BE AC205X User manual

AIR COMPRESSOR
AC205X
USER MANUAL
BEPOWEREQUIPMENT
.COM

2 3
Introduction
4 Using the Operator’s Manual
4 Specifications
Product Identification
5 Record Identification Numbers
Safety
6 Receipt and Inspection
7 Safety Instructions
7 Hazard Symbols and Meanings
8 Air Tank Warning
8 Fire Warnings
8 Breathable Air Warning
9 Electric Shock Warning
9 Air Tools and Accessories Warning
10 General Safety Information
11 Spraying Precautions
11 Hose Precautions
Installation & Grounding
12 Installation and Location
12 Grounding Instructions
13 Extension Cords
Features
14 Air Compressor Features
Assembly
15 Assembly Instructions
Operation
16 Preparation for Starting
17 Operation and Adjustment
Maintenance
18 Maintenance
18 Daily
18 Weekly
19 Monthly
19 3 Months or 500 Operating Hours
19 12 Months or 1000 Operating Hours
Caution
19 Caution
Exploded View
20 Exploded View Diagram
21 Exploded View List
List of Goods
22 List of Goods
Troubleshooting
23 Troubleshooting Chart

4 5
Item Data
Model AC205X
Power 1.5Kw/2HP&1.8Kw/2.5HP
Voltage 100V/110V/120V
Frequency 60HZ
Rated Speed 3450r/min
Current 15A
Theoretic Discharge 7.3 CFM
Discharge 115PSI/0.8MPa
Restart Pressure 70 PSI/0.5MPa
Air Outlet Size 1/4”
Using the Operator’s manual
Thank you for purchasing a BE Air Compressor. Your machine is
designed for long life, dependability, and the top performance you
demand! Please take time now to read through this manual so you
better understand the machine’s operation, maintenance and safety
precautions.
Everyone who operates this machine must read and understand this
manual. The time you take now will prolong your machine’s life and
prepare you for its safe operation. Enjoy the exceptional performance of
your BE Air Compressor, the industry leader!
The manufacturer reserves the right to make improvements in design
and/or changes in specifications at any time without incurring any
obligation to install them on units previously sold.
Attention: Read through the complete manual
prior to the initial use of your compressor. Record Identification Numbers
COMPRESSOR
If you need to contact an Authorized Dealer or Customer Service line
(1-866-850-6662) for information on servicing, always provide the
product model and identification numbers.
You will need to locate the model and serial number for the machine and
record the information in the places provided below.
Date of Purchase:
Dealer Name:
Dealer Phone:
Product Identification Numbers
Model Number:
Serial Number:
SPECIFICATIONS

6 7
The safety alert symbol ( ) is used with a signal word (DANGER,
CAUTION, WARNING), a pictorial and/or a safety message to alert you
to hazards.
DANGER WILL cause DEATH, SEVERE INJURY or substantial
property damage.
WARNING CAN cause DEATH, SEVERE INJURY or substantial
property damage.
CAUTION WILL or CAN cause MINOR INJURY or property damage.
NOTICE indicates a situation that could result in equipment damage.
Follow safety messages to avoid or reduce the risk of injury or
death.
Save these Instructions
SAFETY RULES
This is the safety alert symbol. It is used to alert
you to potential personal injury hazards. Obey
all safety messages that follow this symbol to
avoid possible injury or death.
Receipt and Inspection
Before signing the delivery receipt, inspect for damage and missing parts.
If damage or missing parts are apparent, make the appropriate notation
on the delivery receipt, then sign the receipt. Immediately contact the
carrier for an inspection. All material must be held in the receiving
location for the carrier’s inspection. Delivery receipts that have been
signed without a notation of damage or missing parts are considered
to be delivered “clear.” Subsequent claims are then considered to
be concealed damage claims. Settle damage claims directly with the
transportation company.
If you discover damage after receiving the air compressor (concealed
damage), the carrier must be notified within 15 days of receipt and an
inspection must be requested by telephone with confirmation in writing.
On concealed damage claims, the burden of establishing that the
compressor was damaged in transit reverts back to the claimant.
Read the compressor nameplate to verify it is the model ordered, and
read the motor nameplate to verify it is compatible with your electrical
conditions. Make sure electrical enclosures and components are
appropriate.
WARNING: This product can expose you to
chemicals including lead, which is known to the
State of California to cause cancer and birth
defects or other reproductive harm. For more
information, go to www.P65Warnings.ca.gov.
Wash hands after handling.

