BEA LZR-I100 User manual

1
LZR®-I100/ -I110
EN
I100: max. detection range of 9.9 m x 9.9 m
I110: max. detection range of 5.0 m x 5.0 m
LASER SCANNERS FOR INDUSTRIAL DOORS
User’s Guide for product version 0400 and more

2
Avoid extreme
vibrations.
Do not cover
the front screens. Avoid moving objects
and light sources in
the detection field.
Avoid condensation.
Avoid the presence
of smoke and fog in
the detection field.
Avoid exposure to
sudden and extreme
temperature changes.
Keep the sensor
permanently powered
in environments where
the temperature can
descend below 0°C.
Wipe the front
screens regularly
with a clean and
damp cloth.
Do not use aggressive
products to clean
the front screens.
Avoid direct exposure
to high pressure
cleaning.
SAFETY
INSTALLATION AND MAINTENANCE
Do not look into the laser
emitter or the visible red
laser beams.
The warranty is void if
unauthorized repairs are
made or attempted by
unauthorized personnel.
Only trained and qualified
personnel may install and
adjust the sensor.
The manufacturer of the door system is responsible for carrying out a risk assessment and installing the sensor and the
door system in compliance with applicable national and international regulations and standards on door safety and if
applicable, the machinery directive 2006/42/EC. Other use of the device is outside the permitted purpose and can not be
guaranteed by the manufacturer. The manufacturer cannot be held responsible for incorrect installations or inappropriate
adjustments of the sensor.
Test the good functioning
of the installation before
leaving the premises.
The device contains IR and visible laser diodes.
IR laser: wavelength 905nm; max. output pulse power 75W
(Class 1 according to IEC 60825-1)
Visible laser: wavelength 650nm; max. output CW power 3mW
(Class 3R according to IEC 60825-1)
The visible laser beams are inactive during normal functioning.
The installer can activate the visible lasers if needed.
CAUTION!
Use of controls, adjustments or performance of procedures other than those specified herein
may result in hazardous radiation exposure.

3
CAT 2
CAT 2
1
2
3
4
5
6
8
10
9
7
1 2 3 4
EN ISO 13849-1:2008
Pl «d» / CAT2
DESCRIPTION
SYMBOLS
LED-SIGNAL
DETECTION LEDs
no detection
ERROR LED POWER LED
detection
no error
error
no power
power
Caution!
Laser radiation
LED flashes quickly
LED flashes
LED is off
1. laser sweep emission
2. laser sweep reception
3. LED-signal (4)
4. screw for position lock (2)
5. connector
6. protection cover
7. visible laser beam (3)
8. notch for tilt angle adjustment (2)
9. adjustable bracket
10. cable conduit (4)
1. Detection LED: relay 1 - optional field
2. Detection LED: relay 2 - safety field
3. Error LED
4. Power LED
Remote control
sequence Possible
remote control
adjustments
Factory
values
According
to
Not
according
to
LED flashes slowly

4
123
456
78
1
Use the adhesive mounting
template to position the sensor
correctly. The grey area indicates
the detection range.
Drill 4 holes as indicated on the
mounting template. Make a hole
for the cable if possible.
Pass the cable +/- 10 cm though
the cable opening. If drilling an
opening is not possible, use the
cable conduits on the back side of
the bracket.
Position the bracket and fasten
the 4 screws firmly in order to
avoid vibrations.
Close the protection cover and
fasten it firmly.
Turn the sensor until the two
triangles are face to face.
Position the housing on the
bracket.
MOUNTING
Open the protection cover, plug
the connector and position the
cable in the slit.

5
2
3
123
CAT 2
Adjust the lateral position of
the detection field.
Adjust the tilt angle of the
detection field with the hex
key.
Lock the position of the
mounting bracket to avoid
malfunctioning in case of
extreme vibrations.
Unlock the sensor and activate the visible laser beams.
The visible laser beams indicate approximately the postion of the first curtain
and limit the angle of the detection field.
The visible laser beams stay activated for 15 minutes or can be turned off the
same way they were activated.
Door control without test:
connect red and blue wires to power supply (no polarity)
WIRING
POSITIONING
POWER SUPPLY +
POWER SUPPLY -
RELAY 1 - OPTIONAL FIELD
RELAY 2 - SAFETY FIELD
TEST +
TEST -
NOT USED
GREEN
BROWN
WHITE
YELLOW
PINK
VIOLET
RED
BLUE
WHITE/RED
WHITE/BLUE
CAUTION!
The distance between the inner curtains of the 2 sensors
must be max. 20 cm.

6
4
5
LZR®-I100 LZR®-I110
--
--
MIN MAX MIN MAX
6
CAT 2
CAT 2
3 s max. 30 s
Wait for the sensor to learn its environment
or lock it by remote control.
left right left right
WITH BACKGROUND WITHOUT BACKGROUND
centre
MOUNTING SIDE
FIELD DIMENSIONS
Launch a teach-in after changing the sensor position or when new objects are added to or changed in the detection
zone.
WIDTH
HEIGHT
IMPORTANT: Test the good functioning of the installation before leaving the premises.
0.5 m 9.9 m 0.5 m 5.0 m
5.0 m
0.5 m 9.9 m 0.5 m 5.0 m
5.0 m
no field no field
The detection field should be free of snow buildups, heavy rain, snowfall, fog or other moving objects.
Stay outside of the detection field to avoid disturbances.
Select the corresponding mounting side.
The sensor learns its environment and automatically determines the detection field(s).
Both RED LEDs flash slowly and the 3 visible laser beams automatically light up during 30 seconds.
EXAMPLE for a field width of 6.2 m
The sensor memorizes the
floor as reference point
and signals a fault when its
orientation is changed.
No reference point, no signal.
During teach-in, the sensor learns its surroundings and adapts the detection field
shape to these. Objects in the detection field will be cut out.
TEACH-IN

