Sealey Sac3153b.v2 User manual

PREMIER INDUSTRIAL AIR COMPRESSOR

3HP BELT DRIVE WITH FRONT CONTROL

PANEL

MODEL NO: SAC3153B.V2, SAC3203B.V2

Thank you for purchasing a Sealey product. Manufactured to a high standard, this product will, if used according to these

instructions, and properly maintained, give you years of trouble free performance.

IMPORTANT: PLEASE READ THESE INSTRUCTIONS CAREFULLY. NOTE THE SAFE OPERATIONAL REQUIREMENTS, WARNINGS & CAUTIONS. USE

THE PRODUCT CORRECTLY AND WITH CARE FOR THE PURPOSE FOR WHICH IT IS INTENDED. FAILURE TO DO SO MAY CAUSE DAMAGEAND/OR

PERSONAL INJURY AND WILL INVALIDATE THE WARRANTY. KEEP THESE INSTRUCTIONS SAFE FOR FUTURE USE.

1. SAFETY

1.1. ELECTRICAL SAFETY

WARNING! It is the responsibility of the owner and the operator to read, understand and comply with the following:

You must check all electrical products, before use, to ensure that they are safe. You must inspect power cables, plugs, sockets

and any other connectors for wear or damage. You must ensure that the risk of electric shock is minimised by the installation of

appropriate safety devices. A Residual Current Circuit Breaker (RCCB) should be incorporated in the main distribution board. You

must also read and understand the following instructions concerning electrical safety.

9Ensure that cables are always protected against short circuit and overload.

9Regularly inspect power supply cables and plugs for wear or damage and check all connections

to ensure that none are loose.

9Ensure that the voltage marked on the appliance matches the power supply to be

 usedandthattheplugisttedwiththecorrectfuse-seefuseratingatright.

8DO NOT use worn or damaged cables, plugs or connectors. Have any faulty item repaired or

replaced immediately by a competent electrician.

9It is recommended that this device is wired directly to a fused isolator switch. If, however, a plug

 istted,thefollowingapplies:

9Fit a new plug according to the following instructions (UK only).

a) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

b) Connect the BROWN live wire to the live terminal ‘L’.

c) Connect the BLUE neutral wire to the neutral terminal ‘N’.

d) After wiring, check that there are no bare wires, that all wires have been correctly connected,

and that the cable restraint is tight.

1.1.1. Model No’s SAC3153B and SAC3203B are supplied with a flying lead without a plug. Jack Sealey Limited recommend a 16 amp

protected supply. When connecting to a 16 amp protected supply, contact a qualified electrician to ensure connection to a

suitably rated supply. Provided a good 230V supply is available and the lead length is not increased from that supplied, the

compressor may operate from a 13 amp supply. This very much depends upon the quality of your power supply.

1.1.2. Wiring a BS 1363/A UK 3 Pin Plug.

WARNING! If in doubt contact a qualified electrician.

A) Connect the GREEN/YELLOW earth wire to the earth terminal ‘E’.

B) Connect the BROWN live wire to the live terminal ‘L’.

C) Connect the BLUE neutral wire to the neutral terminal ‘N’.

D) Ensure that the cable outer sheath extends inside the cable restraint and that the restraint is tight.

 Sealeyrecommendthatrepairsarecarriedoutbyaqualiedelectrician.

1.2. GENERAL SAFETY

9Familiarise yourself with the application and limitations of the compressor.

9Ensure the compressor is in good order and condition before use. If in any doubt DO NOT use the unit and contact an electrician/

service agent.

WARNING! Compressor must only be serviced by an authorised agent.

8DO NOT tamper with, or attempt to adjust, pressure switch or safety valve.

9Before moving, or maintaining the compressor ensure it is unplugged from the mains supply and that the air tank pressure has

been vented.

Recommended fuse rating

13 Amp

Original Language Version

Refer to

instructions Electrical shock

hazard Wear eye

protection

Warning!

hot surface Wear ear

protection

Warning!

