Wait until the
machine has come to a complete
standstill.
►Always remove the plug from the
mains socket before changing tools,
cleaning or performing maintenance
work in order to avoid unintentional
starting of the machine.
►Do not put your hand into the machine
while it is in operation. Remove swarf
only when the machine is at a stand-
still. Wear protective gloves when
removing swarf.
►When working on scaffolding, the
operator must be secured with a safety
belt as the machine can oscillate dan-
gerously in the event of interruption to
the power supply.
Safety
7MABasic 200, 400, 450, 850
GB
WARNING
►Check for secure clamping of the elec-
tromagnets on the substrate before
every use (see Preparation section).
►Secure the machine with the safety
lashing strap supplied when working
from an inclined or vertical position or
during overhead work. The machine
could fall down if the magnet is loos-
ened or the power fails.
►Check that the tool is tightened se-
curely before using (see Inserting the
tool section).
►Do not allow the connecting cable to
hang over edges (trip wire effect).
Preventing damage
ATTENTION
Potential damage to property if the
machine is improperly used!
Observe the following instructions to avoid
property to damage:
►Before connecting the machine,
compare the connection data (voltage
and frequency) on the rating plate with
those of your mains power supply. The
data must correspond in order to avoid
damage to the machine.
►Always use the handle to carry the
machine and not the connecting cable.
►Do not pull the mains cable to remove
the plug from the mains socket.
ATTENTION
►Do not crush the connecting cable.
►Do not expose the connecting cable to
heat or chemical liquids.
►Do not pull the connecting cable
across sharp edges or hot surfaces.
►Lay the connecting cable in such a way
that it cannot be caught and wound up
in the rotating part of the machine.
Safety appliances
Restart protection
NOTE
►The machine stops automatically when
the magnetic clamp is switched off or if
the power supply is interrupted.
In order to prevent the machine from starting
unexpectedly after switching on the magnetic
clamp again or after reconnection following
interruption to the power supply ("restart
protection"), the machine must be switched
on using the ON/OFF switch.
Symbols on the machine
The symbols on the machine have the fol-
lowing meaning:
Symbol Meaning
Electric shock hazard!
Read the operating instructions
before beginning work!
Wear protective goggles and ear
protection!
Safety
8MABasic 200, 400, 450, 850
GB
Personal protective equipment
Wear the following protective equipment at
all times when operating the machine:
Symbol Meaning
Close-tting work protection
clothing with a low tear strength
Goggles for protecting eyes
against ying parts and liquids
and ear protection in areas with
noise emission >80 dB(A)
Safety shoes for protecting feet
against falling objects.
Also wear the following protective equipment
during special work:
Symbol Meaning
Helmet for protecting your head
against falling objects
Wear a harness where there is a
danger of falling.
Gloves for protection against
injuries
Components / delivery contents
Machine overview
1Core drill
(not supplied as standard)
2Tool mounting
3Gearbox
(with selector lever:
2-stage for MABasic400 and 450
4-stage for MABasic 850)
4Drive motor
5Handle
6Hand lever
7Operating panel
8Magnetic foot
9Machine slide and guide
12 Filler neck for cutting oil
13 Cutting oil tank
Operating panel
10 Motor ON/OFF switch
11 Magnet ON/OFF switch
Delivery contents
20 Core drilling machine
21 Safety lashing strap
22 ZAK075 ejector pin
23 Transport case
24 Hexagonal offset screwdriver
SW 4 for MABasic 200/400
SW5 for MABasic 450
SW5 + SW6 for MABasic 850
25 Industrial holder
(ZIA219KN for MABasic 450
ZIA319KN and
ZIA32KN for MABasic 850)
Operating instructions/guarantee card
(not illustrated)
Components / delivery contents
9MABasic 200, 400, 450, 850
GB
Before using for the rst time
Transport inspection
As standard, the machine is supplied with
the components indicated in the Compo-
nents/delivery contents"section.
NOTE
►Check for visible signs of damage or
missing items on delivery. Report an
incomplete or damaged delivery to
your supplier/retailer immediately.
Preparation
This section contains important instructions
on the required preparation before beginning
any work.
Additional safety measures for
certain work
Additional safety precautions must be taken
for the following operations with the machine:
Non-horizontal work position
WARNING
Risk of injury from a falling machine.
When working in an inclined or vertical
position or during overhead work, the
machine must be secured using the safety
lashing strap (21) supplied to prevent it
from falling.
