BDS MABasic 200 Quick guide
MABasic 200, 400, 450, 850
Translation of the Original
Operating Instructions
GB
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3MABasic 200, 400, 450, 850
GB
Table of contents
General instructions ................3
Safety ............................5
Components / delivery contents ......8
Before using for the rst time ........9
Preparation. . . . . . . . . . . . . . . . . . . . . . . .9
Use .............................12
Eliminating blockages. . . . . . . . . . . . . .13
Cleaning .........................14
Maintenance......................14
Storage ..........................14
Troubleshooting ..................15
Technical data ....................16
EC Declaration of Conformity .......17
Dear Customer,
Before using the machine, please read the
operating instructions contained in these
operating instructions on startup, safety,
intended use as well as cleaning and care.
The links and illustrations in these instruc-
tions refer to the illustrations on the inside
of the cover.
Keep these operating instructions for later
use and pass them onto the next owner of
the machine.
General instructions
Copyright
This document is subject to copyright. Du-
plication or reprinting, even in part as well
as reproduction of the illustrations, even
if modied, is only permitted with written
consent of the manufacturer.
Liability disclaimer
All technical information, data and instruc-
tions contained these operating instructions
for startup, operation and care correspond
to the latest requirements at the time of
printing.
The manufacturer assumes no liability for
damage or injury resulting from failure to
observe the operating instructions, use for
other than the intended purpose, unprofes-
sional repairs, unauthorised modications
or use of non-approved spare parts and
accessories, tools and lubricants.
Instructions on disposal
The packaging materials used can be
recycled. When no longer required,
dispose of the packing materials according
to local environmental regulations.
This product may not be disposed of
in the European Union via the normal
household refuse. Dispose of the
device via communal collection points.
General instructions
4MABasic 200, 400, 450, 850,
GB
Safety warning structure
The following warnings are used in these
operating instructions:
DANGER
A warning of this category indicates
an impending dangerous situation.
If the dangerous situation is not avoid-
ed, it may lead to serious injury or even
death.
►Follow the instructions in this warning
to avoid possible danger of serious
injury or even death.
WARNING
A warning of this category indicates a
potentially dangerous situation.
If the dangerous situation is not avoided,
it may lead to injuries.
►Follow the instructions in this warning
to avoid the danger of serious injury
to persons.
ATTENTION
A warning of this category indicates
potential danger to property.
If the situation is not avoided, it may lead
to material damage.
►Follow the instructions in this warning
to avoid material damage.
NOTE
►A note indicates additional information
that simplies the use of the machine.
Intended use
The machine is intended solely for drilling
operations in magnetic and non-magnetic
metals within the limits specied in the
technical data.
Any use other than previously stated is
considered as improper use.
WARNING
Danger due to improper use!
If not used for its intended purpose and/
or used in any other way, the machine
may be or become a source of danger.
►Use the machine only for its intended
purpose.
►Observe the procedures described in
these operating instructions.
No claims of any kind will be accepted for
damage resulting from use of the system
for other than its intended purpose.
The risk is borne solely by the operator.
NOTE
►If used commercially, pay attention to
compliance with the accident preven-
tion and occupational safety regula-
tions.
General instructions
5MABasic 200, 400, 450, 850
GB
Safety
CAUTION
When using electrical tools, the follow-
ing fundamental precautions must be
taken to protect against electric shock
and the risk of injury and re!
Fundamental safety instructions
■Do not use the machine in potentially
ammable or explosive environments.
■Persons, who are unable to safely op-
erate the machine due to their physical,
mental or motor abilities, my only use
the the machine under the supervision
or instruction of a person responsible.
■Persons with heart pacemakers or other
medical implants must not use this
machine.
■Children are not permitted to use the
machine.
■Inspect the machine for visible signs of
damage before use. Do not operate a
damaged machine.
■Before beginning work, check the con-
dition of the safety lashing strap and the
function of the switches on the machine.
■Repairs to the connecting cable may
only be performed by a qualied elec-
trician.