Automatic

startup

Wear protective

clothing DO NOT

open the air

cock before

an air hose is

attached

Belt guard

must be in

place

DO NOT

Connect face

mask directly

to compressor

Switcho󰀨

before servicing

or maintenance

Warning!

Under pressure

SAC3153B.V2, SAC3203B.V2 Issue:2 (2) 12/04/23

9Maintain the compressor in good condition and replace any damaged or worn parts. Use genuine parts only. Unauthorised parts may

be dangerous and will invalidate your warranty.

9Read the instructions relating to any accessory to be used with this compressor. Ensure the safe working pressure of any air

appliance used exceeds compressors output pressure. If using a spray gun, check that the area selected for spraying is provided with

an air change system/ventilation.

9Ensure the air supply valve is turned off before disconnecting the air supply hose.

9To move a transportable compressor use the handle only.

8DO NOT attempt to move the compressor by any other means.

9Use the compressor in a well ventilated area.

9Ensure the compressor is placed on a firm surface.

9Keep tools and other items away from the compressor when it is in use.

9Keep area clean and clear of unnecessary items.

9Ensure the air hose is not tangled, twisted or pinched.

9Keep children and unauthorised persons away from the working area.

8DO NOTdis-assemblecompressorforanyreason.Theunitmustbecheckedbyqualifiedpersonnelonly.

8DO NOT use the compressor outdoors, or in damp, or wet locations.

8DO NOT operate within the vicinity of flammable liquids, gases or solids.

8DO NOT touch the compressor cylinder, cylinder head or pipe from head to tank as these may be hot.

8DO NOT use this product to perform a task for which it has not been designed.

8DO NOT deface the certification plate attached to the compressor tank.

8DO NOT cover the compressor or restrict air flow around the unit whilst operating.

▲DANGER! DO NOT direct the output jet of air towards people or animals.

8DO NOT operate the compressor without an air filter.

8DO NOT allow anyone to operate the compressor unless they have received full instructions.

WARNING! The air tank is a pressure vessel and the following safety measures apply:

8DO NOT tamper with the safety valve.

8DO NOT modify or alter the tank in any way.

8DO NOT strap or weld anything to the tank.

8DO NOT subject the tank to impact, vibration or to heat.

8DO NOT allow contact with abrasives or corrosives.

9Drain condensation from tank daily and inspect inside walls for corrosion every three months and have a detailed tank inspection

carried out annually. The tank shell must not fall below the certified thickness at any point.

WARNING! If an electrical fuse blows, ensure it is replaced with an identical fuse type and rating.

9When not in use, store the compressor carefully in a safe, dry, childproof location.

9When the compressor is not in use it should be switched off, disconnected from the mains supply and the air drained from the tank.

1.3. INSPECTION OF PRESSURE TANK BOTH INTERNAL AND EXTERNAL

1.3.1. Under the Pressure systems Safety Regulations 2000 it is the responsibility of the owner of the compressor to initiate

 asystemofinspectionthatbothdenesthefrequencyoftheinspectionandappointsapersonwhohasspecicresponsibilityfor

carrying out the inspection.

2. INTRODUCTION

Twincapacitorsandacentrifugalswitchaidtrouble-freestart-up.Pumpfeaturesheavy-dutyfullcastcylinders,cappedbyalloyheadsfor

improvedheatdissipationandlong-life.Featuresaneasy-to-usebespokecontrolpanelwithtwooutlets,oneregulatedandonedirect.

Heavy-dutydriveguardsprotectbeltandywheelthatisdesignedtoforceairoverthepumptoaidcooling.Heavy-dutymetalwheelstted

with needle roller bearings and puncture proof tyres. Supplied with hose reel to keep your workspace tidy. Includes a drain valve for easy

releaseofcondensedwaterbuild-upinthetank.