►Before using, check the safety lashing
strap for proper function. A damaged
safety lashing strap may not be used.
Replace a damaged safety lashing
strap immediately.
WARNING
►Attach the safety lashing strap in such
a way that the machine can fall away
from the operator if it slips.
►Lay the safety lashing strap as tightly
as possible around the handle of the
machine.
►Before beginning word, check that the
safety lashing strap and the lock is
rmly seated.
►Use the protective equipment stipulat-
ed in the section Personal protective
equipment.
Work on scaffolding
WARNING
Risk of falling from sudden oscillating
movements of the machine.
When working on scaffolding, the machine
can make a sudden oscillating movement
on starting or in the event of interruption to
the power supply.
►Secure the machine with the safety
lashing strap (21) supplied.
►Wear a safety harness to protect your-
self against falling.
Before using for the rst time
10 MABasic 200, 400, 450, 850
GB
Check the condition
of the substrate
The magnetic clamping force is dependent
on the condition of the substrate. The clamp-
ing force is signicantly reduced by paint,
zinc and scale coatings and rust.
The substrate must satisfy the following con-
ditions in order to achieve sufcient magnetic
clamping force:
■The substrate must be magnetic.
■The clamping surface and the magnetic
foot (8) must be clean and grease-free.
■The clamping surface must be complete-
ly smooth and level.
NOTE
►Clean the substrate and the magnetic
foot (8) of the machine before use.
►Remove any unevenness and loose
rust from the substrate.
►The BDS range of accessories in-
cludes special holding devices.
The best clamping effect is obtained on low-
carbon steel substrate with a thickness of at
least 20 mm.
Steel with low thickness
When drilling into low thickness steel, an
additional steel plate (minimum dimensions
100 x 200 x 20 mm) must be placed under
the workpiece. Secure the steel plate to
prevent it from falling.
NF metals or workpieces with an uneven
surface
A special holding device must be used when
drilling into NF metals or into workpieces with
an uneven surface.
NOTE
►BDS offers a range of accessories with
special clamping devices for tubes and
non-magnetic materials.
Inserting the tool
WARNING
Risk of injury
►Do not use damaged, soiled or worn
tools.
►Change tools only when the machine
is switched off and at a standstill. Pull
the plug out of the mains socket.
►After inserting, check that the tool is
engaged securely.
►Only use tools, adapter and accesso-
ries that match the machine.
Preparation
11MABasic 200, 400, 450, 850
GB
MABasic 200 and 400
Insert the core drill into the direct tool
mount (illustration A)
Before mounting, clean the Weldon
shank and direct tool mount (2) of the
machine.
Check the the lead connection for
lubricant.
Unscrew the two Allen screws in the
direct tool mount using the hexagonal
offset screwdriver (24) supplied.
Insert the core drill in the direct tool
mount (2).
NOTE
►Insert the appropriate ejector pin (22)
before inserting the core drill.
Tighten the two Allen screws in the di-
rect tool mount (2) using the hexagonal
offset screwdriver (24) supplied.
Removing the tool
Unscrew the two Allen screws in the
tool mount (2) using the hexagonal
offset screwdriver (24) supplied and
remove the core drill from below.
MABasic 450 and 850
Insert the core drill into the industrial
holder (illustration B)
Push the industrial holder (25) into the
spindle taper of the machine.
Before inserting, clean the Weldon
shank of the tool and the tool holder.
Check the the lead connection for
lubricant.
Unscrew both Allen screws in the tool
mount using the hexagonal offset
screwdriver (24) supplied.
Insert the core drill into the tool mount.
NOTE
►Insert the appropriate ejector pin (22)
before inserting the core drill.
Tighten both Allen screws in the tool
mount (2) using the hexagonal offset
screwdriver (24) supplied.
Removing the tool
Unscrew the two Allen screws in the
tool mount (2) using the hexagonal
offset screwdriver (24) supplied and
remove the core drill from below.
Preparation
12 MABasic 200, 400, 450, 850
GB
Use
Select the rotating speed range
(only MABasic 400, 450 and 850)
ATTENTION
►Switch the gear stages only with the
machine at standstill.
NOTE
►Select the speed range according to
the material and drilling diameter.
Select the gear MABasic 400/450
The machine has a gearbox with two me-
chanical gear stages. The rotation speeds of
the gear stages are specied in the technical
data.
To select the desired gear stage, set se-
lector lever on the gearbox (3) to stage
1 or 2 with the machine switched off.