■Repairs to the machine may only be
performed by an authorised specialist
workshop or factory customer service.
Improper repairs can cause considera-
ble danger to the user.
■Repairs to the machine during the guar-
antee period may only be performed by
a customer service authorised by the
manufacturer, otherwise the guarantee
is invalid.
■Defective parts may only be replaced
with original spare parts. Only these
parts ensure that the safety require-
ments are met.
■Do not leave the machine unsupervised
during operation.
■Store the machine in a dry, temperate
location out of the reach of children.
■The machine may not be kept outside
and be subject to humidity.
■Make sure that your work area is su-
ciently lit (>300 Lux).
■Do not use low-power machines for
heavy working.
■Pay attention to cleanliness at the
workplace.
■Keep the machine clean, dry and free of
oil and grease.
■Follow the instructions on lubricating
and cooling the tool.
Safety
6MABasic 200, 400, 450, 850,
GB
Danger from electric current!
DANGER
Danger to life from electric current!
Contact with live wires or components
can lead to serious injury or even
death!
Observe the following safety precautions
to avoid any danger from electric current:
►Do not open the housing of the
machine. Risk of electric shock from
touching live connections.
►Never immerse the machine or mains
plug in water or other liquids.
►Only use extension or cable drums
with a cable cross-section of 1.5 mm².
►Only use extension cables that are
approved for the location of use.
►Check the condition of the extension
cable regularly and replace if dam-
aged.
►Avoid bodily contact with grounded
parts (e.g., pipes, radiators, steel
girders) to reduce the risk of electric
shock in the event of a defect.
►When using the machine outside or in
a humid environment, an RCD (resid-
ual circuit device) must be used.
Risk of injury!
WARNING
Improper handling of the machine
increases the risk of injury!
Pay attention to the following safety
instructions in order not to injure others
or yourself:
►Operate the machine only with the
protective equipment stipulated in
these operating instructions (see
section Personal protective equip-
ment).
►Do not wear protective gloves when
the machine is running. A glove can
be caught by the drilling machine and
torn o the hand. Risk of losing one
or more ngers.
►Remove loose jewellery before begin-
ning work. Wear a hair net if you have
long hair.
►Always switch o the machine before
changing tools, performing main-
tenance or cleaning. Wait until the
machine has come to a complete
standstill.
►Always remove the plug from the
mains socket before changing tools,
cleaning or performing maintenance
work in order to avoid unintentional
starting of the machine.
►Do not put your hand into the ma-
chine while it is in operation. Remove
swarf only when the machine is at
a standstill. Wear protective gloves
when removing swarf.
►When working on scaolding, the op-
erator must be secured with a safety
belt as the machine can oscillate dan-
gerously in the event of interruption to
the power supply.
Safety
7MABasic 200, 400, 450, 850
GB
WARNING
►Check for secure clamping of the
electromagnets on the substrate
before every use (see section Pre-
paring).
►Secure the machine with the safety
lashing strap supplied when working
from an inclined or vertical position or
during overhead work. The machine
could fall down if the magnet is loos-
ened or the power fails.
►Check that the tool is tightened
securely before using (see section
Inserting the tool).
►Do not allow the connecting cable to
hang over edges (trip eect).
Preventing damage
ATTENTION
Potential damage to property if the
machine is improperly used!
Observe the following instructions to
avoid damage to property:
►Before connecting the machine,
compare the connection data (voltage
and frequency) on the type plate with
those of your mains power supply.
The data must correspond in order to
avoid damage to the machine.
►Always use the handle to carry the
machine and not the connecting
cable.
►Do not pull the mains cable to remove
the plug from the mains socket.
ATTENTION
►Do not crush the connecting cable.
►Do not subject the connecting cable
to heat or chemical liquids.
►Do not pull the connecting cable
across sharp edges or hot surfaces.
►Lay the connecting cable in such
a way that it cannot be caught and
wound up in the rotating part of the
machine.
Safety appliances
Restart protection
NOTE
►The machine stops automatically
when the magnetic clamp is switched
o or if the power supply is interrupt-
ed.