3. SPECIFICATION

Model No: ............................................................................SAC3153B.V2 ....................................................... SAC3203B.V2

Air Displacement cfm(L/min):.......................................................13.4(380) ...............................................................13.4(380)

Maximum Free Air Delivery cfm(L/min): .......................................10.9(310) ...............................................................10.9(310)

Maximum Pressure:..............................................................145psi(10bar) ........................................................ 145psi(10bar)

Minimum Rated Supply:........................................................................16A........................................................................16A

Motor Output:........................................................................................3hp ........................................................................ 3hp

Outlet:......................................................Hi-FlowQuickReleaseCoupling ...........................Hi-FlowQuickReleaseCoupling

Phase:...................................................................................................1ph ........................................................................ 1ph

Receiver Capacity:..............................................................................150L.......................................................................200L

Size (W x D x H): .......................................................1210 x 600 x 970mm ...........................................1410 x 600 x 1020mm

Speed: ..........................................................................................1243rpm ................................................................1243rpm

Supply:........................................................................................ 230V/16A...............................................................230V/16A

4. ASSEMBLY

Unpack the product and check contents. Should there be any damaged or missing parts contact your supplier immediately.

Refer to attached parts list.

Save the packing material for future transportation of the compressor. We recommend that you store the packing in a safe location,

at least for the period of the guarantee. Then, if necessary, it will be easier to send the compressor

to the service centre.

4.1. WHEEL ATTACHMENT

4.1.1. Assemble the wheels and swivel castor using the nuts, bolts and washers supplied (fig 1).

4.2. ATTACH THE FILTERS

4.2.1. Screw the filter unit into the port openings in each head as shown in (fig 3).

4.2.2. Place a filter cover over each threaded rod protruding from the back half of the filter

and secure each with a wing nut (fig 4).

Original Language Version

g.1

SAC3153B.V2, SAC3203B.V2 Issue:2 (2) 12/04/23

5. OPERATION

WARNING! Ensure that you have read, and fully understood and apply Section 1 Safety Instructions.

5.1. IMPORTANT. The use of extension leads to connect this compressor to the mains is not recommended as the resulting voltage

drop reduces motor, and therefore pump performance and could damage your compressor.

5.2. Confirm that the mains voltage corresponds with the voltage shown on the compressor data plate.

5.3. The compressor should be operated on a horizontal flat surface, or one that does not exceed 5° either transversely (tyres fully inflated

to 1.5bar) or longitudinally with chocks (fig 2), and should be in a position that allows good air circulation around the unit, 1000mm

nominal gap.

5.4. Before using the compressor check the oil level by referring to the oil sight glass (fig 3). On a horizontal surface, if the oil level is not

up to the red centre mark it should be further topped up with recommended oil, see section 6.7.

5.5. To top up undo filler cap (fig 3), top up oil level to required level, then replace filler cap.

5.6. Take care when selecting tools for use with the compressor. Air tool manufacturers normally express the volume of air to operate

a tool in cubic feet per minute (cfm). This refers to free air delivered by the compressor (‘air out’) which varies according to the

pressure setting. DO NOT confuse this with the compressor displacement which is the air taken in by the compressor (‘air in’).

‘Air out’ is always less than ‘air in’ due to losses within the compressor.

5.7. STARTING THE COMPRESSOR.

5.7.1. Yourcompressoristtedwithapush/pulltypeON/OFFbuttontoturnthecompressor“ON”pulltheON/OFFbuttonupwards.

 Toturnthecompressor“OFF”pushtheON/OFFbuttondownwards(g3).

5.7.2. CheckthattheON/OFFbuttonisinthe“OFF”positionandtheregulatordial(fig 5) is closed (Zero ‘0’ bar).

5.7.3. Plug mains lead into mains supply and start the compressor pulling the ON/OFF button (fig 3) upwards.

5.7.4. Leave the compressor running with no air line or tools connected, and regulated pressure gauge (fig 5) set to maximum pressure

(fully clockwise). Make sure that the pressure in the tank rises and that the compressor stops automatically when the maximum is

reached. This value is written on the specification plate and shown on the direct pressure gauge (fig 5). This may take in excess of 5

minutes. The compressor will now operate automatically.

The pressure switch (fig 6) stops the motor when the maximum tank pressure is reached and restarts it when pressure falls below the

minimum threshold approximately 2bar (29psi) less than the maximum pressure.