Select the gear MABasic 850
The machine has a gearbox with four me-
chanical gear stages. The rotation speeds of
the gear stages are specied in the technical
data.
To select the desired gear stage, switch
the machine off and set both selector
levers on the gearbox (5) to the desired
stage as shown in the table below.
Gear stage
Selector lever
anti-clock-
wise clockwise
Stage 1 ▼ ▲
Stage 2 ▼ ▼
Stage 3 ▲ ▲
Stage 4 ▲ ▼
Activating/deactivating
the magnetic clamp
Activating the magnetic clamp
ATTENTION
►To prevent the magnet from overheat-
ing, switch on the magnetic clamp only
when the machine is standing on a
magnetic substrate.
Turn on the switch (11). The indicator
lamp in the switch (11) lights up.
ATTENTION
►The maximum magnetic clamp-
ing force is only available after
switching on the motor.
Deactivating the magnetic clamp
Hold the handle tightly (5) to stop the
machine from slipping.
Turn off the switch (11). The indicator
lamp in the switch (11) extinguishes.
Switching the machine ON/OFF
Using the ON/OFF switch (10), turn the
machine ON with the green button (I)
and OFF with the red button (O).
NOTE
►The machine can only be switched on
when the magnetic clamp has been
switched on.
►Allow a severely overheated machine
to run on at idle speed for approx. 2
minutes to cool it down.
►The machine switches off automatically
in the event of a power failure or if the
magnetic clamp is switched off.
Use
13MABasic 200, 400, 450, 850
GB
Drilling with the machine
Drilling with core drills
When drilling with core drills, proceed as
follows:
Insert the corresponding ejector pin (22)
into the core drill.
Insert the core drill with the ejector pin
as described in chapter Inserting the
tool.
Place the machine at the working loca-
tion, align it and switch on the magnetic
clamps.
Switch the machine on.
Direct the drill with the handle (6) to the
material.
NOTE
Observe the following instructions when
drilling with core drills:
►Drilling with core drills does not require
great force. The drilling process is not
accelerated by higher pressure. The
drill wears faster and the machine can
be overloaded.
►Use the high-performance BDS 5000
cutting oil in the cooling lubricant sys-
tem of the machine.
►The cooling lubricant system cannot be
used when working overhead. In this
case, use the high-performance ZHS
400 grease spray.Spray the drill on
the inside and outside before drilling.
Repeat this procedure when drilling
deeper holes.
►Make sure that swarf is removed regu-
larly. With larger drilling depths, break
the chip.
Eliminating blockages
WARNING
Danger of cut injuries from broken tool
parts or swarf.
►Put protective gloves on before starting
work.
Blockages caused by a broken tool:
Switch off the machine. Remove plug
from the mains socket.
Use the handle to move the machine
slide to the upper position.
Replace defective tool. Remove swarf.
Other blockages:
Switch the machine off using the mo-
tor switch. Leave the magnetic clamp
switched on.
Use the handle to move the machine
slide to the upper position.
Remove swarf and check tool.
Eliminating blockages
14 MABasic 200, 400, 450, 850
GB
Cleaning
WARNING
►Switch off the machine and pull the
plug out of the mains socket before
starting maintenance and cleaning.
►When using compressed air for
cleaning, wear protective goggles and
gloves and protect other persons in the
working area.
ATTENTION
►Never immerse the machine in water
or other liquids.
After every use
Remove the inserted tool.
Remove swarf and coolant residues.
Clean the tool and the tool holder on
the machine.
Clean the guide of the machine slide.
Put the machine and accessories into
the transport case.
Maintenance
WARNING
Danger caused by unqualied repairs!
Unqualied repairs can lead to considera-
ble danger for the user and cause damage
to the machine.
►Repairs to electrical appliances may
only be carried out by the works cus-
tomer service or by specialists trained
by the manufacturer.
Adjusting the machine slide guide
If the machine slide guide (9) exhibits too
much clearance, it must be adjusted. To do
this, proceed as follows:
Loosen the clamping bolts.
Tighten the adjusting screws evenly.
Tighten the clamping bolts again.
Replacing the carbon brushes
Replacement of the carbon brushes may
only be carried out by BDS or by an au-
thorised specialist workshop. Unauthorised
repairs will invalidate the guarantee.
Customer service/service
Should you have any questions on customer
service/service, please contact BDS.We will
be happy to give you the address of your
nearest service partner.