In order to prevent the machine from
starting unexpectedly after switching on the
magnetic clamp again or after reconnection
following interruption to the power supply
("restart protection"), the machine must be
switched on using the ON/OFF switch.
Symbols on the machine
The symbols on the machine have the
following meaning:
Symbol Meaning
Electric shock hazard!
Read the operating instructions
before beginning work!
Wear protective goggles and
ear protection!
Safety
8MABasic 200, 400, 450, 850,
GB
Personal protective equipment
Wear the following protective equipment at
all times when operating the machine:
Symbol Meaning
Close-tting work protection
clothing with a low tear strength
Goggles for protecting eyes
against ying parts and liquids
and ear protection in areas with
noise emission >80 dB(A)
Safety shoes for protecting feet
against falling objects.
Also wear the following protective equip-
ment during special work:
Symbol Meaning
Helmet for protecting your head
against falling objects
Wear a harness where there
is a danger of falling
Gloves for protection against
injuries
Components / delivery con-
tents
Machine overview
1 Core drill
(not supplied as standard)
2 Tool mounting
3 Gearbox
(with selector switch:
2-stage for MABasic 400 and 450
4-stage for MABasic 850)
4 Drive motor
5 Handle
6 Hand lever
7 Operating panel
8 Magnetic foot
9 Machine slide and guide
12 Filler neck for cutting oil
13 Cutting oil tank
Operating panel
10 Motor ON/OFF switch
11 Magnet ON/OFF switch
Scope of supply
20 Core drilling machine
21 Safety lashing strap
22 ZAK075 ejector pin
23 Transport case
24 Hexagonal oset screwdriver:
SW 4 for MABasic 200/400
SW5 for MABasic 450
SW5 + SW6 for MABasic 850
25 Industrial tool holder
(ZIA 219 KN for MABasic 450
ZIA 319 KN and
ZIA 332 KN for MABasic 850)
Operating instructions/guarantee card
(not illustrated)
Components / delivery contents
9MABasic 200, 400, 450, 850
GB
Before using for the rst time
Transport inspection
As standard, the machine is supplied with
the components indicated in the Delivery
contents section.
NOTE
►Check for visible signs of damage or
missing items on delivery. Report an
incomplete or damaged delivery to
your dealer/supplier immediately.
Preparation
This section contains important instructions
on the required preparation before begin-
ning any work.
Additional safety measures for
certain work
Additional safety precautions must be
taken for the following operations with the
machine:
Non-horizontal work position
WARNING
Risk of injury from a falling machine.
When working in an inclined or vertical
position or during overhead work, the
machine must be secured using the safe-
ty lashing strap (21) supplied to prevent it
from falling.
►Before using, check the safety lashing
strap for proper function. A damaged
safety lashing strap may not be used.
Replace a damaged safety lashing
strap immediately.
WARNING
►Attach the safety lashing strap in such
a way that the machine can fall away
from the operator if it slips.
►Lay the safety lashing strap as tightly
as possible around the handle of the
machine.
►Before beginning work, check that the
safety lashing strap and the lock is
rmly seated.
►Use the protective equipment stipulat-
ed in the section Personal protective
equipment.
Work on scaolding
WARNING
Risk of falling from sudden oscillating
movements of the machine.
When working on scaolding, the
machine can make a sudden oscillating
movement on starting or in the event of
interruption to the power supply.
►Secure the machine with the safety
lashing strap (21) supplied.
►Wear a safety harness to protect
yourself against falling.
Before using for the rst time
10 MABasic 200, 400, 450, 850,
GB
Check the condition
of the substrate
The magnetic holding force is dependent
on the condition of the substrate. The
clamping force is signicantly reduced by
paint, zinc and scale coatings and rust.
The substrate must satisfy the following
conditions in order to achieve sucient
magnetic holding force:
■The substrate must be magnetic.
■The clamping surface and the magnetic
foot (8) must be clean and grease-free.
■The clamping surface must be com-
pletely smooth and level.