5.7.5. Stop the compressor by pushing the ON/OFF button (g3)downwards. The compressed air inside the compressor head will flow out

via the air line tube situated beneath the switch housing. Restart is made easier and prevents the motor from being damaged.

DO NOT, other than in an emergency, stop the compressor by switching off the mains power, or by pulling the plug out, as the

pressure relief will not then occur and motor damage may result upon restart.

When the compressor runs correctly and is stopped correctly there will be:

A: A whistle of compressed air when the motor stops,

B:Aprotractedwhistle(about20-25seconds)whenthecompressorstartswithnopressureinthetank.

5.7.6. The output pressure is regulated by the pressure regulator (fig 5). Turn the pressure regulator dial clockwise to increase pressure and

 counter-clockwisetoreduceit.

To determine the correct working pressure for any piece of equipment check the corresponding manual.

When the compressor is not being used set the regulated pressure to zero so as to avoid damaging the pressure reducer.

Original Language Version

g.3

g.5

g.4

g.6

g.2

SAC3153B.V2, SAC3203B.V2 Issue:2 (2) 12/04/23

NOTE:

A: If the motor does not cut in and out, but runs continuously when using an air appliance, the capacity of the compressor may

be too small for the equipment or tool.

B: The direct pressure gauge (fig 5) indicates the pressure inside the main tank. The regulated pressure gauge (fig 5) indicates the

pressure supplied to the air equipment.

 Shouldthepressureinthemaintankexceedthepre-setmaximum,thesafetyvalve(fig3)willactivate.

WARNING! For this reason DO NOT tamper with, or adjust, the pressure switch (fig 6) or safety valve (fig 3).

5.7.7. The compressor is fitted with a trip reset button, located on the side of the connection box on top of the motor (fig 3). Should the trip

reset button activate, leave for 1 minute before pressing the button to reset.

For possible causes of trip activation see section 6 Troubleshooting.

6. MAINTENANCE

In order to keep the compressor in good working condition, periodic maintenance is essential.

WARNING!Beforeperforminganymaintenanceoperation,switcho󰀨thecompressor,disconnectfromelectricitysupplyand 

release all air from the tank.

IMPORTANT! Failure to carry out maintenance tasks may invalidate the warranty on your compressor.

6.1. OPERATIONS TO BE CARRIED OUT AFTER THE FIRST 5 WORKING HOURS:

A: Check that all bolts/nuts are tight, particularly those retaining the crank case and cylinder head.

6.2. OPERATIONS TO BE CARRIED OUT AFTER THE FIRST 50 WORKING HOURS:

B: Replace the lubricating oil.

6.3. OPERATIONS TO BE CARRIED OUT DAILY:

A:Draincondensationbyopeningthevalvelocatedunderthetank(g7).Placeacontainerunderthevalveandslowlyopenthe

valve by turning counter clockwise.

6.4. OPERATIONS TO BE CARRIED OUT EVERY 100 HOURS

NOTE: Or more frequently, if the compressor operates in a very dusty atmosphere.

A: Check oil level and, if necessary, top up.

B:Removethelterelements(g4)andcleanwithcompressedair(weareyeprotection).DO NOT operate the compressor

 withouttheltersasforeignbodiesordustcouldseriouslydamagethepump.

C: Check for oil leaks.

6.5. OPERATIONS TO BE CARRIED OUT EVERY 200 HOURS:

A:Replacethelubricatingoil.Foroilspecicationssee6.7.

 Removethellercap(g3)thenunscrewthedrainplug(g3)anddraintheoilintoasuitablewasteoilcontainer.

Drain when the compressor is hot so that oil drains rapidly and completely. Incline compressor to ensure complete drainage.

 Replacedrainplugandrellthroughtheoillleraperture.DO NOToverll.Replacellercap.

B:Checktheautomaticcut-outatmaximumpressureandtheautomaticcut-inat2barbelow.

WARNING!Nevermixdi󰀨erentoilsandDO NOTusenon-detergent/lowqualityoilsasthecompressormaybedamaged.