Storage
Storage
If you do not intend to use the machine for a
longer period of time, clean it as described in
the section Cleaning. Store the machine and
all its accessories in the transport case at a
dry, clean and frost-free location.
Cleaning/Maintenance
15MABasic 200, 400, 450, 850
GB
Troubleshooting
Fault Possible cause Remedy
The motor does not start after
pressing the ON/OFF switch
or stops during operation.
Plug not inserted into socket. Insert plug.
Automatic circuit breaker
tripped.
Switch on the automatic circuit
breaker again.
The magnetic clamp is not
switched on. Switch on the magnetic clamp.
The automatic circuit breaker
in the electrical distribution
board trips.
Too many appliances con-
nected to the same power
circuit.
Reduce the number of appli-
ances on the power circuit.
The machine is defective. Contact customer service.
The magnetic clamp does not
function.
Magnet not switched on. Switch on the magnet.
The surface is not magnetic. Use a suitable base.
The lubrication system does
not function.
No lubricant available. Top up the lubricant.
Lubricant tap closed. Open the lubricant tap.
Connecting nipple clogged. Clean the tank and nipple.
NOTE
►If you cannot resolve the problem with the steps described above, please contact cus-
tomer service.
Troubleshooting
16 MABasic 200, 400, 450, 850
GB
Technical data
Model MABasic 200 MABasic 400 MABasic 450 MABasic 850
Dimensions
(L x W x H)
269 x 163 x
310/470
280 x 163 x
355/515
280 x 163 x
430/590
329 x 240 x
491/751 mm
Magnetic foot
(L x W) 168 x 84 168 x 84 168 x 84 220 x 110 mm
Approx. net weight. 12 12 13 24 kg
Operating voltage
(see type plate)
230 V / 50-60 Hz
or 110-125 / 50-60 Hz
Power consumption 900 1050 1150 1700 W
Noise emission 87 87 87 89 db(A)
Vibration 0,81 0,81 0,81 0,77 m/s²
Stroke 160 255 mm
Core drill max. Ø 32 (1 1
/
4") 35 (1 3
/
8") 40 (1 9
/
16 ") 75 (3“) mm
Cutting depth max. 30 / 55 30 / 55 /110 mm
Twist drill max. Ø 13 16 18 31,75 mm
Speed stage 1 n0 = 600
n = 450
n0 = 600
n = 430
n0 = 400
n = 250
n0= 215
n = 110 min-1
Speed stage 2 -n0 = 1050
n = 760
n0 = 730
n = 450
n0 = 330
n = 175 min-1
Speed stage 3 - - - n0 = 460
n = 245 min-1
Speed stage 4 - - - n0 = 680
n = 385 min-1
Core drill assembly Weldon
19 mm (3/4“)
Weldon
19 mm (3/4“)
MK2/19 mm (3/4“)
industrial
MK3/19 mm (3/4“)
MK3/32 mm (1 1/4“)
industrial
Connecting cable
length 4 4 4 4 m
Protection class I I I I
Protection type IP20 IP20 IP20 IP20
Technical data
17MABasic 200, 400, 450, 850
GB
EC Declaration of Conformity
in accordance with Machine Directive 2006/42/EC, appendix II 1A
Name/address of the manufacturer: BDS Maschinen GmbH
Martinstraße 108
D-41063 Mönchengladbach
We hereby declare that the product:
Model: Magnetic core drilling machine
Model MABasic 200, 400, 450, 850
conforms to the following relevant regulations:
■EC Directive 2006/42/EC on machinery
The following harmonised standards were applied in whole or in part:
●DIN EN ISO 12100:2011-03
●DIN EN 62841-1:2016-07
Authorised person for compiling the
technical documentation:
BDS Maschinen GmbH
Full technical documentation is available.
The operating instructions associated with the product is available.
It is required that the product is only operated as intended. Information on operating as
intended can be obtained from the technical documentation.
Mönchengladbach, 1st September, 2016
Wolfgang Schroeder, Technical Director
________________________________________
(Legally binding signature of the issuer)
EC Declaration of Conformity
18 MABasic 200, 400, 450, 850
GB
24
BA
23 22 21 20
25
BDS Maschinen GmbH
Martinstraße 108
D-41063 Mönchengladbach
Fon: +49 (0) 2161 / 3546-0
Fax: +49 (0) 2161 / 3546-90
Internet: www.bds-maschinen.de
E-Mail: [email protected]
BA_MABasic_A3 © 2016 BDS Maschinen GmbH
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