NOTE
►Clean the substrate and the magnetic
foot (8) of the machine before use.
►Remove any unevenness and loose
rust from the substrate.
►The BDS range of accessories in-
cludes special holding devices.
The best clamping eect is obtained on
low-carbon steel substrate with a thickness
of at least 20 mm.
Steel with low thickness
When drilling into low thickness steel, an
additional steel plate (minimum dimensions
100 x 200 x 20 mm) must be placed under
the workpiece. Secure the steel plate to
prevent it from falling.
NF metals or workpieces with an uneven
surface
A special holding device must be used
when drilling into NF metals or into work-
pieces with an uneven surface.
NOTE
►BDS oers a range of accessories
with special clamping devices for
tubes and non-magnetic materials.
Inserting the tool
WARNING
Risk of injury!
►Do not use damaged, soiled or worn
tools.
►Change tools only when the machine
is switched o and at a standstill. Pull
the plug out of the mains socket.
►After inserting, check that the tool is
engaged securely.
►Only use tools, adapter and accesso-
ries that match the machine.
Preparing
11MABasic 200, 400, 450, 850
GB
MABasic 200 and 400
Insert the core drill into the direct tool
mount (illustration A)
Before mounting, clean the Weldon
shank and direct tool mount (2) of the
machine.
Check the cable connection for
grease.
Unscrew both hexagonal socket
screws in the direct tool mount using
the hexagonal oset screwdriver (24)
supplied.
Insert the core drill in the direct tool
mount (2).
NOTE
►Insert the appropriate ejector pin (22)
before inserting the core drill.
Tighten both hexagonal socket screws
in the direct tool mount (2) using the
hexagonal oset screwdriver (24)
supplied.
Removing the tool
Unscrew both hexagonal socket
screws in the direct tool mount (2)
using the hexagonal oset screwdriv-
er (24) supplied and remove the core
drill from below.
MABasic 450 and 850
Insert the core drill into the industrial
tool holder (illustration B)
Push the industrial tool holder (25) into
the spindle taper of the machine.
Before inserting, clean the Weldon
shank of the tool and the tool holder.
Check the cable connection for
grease.
Unscrew both hexagonal socket
screws in the tool mount using the
hexagonal oset screwdriver (24)
supplied.
Insert the core drill into the tool mount.
NOTE
►Insert the appropriate ejector pin (22)
before inserting the core drill.
Tighten both hexagonal socket screws
in the tool mount (2) using the hexago-
nal oset screwdriver (24) supplied.
Removing the tool
Unscrew both hexagonal socket
screws in the tool mount (2) using
the hexagonal oset screwdriver (24)
supplied and remove the core drill
from below.
Preparing
12 MABasic 200, 400, 450, 850,
GB
Use
Select the rotating speed range
(only MABasic 400, 450 and 850)
ATTENTION
►Switch the gear stages only with the
machine at standstill.
NOTE
►Select the speed range according to
the material and drilling diameter.
Select the gear stage MABasic 400/450
The machine has a gearbox with two me-
chanical gear stages. The rotation speeds
of the gear stages are specied in the
technical data.
To select the desired gear stage,
set selector lever on the gearbox (3)
to stage 1 or 2 with the machine
switched o.
Select the gear stage MABasic 850
The machine is equipped with a gearbox
that has four mechanical gear stages. The
rotation speeds of the gear stages are
specied in the technical data.
To select the gear stage, switch the
machine o and set both selector le-
vers on the gearbox (3) to the desired
speed according to the table below.
Rotating
speed
Selector lever
left right
Level 1 ▼ ▲
Level 2 ▼ ▼
Level 3 ▲ ▲
Level 4 ▲ ▼
Activating/deactivating the mag-
netic clamp
Activating the magnetic clamp
ATTENTION
►To prevent the magnet from overheat-
ing, switch on the magnetic clamp
only when the machine is standing on
a magnetic substrate.
Turn on the switch (11). The indicator
lamp in the switch (11) lights up.
ATTENTION
►The maximum magnetic holding
force is only available after
switching on the motor.