WARNING! Dispose of waste oil only in accordance with local authority requirements.

6.6. OPERATIONS TO BE CARRIED OUT EVERY 500 HOURS:

A:Replaceairlter(gs1&4).

B:Checkalltubettingsandelectricalconnections.

6.7. OIL

Recommended oil for compressors, suitable for room temperatures ranging from +5°C to +25°C.

SEALEY CPO or equivalent SAE 40 compressor oil. Room temperature below +5°C: SAE 20 compressor oil.

IMPORTANT WARNING-Aircontaminantstakenintothecompressorwilla󰀨ectoptimumperformance.Example:Bodyllerdust

 orpaintoverspraywillclogthepumpintakelterandmaycauseinternaldamagetopump/motorcomponents.

WARNING! Any parts damaged by any type of contamination will not be covered by warranty.

6.8. Inspection of pressure tank both inside and out.

Under the PRESSURE SYSTEMS SAFETY REGULATIONS 2000 it is the responsibility of the owner of the compressor to initiate a

system of inspection that both defines the frequency of the inspection and appoints a person who has specific responsibility for

carrying out the inspection.

Original Language Version

g.7 g.8

SAC3153B.V2, SAC3203B.V2 Issue:2 (2) 12/04/23

7. TROUBLESHOOTING

Original Language Version

Sealey Group, Kempson Way, Suffolk Business Park, Bury St Edmunds, Suffolk. IP32 7AR

01284 757500 sales@sealey.co.uk www.sealey.co.uk

ENVIRONMENT PROTECTION

Recycle unwanted materials instead of disposing of them as waste. All tools, accessories and packaging should be sorted, taken to

a recycling centre and disposed of in a manner which is compatible with the environment. When the product becomes completely

unserviceable and requires disposal, drain any fluids (if applicable) into approved containers and dispose of the product and fluids

according to local regulations.

WEEE REGULATIONS

Dispose of this product at the end of its working life in compliance with the EU Directive on Waste Electrical and Electronic Equipment

(WEEE). When the product is no longer required, it must be disposed of in an environmentally protective way. Contact your local solid

waste authority for recycling information.

FAULT POSSIBLE CAUSE REMEDY

1A) Pressure drop in the tank Air leaks at connections Run compressor to maximum pressure, switch off.

Brush soap solution over connections and look for

bubbles. Tighten connections showing leaks.

If problem persists contact Authorised Service Agent

1B) Pressure drop in the tank Air leaks from safety valve It should be replaced, unless leaking at a joint

which can be sealed.

1C) Pressure drop in the tank Air leaks from cylinder head gasket Check tightness of head bolts. If leak continues

contact authorised Service Agent

2) Pressure switch valve leaks when

compressor is idle Non-returnvalvesealdefective Empty the air tank. Remove the check valve cap,

spring and seal. Clean the seal and its seat, or if

necessary replace the seal (fig 8)

3) Air leaks from tank body or tank welds Internal corrosion caused by infrequent tank

draining or non permitted modifications to tank Tank could rupture or explode. Cannot be repaired

DISCONTINUE USE IMMEDIATELY

4A) Motor stops and will not restart Thermal cut out has operated Allow unit to cool for 30 minutes before restarting

4B) Motor stops and will not restart Supply fuse has tripped Press trip reset button (fig 3 ) and restart unit. If

repeated tripping occurs replace the check valve or

contact authorised Service Agent

5) Compressor stops and does not restart Motor failure Contact Authorised Service Agent

6A) Compressor does not stop at

maximum pressure Pressure switch fault Contact Authorised Service Agent

6B) Compressor does not stop at

maximum pressure Filter clogged

Head gasket or valve fault Replace filter element.

Contact Authorised Service Agent

7) Compressor noisy with metallic knock Bearing or piston damage Contact Authorised Service Agent

8) Excessive moisture in discharged air High humidity environment Drain tank after each use

Note: It is our policy to continually improve products and as such we reserve the right to alter data, specifications and component parts without prior