8 9
WARNING
AIR TANK WARNING: Drain liquid from air tank daily,
or after each use, using the drain valve located on the
bottom of the lower air tank. Failure to properly drain
liquid from the tank will cause rust from moisture build-
up, which weakens the tank and could lead to a violent
tank explosion, Periodically inspect the tanks for unsafe
conditions such as corrosion.
Never attempt to repair or make modifications to the tank or its at-
tachments. Welding, drilling or any other modifications may weaken
the tank, which may result in damage from rupture or explosion. Never
remove or attempt to adjust the pressure switch, safety valve, or other
factory set operating pressures.
WARNING
FIRE WARNING: Avoid dangerous environments. Do
not use compressor near gasoline or other flammable
materials. Keep work area well lit. Normal sparking of
a motor or sparking from grinding metal could ignite
fumes. Do not spray flammable materials in the vicinity
of an open flame or other ignition source, including the
air compressor itself. Do not direct paint or other spray
material towards the compressor.
Read and follow all safely instructions for the material you are spray-
ing. Be sure to use an approved respirator designed for use with your
specific application.
WARNING
BREATHABLE AIR WARNING: This air compressor in
not designed, nor intended for the supply of breathable
quality air. Air produced by this unit may contain carbon
monoxide or other toxic vapors.
Do not inhale air from the compressor or from a breathing device
connected to it.
WARNING
ELECTRIC SHOCK WARNING: When using electric
powered tools, machines or equipment, basic safety
precautions should always be followed to minimize the
risk of electrical shock or personal injury to yourself and
others.
This air compressor is powered by electricity and should never be used
without properly grounded electrical connections. Do not use in wet or
damp locations or expose to rain.
WARNING
AIR TOOLS AND ACCESSORIES WARNING: Do
not exceed the pressure rating of any air tools, spray
guns, air accessories, or inflatables. Excess pressure
can cause them to explode, resulting in serious injury.
Follow the manufacturers recommended pressure set-
tings for all air tools and air accessories.
WARNING
Do not direct compressed air stream at people or pets.
The powerful compressed air stream can damage
exposed skin and easily propel loose dirt and other
small objects. Always wear eye protection that meets
ANSI Z28.1 specifications.
WARNING
Keep hands and fingers away from exposed metal parts
on a running air compressor. Air compressors gener-
ate significant heat during normal operation, which can
cause serious burns. The compressor will remain hot for
some time after operation and should not be touched or
moved until cool.