Deactivating the magnetic clamp
Hold the handle tightly (5) to stop the
machine from slipping.
Turn o the switch (11). The indicator
lamp in the switch (11) extinguishes.
Switching the machine ON/OFF
Using the ON/OFF switch (10), turn
the machine ON with the green button
(I) and OFF with the red button (O).
NOTE
►The machine can only be switched on
when the magnetic clamp has been
switched on.
►Allow a severely overheated machine
to run on at idle speed for approx.
2 minutes.
►The machine switches o automati-
cally in the event of a power failure or
if the magnetic clamp is switched o.
use
13MABasic 200, 400, 450, 850
GB
Drilling with the machine
Drilling with core drills
When drilling with core drills, proceed as
follows:
Insert the corresponding ejector
pin (22) into the core drill.
Insert the drill chuck with the ejector
pin as described in chapter Inserting
the tool.
Place the machine at the work loca-
tion, align it and switch on the magnet-
ic clamps.
Switch the machine on.
Direct the drill to the material with the
handle (6).
NOTE
Observe the following instructions when
drilling with core drills:
►Drilling with core drills does not re-
quire great force. The drilling process
is not accelerated by higher pressure.
The drill wears faster and the ma-
chine can be overloaded.
►Use the high-performance BDS 5000
cutting oil in the cooling lubricant
system of the machine.
►The cooling lubricant system cannot
be used when working overhead. In
this case, use the high-performance
ZHS 400 grease spray. Spray the drill
on the inside and outside before drill-
ing. In the case of larger drill depths,
repeat this procedure.
►Make sure that swarf is removed
regularly. With larger drilling depths,
break up the swarf.
Eliminating blockages
WARNING
Danger of cut injuries from broken
tool parts or swarf.
►Put protective gloves on before start-
ing work.
Blockages caused by a broken tool:
Switch o the machine. Remove plug
from the mains socket.
Use the handle to move the machine
slide to the upper position.
Replace defective tool. Remove swarf.
Other blockages:
Switch the machine o using the mo-
tor switch. Leave the magnetic clamp
switched on.
Use the handle to move the machine
slide to the upper position.
Remove swarf and check tool.
Eliminating blockages
14 MABasic 200, 400, 450, 850,
GB
Cleaning
WARNING
►Switch o the machine and pull the
plug out of the mains socket before
starting maintenance and cleaning.
►When using compressed air for
cleaning, wear protective goggles and
gloves and protect other persons in
the working area.
ATTENTION
►Never immerse the machine in water
or other liquids.
After each use
Remove the inserted tool.
Remove swarf and coolant residues.
Clean the tool and the tool holder on
the machine.
Clean the guide of the machine slide.
Put the machine and accessories into
the transport case.
Maintenance
WARNING
Danger caused by unqualied repairs!
Unqualied repairs can lead to consid-
erable danger for the user and cause
damage to the machine.
►Repairs to electrical appliances may
only be carried out by the works cus-
tomer service or by specialists trained
by the manufacturer.
Adjusting the machine slide guide
If the machine slide guide (9) exhibits too
much clearance, it must be adjusted. To do
this, proceed as follows:
Loosen the clamping bolts.
Tighten the adjusting screws evenly.
Tighten the clamping bolts again.
Replacing the carbon brushes
Replacement of the carbon brushes may
only be carried out by BDS or by an au-
thorised specialist workshop. Unauthorised
repairs will invalidate the guarantee.
Customer service/service
Should you have any questions on custom-
er service/service, please contact BDS.We
will be happy to give you the address of
your nearest service partner.
Storage
Storage
If you do not intend to use the machine
for a longer period of time, clean it as
described in the section Cleaning. Store
the machine and all its accessories in the
transport case at a dry, clean and frost-free
location.
Cleaning/maintenance
15MABasic 200, 400, 450, 850
GB
Troubleshooting
Error Possible cause Remedy
The motor does not start after
pressing the ON/OFF switch
or stops during operation.
Plug not inserted into socket. Insert plug.
Circuit breaker switched o. Switch on circuit breaker.
The magnetic clamp is not
switched on.
Switch on the magnetic
clamp.
the circuit breaker in the
power distributor trips.
Too many appliances con-
nected to the same power
circuit.
Reduce the number of appli-
ances on the power circuit.
The machine is defective. Contact customer service.
The magnetic clamp does not
function.
Magnet not switched on. Switch on the magnet.
The surface is not magnetic. Use a suitable base.
The lubrication system does
not function.
No lubricant available. Top up the lubricant.
Lubricant tap closed. Open the lubricant tap.
Connecting nipple clogged. Clean the tank and nipple.
NOTE
►If you cannot resolve the problem with the steps described above, please contact
customer service.
Troubleshooting
16 MABasic 200, 400, 450, 850,
GB
Technical data
Model MABasic 200 MABasic 400 MABasic 450 MABasic 850
Dimensions
(L x W x H)
269 x 163 x
310/470
280 x 163 x
355/515
280 x 163 x
430/590
329 x 240 x
491/751 mm
Magnetic foot (L
x W) 168 x 84 168 x 84 168 x 84 220 x 110 mm
Approx. net weight. 12 12 13 24 kg
Operating voltage
(see type plate)
230 V / 50-60 Hz
or 110-125 / 50-60 Hz
Power consumption 900 1050 1150 1700 W
Noise emission 87 87 87 89 db(A)
Vibration 0.81 0.81 0.81 0.77 m/s²
Stroke 160 255 mm
Core drill max. Ø 32 (1 1
/
4") 35 (1 3
/
8") 40 (1 9
/
16 ") 75 (3“) mm
Cutting depth max. 30 / 55 30 / 55 /110 mm
Twist drill max. Ø 13 16 18 31.75 mm
Speed stage 1 n0= 600
n = 450
n0= 600
n = 430
n0= 400
n = 250
n0= 215
n = 110 rpm
Speed stage 2 - n0= 1050
n = 760
n0= 730
n = 450
n0= 330
n = 175 rpm
Speed stage 3 - - - n0= 460
n = 245 rpm
Speed stage 4 - - - n0= 680
n = 385 rpm
Core drill assembly Weldon
19 mm (3/4“)
Weldon
19 mm (3/4“)
MK2/19 mm in-
dustrial tool holder
(3/4“)
MK3/19 mm in-
dustrial tool holder
(3/4“)
MK3/32 mm (1 1/4“)
Connecting cable
length: 4 4 4 4 m
Protection class I I I I
Protection type IP20 IP20 IP20 IP20 IP20
Technical data
17MABasic 200, 400, 450, 850
GB
EC Declaration of Conformity
in accordance with Machine Directive 2006/42/EC, appendix II 1A
Name/address of the manufacturer: BDS Maschinen GmbH
Martinstraße 108
D-41063 Mönchengladbach
We hereby declare that the product:
Model: Magnetic core drilling machine
Model MABasic 200, 400, 450, 850
conforms to the following relevant regulations:
■EC Directive 2006/42/EC on machinery
The following harmonised standards were applied in whole or in part:
●DIN EN ISO 12100:2011-03
●DIN EN 61029-1/A11:2011-11
Authorised person for compiling the
technical documentation:
BDS Maschinen GmbH
Full technical documentation is available.
The operating instructions associated with the product is available.
It is required that the product is only operated as intended. Information on operating
as intended can be obtained from the technical documentation.
Mönchengladbach, 01st September,
2016
Wolfgang Schroeder, Technical Director
________________________________________
(Legally binding signature of the issuer)
EC Declaration of Conformity
18 MABasic 200, 400, 450, 850,
GB
23 22 21 20
25 24
BA
BDS Maschinen GmbH
Martinstraße 108
D-41063 Mönchengladbach
Fon: +49 (0) 2161 / 3546-0
Fax: +49 (0) 2161 / 3546-90
Internet: www.bds-maschinen.de
E-mail: [email protected]
BA_MABasic_A3 © 2016 BDS Maschinen GmbH
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