10 11
GENERAL SAFETY INFORMATION
Do not operate unit if damaged during shipping, handling or use. Damage
may result in bursting and cause injury or property damage.
Since the air compressor and other components (filters, lubricators,
hoses, etc.) used, make up a high pressure pumping system, the
following safety precautions must be observed at all times:
1. Read all manuals included with this product carefully. Be thoroughly
familiar with the controls and the proper use of the equipment.
2. Follow all local electrical and safety codes
3. Only persons well acquainted with these rules of safe operation
should be allowed to use the compressor.
4. Keep visitors away and NEVER allow children in the work area.
5. Wear safety glasses and use hearing protection when operating the
pump or unit.
6. Do not stand on or use the pump or unit as a handhold.
7. Before each use, inspect compressed air system and electrical
components for signs of damage, deterioration, weakness or leakage.
Repair or replace defective items before using.
8. Check all fasteners at frequent intervals for proper tightness.
WARNING
Compressor parts may be hot even if the unit is
stopped.
9. Keep fingers away from a running compressor; fast moving and hot
parts will cause injury and/or burns.
10. If the equipment should start to abnormally vibrate, STOP the engine/
motor and check immediately for the cause. Vibration is generally a
warning of trouble.
11. To reduce fire hazard, keep engine/motor exterior free of oil, solvent,
or excessive grease. Never remove or attempt to adjust safety valve.
Keep safety valve free from paint and other accumulations.
WARNING
Motors, electrical equipment and controls can cause
electrical arcs that will ignite a flammable gas or vapor.
Never operate or repair in or near a flammable gas or
vapor. Never store flammable liquids or gases in the
vicinity of the compressor.
WARNING
Do not spray flammable materials in vicinity of open
flame or near ignition sources including the compressor
unit.
12. Never attempt to repair or modify a tank! Welding, drilling or any
other modification will weaken the tank resulting in damage from
rupture or explosion. Always replace worn or damaged tanks. Drain
liquid from tank daily.
13. Tanks rust from moisture build-up, which weakens the tank. Make
sure to drain tank daily and inspect periodically for unsafe conditions
such as rust formation and corrosion.
14. Fast moving air will stir up dust and debris which may be harmful.
Release air slowly when draining moisture or depressurizing the
compressor system.
SPRAYING PRECAUTIONS
15. Do not smoke when spraying paint, insecticides, or other flammable
substances.
16. Use a face mask/respirator when spraying and spray in a well
ventilated area to prevent health and fire hazards.
17. Do not direct paint or other sprayed material at the compressor.
Locate compressor as far away from the spraying area as possible to
minimize overspray accumulation on the compressor.
18. When spraying or cleaning with solvents or toxic chemicals, follow
the instructions provided by the chemical manufacturer.
HOSE PRECAUTIONS
19. Inspect hose before use. Do not exceed working pressure marked
on hose. Do not twist, bend knot, or abrade hose. Do not wrap hose
around body.
20. Keep away from hot surfaces and chemicals.
WARNING
Arcing Parts. Keep the compressor/motor at least 6m
away from explosive vapour.

12 13
Installation and Grounding
NSTALLATION AND LOCATION
The compressor must be used on a stable level surface. The air compres-
sor must be used in a clean and well-ventilated area. The compressor
requires an unobstructed airflow and must be located a minimum of 18
inches from any walls or other obstructions.
GROUNDING INSTRUCTIONS
This product should be grounded. In the event of an electrical short cir-
cuit, grounding reduces the risk of electric shock by providing an escape
wire for the electric current. This product is equipped with a cord having
a grounding wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and grounded in accor-
dance with all local codes and ordinances.
This product is for use on a nominal 120-volt circuit and has a three-
prong grounding plug that looks like the plug illustrated in Figure 1. Make
sure that the product is connected to an outlet having the same
configuration as the plug. No adapter should be used with this product.
The use of a GFCI outlet is strongly recommended. The third prong is to
be used ground the tool and provide protection against electrical shock.
Never remove the third prong.
Check with a qualified electrician or serviceman if the grounding instruc-
tions are not completely understood, or if In doubt as to whether the
product is properly grounded. Do not modify the plug provided; if it will
not fit the outlet, have the proper outlet installed by a qualified electrician.
DANGER
ELECTRIC SHOCK: Improper installation of the ground-
ing plug can result in a risk of electric shock. If repair or
replacement of the cord is necessary, do not connect the
grounding wire to either flat blade terminal. The wire with
insulation having an outer surface that is green with or
without yellow stripes is the grounding wire.
Figure 1
EXTENSION CORDS
We do not recommend the use on an extension cord with this product as
this may result in the loss of power and overheating of the motor. An
additional air hose should be used instead of an extension cord. However,
if the use of an extension cord is unavoidable, use only UL listed wire
extension cords that have three-pronged grounding type plugs and three
prong receptacles that accept the tool’s plug. Improper use of extension
cords may cause inefficient operation of you tool, which can result an
overheating.
Be sure your extension cord is rated to allow sufficient flow to motor.
Refer to the guide for minimum gauge required for extension cords.
Use of an extension cord heavy enough to carry the current the tool will
draw is very important. Especially when the power source is of great
distance. An extension cord that is insufficient will cause a drop in line
voltage, resulting in power loss and causing the motor to overheat.
Guard against electrical shock. Avoid body contact with grounded ser-
vices such as pipes, radiators, ovens, stoves, and refrigerator enclosures.
If not properly grounded, this power tool can incur the potential hazard of
light trickle shock, particularly when used in damp locations. If an electri-
cal shock occurs, there is the potential of a secondary hazard such as
your hands contacting an operating air tool.
Extension Cord Length Wire Size (A.W.C.)
Up to 25 Feet 14
26 to 50 Feet 12
51 to 100 Feet 10
Grounding Pin Grounded Outlet

14 15
1. Pump Head
2. Air Filter
3. Fan Cover
4. Release Valve
5. Pressure Gauge
6. Regulator
7. Air Tank
8. Unloading Pipe
9. Discharge Valve
10. Feet
11. Sight Glass
2.
5.
6.
6.
9.
8.
4.
3.
7.
1.
10.
11.
Read this operator’s manual and safety rules
before operating your compressor. WARNING
The compressor is shipped without oil in the crankcase.
Add oil as indicated below.
Assembly
Read all safety instructions before using air compressor.
1. After opening the carton, please remove all parts and check
against photograph on carton. If any parts are missing, please call at
1-866-850-6662.
2. Place air compressor on a flat, level surface.
3. Pour supplied oil into crankcase until the oil level reaches the red dot in
the oil level sight glass. Be careful not to overfill.
4. Install oil fill plug, supplied for compressor operation, before starting
compressor.
5. Close tank drain valve on the bottom of the air tank by turning the valve
clockwise until fully closed.
6. Attach the air coupler to the compressor regulator valve. Use Teflon
thread-sealing tape on the threads to make sure you have an airtight
connection. Do not over tighten fittings.
7. Attach the supplied air filter to the air intake port on the pump head.
8. Attach air hose and any desired air accessories (which are not
included). Use Teflon thread-sealing tape on the threads to make sure
you have an airtight connection. Do not over tighten fittings.
Refill Oil
Immediately
Check Oil
Level Daily
Oil Level OK
NOTICE
Do not operate the compressor without lubricant or with low lubricant
level. We are not responsible for damage caused to the compressor
due to operation without proper lubrication.
feautres

16 17
PREPERATION FOR STARTING
1. Check all bolts and nuts. Make sure all parts loosened must be
tightened.
2. The place to set the compressor should be clean, dry and ventilated.
3. Keep the using voltage within ±4% of the rated.
4. Keep the oil level in the red circle of the oil leveler.
5. Recommend SAE30 over 10ºC, and use SAE10 below 10ºC of the
compressor oil.
6. Open the outlet valve, Roots pressure switch on the handle in position
on (Fig.2), let the compressor run 10 minutes with no load to ensure
lubricating the moving parts before regular service.
FIG. 2
KNOB
REGULATOR
AUTO
OFF
SWITCH HANDLE
FIG. 3
CAUTION
Do not attach air tools to open end of the hose until start-up is com-
pleted and the unit checks out OK.
OPERATION AND ADJUSTMENT
1. The compressor is controlled by pressure switch when normal
working. It can be stopped automatically as pressure increasing to the
max and restart as pressure decreasing to the min. The rated pressure
has been adjusted when produced. Don’t change it carelessly. As
soon as motor switched off the compressed air in the discharge pipe
should be released through the release valve under the switch. This is
the necessary condition for restart, or the motor will be damaged.
2. The output pressure of compressed air can be adjusted by regulating
valve. Pull up the knob of regulation valve and turn it clockwise or
counterclockwise to increase or decrease the pressure (Fig.3).
3. The the compressor in running need be stopped only set the knob of
pressure switch in positing off.
CAUTION
Unusual noise or vibration indicates a problem. Do not continue to
operate until you identify and correct the source of the problem.
10
operation
Breather Cap
Initial Start Up
1. Pump is shipped with oil. Remove the oil cap and check pump oil
level. Add SAE 30 non-detergent pump oil (Part #4043), if neces-
sary. Hand tighten breather cap.
2. Turn pressure relief knob to engine start position.
3. The engine is shipped without oil. Refer to the engine manual for oil
capacity and viscosity recommendations.
4. Refer to engine manual to start your engine.
5. Once the engine has started, move the pressure relief knob to the
engine run position.
Engine
Start Engine Run
CAUTION
Unusual noise or vibration indicates a problem. Do not continue to
operate until you identify and correct the source of the problem.
CAUTION
Do not attach air tools to open end of the hose until start-up is
completed and the unit checks out OK.
6. Run the unit for 30 minutes, with ball valve open, to break in pump
parts.
7. Close the ball valve to shut off airflow. The compressor is now ready
for use.
8. After 50 hours of operation change the compressor oil.
Operation

18 19
Maintenance
DAILY OR BEFORE EACH OPERATION
·· Check lubrication levels. Fill as needed.
·· Drain receiver tank condensation.
·· Check for unusual noise or vibration.
·· Ensure area around compressor is free from rags, tools, debris, and
flammable or explosive materials.
WEEKLY
·· Check safety/relief valves by pulling rings. Replace safety/relief valves
that do not operate freely.
·· Inspect air filter element. Clean if necessary.
1. Before maintenance operation, stop the
air compressor, cut off power supply and
discharge all air in the air tank.
2. Clean crank case and renew lubricating oil
after the first 10 working hours.
3. Check the oil level daily, and replenish if
necessary (Fig.3).
4. Clean crank case and renew the oil, clean air
filter every three months or 120 hours.
5. Open the drain cock under the tank to exhaust
the condensate daily.
6. Check the safety valve and pressure gauge
every 6 months and make sure they are in
correct condition.
7. Make sure there is no rust on the air tank and
the air tank is not damaged. FIG. 3
Caution
MONTHLY
·· Inspect for air leaks. Squirt soapy water around joints during
compressor operation and watch for bubbles. Tighten fittings if
necessary.
·· Clean exterior.
3 MONTHS OR 120 HOURS
·· Change petroleum lubricant in pump while crankcase is warm.
12 MONTHS OR 1000 HOURS
·· Replace air filter element.
1. Put the cover off first and put the
breath pipe on the oil-hole and set the
air filter before the compressor run
(Fig.4).
2. Never unscrew any connecting part
when the tank is in pressure condition.
3. Never disassemble any electrical part
before disconnecting the plug.
4. Never adjust the safety valve carelessly.
5. Never use the compressor in place
where voltage is too low or too high.
6. Never use electric wire more than
5m long with less than the section of
1.5mm2, 16A.
7. Never disconnect the plug to stop
compressor, set the switch knob in
position off instead.
8. If the release valve doesn’t work
as motor stopped, find the cause
immediately so as not to damage
motor.
9. Lubricating oil must be clean, oil level
should be kept in red circle of the oil
leveler.
10. Before restarting the motor by
pushing the reset button, check the air
compressor carefully, find the causes
of the trouble and solve them, check
the pressure in the air tank and make
sure it is under 0.8Mpa.
11. Disconnect the plug to cut off power
supply and open the outlet valve and
discharge all air in the air tank after use.
FIG. 4
OIL LENS
RESPIRATOR
AIR FILTER
NOTICE
All units contain maintenance parts (e.g. lubricating oil, filters,
separators), which are periodically replaced. These used parts may be,
or contain, substances that are regulated and must be disposed of in
accordance with local, state, and federal laws and regulations.
Take note of the position and locations of parts during disassembly to
make reassembly easier. The assembly sequences and parts illustrated
may differ for your particular unit.
WARNING
Disconnect electrical cord from outlet and release air pressure
from system before performing maintenance.