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510 15 20 cm
R1
R2
R1
R2
cm
10 15 20 25 5
A
B
C
D
CAT 2
CAT 2
R1 R2
A - NO
P - NC
A - NOP - NC P - NC
A - NO
P - NCA - NO
CAT 2
CAT 2
CAT 2 CAT 2
CAT 2 CAT 2
LZR®-I100 LZR®- I110
REMOTE CONTROL ADJUSTMENTS (OPTIONAL)
FACTORY VALUES
IMMUNITY FILTER
MIN. OBJECT SIZE
OUTPUT CONFIGURATION
OUTPUT REDIRECTION
(approximate values)
A = active
P = passive
UNCOVERED ZONE
Increase in case of snow, dead leaves, etc.
opening
safety safety
opening
or safety
NUMBER OF
ACTIVE CURTAINS
(safety field only)
indoor outdoor
low
outdoor
med
outdoor
high
off
The distances between the curtains depend on the mounting height and side. When mounted on the left, the distance
between the first and the last curtain is approximately 10 cm for every meter (mounting height).
Example: at 5 m the distance is 50 cm.
ACTIVE CURTAIN
Increased immunity relative to field size
indoor outdoor
low
outdoor
med
outdoor
high

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LZR®-I100 LZR®-I110
--
--
3
1
2
1
2
3
3
VIRTUAL PUSH BUTTON
SAFETY-DURING-OPENING
Install 1 or 2 virtual push buttons as activation zone(s) to open the door manually.
Configure a second detection field to secure the door during opening.
Make sure the white and yellow wires are connected to the corresponding inputs before you choose one of the
following two configurations.
Apply the vitual push button sticker(s)
within the opening field.
After setting the mounting side, the safety and the
optional field will have the same dimensions.
Adjust the size of the field by remote control.
Launch a teach-in to configure the detection
zone(s). Launch a new teach-in each time the sensor
position is changed or new objects are added to or
changed in the detection zone.
ATTENTION! This teach-in is different from the
safety field teach-in.
When the red LED flashes very slowly after 3
seconds, hold your hand in front of the sticker to
learn the detection zone. The green LED flashes 3x
to confirm the selection.
When the red LED flashes again, learn a second
(max. 2) detection zone or wait until the LED
switches to green.
OPTIONAL FIELD CONFIGURATIONS
WIDTH
0.5 m 9.9 m 0.5 m 5.0 m
HEIGHT
0.5 m 9.9 m 0.5 m 5.0 m no field no field
same as
safety
same as
safety
3 s
OR
Change the output redirection if needed.
Change the output redirection if needed.

9
x
421
3
x
HOW TO USE THE REMOTE CONTROL
30 minutes after last use, the sensor locks the access to the remote control session.
Cut and restore power supply. The remote control session is accessible again during 30 minutes.
ADJUSTING ONE OR MORE PARAMETERS
CHECKING A VALUE
RESTORING TO FACTORY VALUES
SAVING AN ACCESS CODE
DELETING AN ACCESS CODE
The access code is recommended for sensors installed close to each other.
After unlocking, the red
LED flashes and the sensor
can be adjusted by remote
control.
If the red LED flashes quickly after unlocking, you
need to enter an access code from 1 to 4 digits.
X = NUMBER OF FLASHES = VALUE OF THE PARAMETER
= field width: 4.2 m
= field width is defined by teach-in
To end an adjustment session,
always lock the sensor.
Enter the existing code

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1
1
1
1
1
2
3
1
2
3
1
1
1
1
1
1
1
1
1
1
2
1
TROUBLESHOOTING
No blue LED
Only the blue LED
is on.
The detection LED
remains green.
The orange LED is
flashing and the
detection LEDs are
red.
The detection LED
remains red.
The orange LED
is on.
The sensor does
not respond to the
remote control.
The sensor does not
unlock.
There is no power.
The test input is not
connected.
The detection field is too
small or deactivated.
Someone or something is
in the detection field.
The field is touching the
floor, the wall or the door,
which leads to detection.
No background (reference
point) is found.
The sensor is masked.
The power supply voltage
is exceeding the acceptable
limits.
The sensor exceeds its
temperature limits.
Internal error
30 minutes after last use
of the remote control, the
sensor locks the access to
the remote control session.
The batteries in the remote
control are not installed
properly or dead.
The remote control is badly
pointed.
A reflective object is in close
proximity to the sensor.
You have to enter an access
code or the wrong code was
entered.
The object size is too small.
The polarity of the power
supply is inverted.
Check cable and connexion.
Check wiring.
The RED and BLUE cable have to be connected
to the test input or the power supply.
Check the size of the fields.
Launch a teach-in.
Step out of the field and/or remove the any
object(s) from the field.
Activate the 3 red beams and check if the
position of the sensor is correct.
If not, adjust the hex screws.
Verify the field size.
Launch a teach-in.
Check the position of the sensor.
Check the mounting side setting.
If there is no background, set the mounting side
to value 3 to 5.
Launch a new teach-in.
Verify and clean the front screens
with a damp cloth.
Check the power supply voltage.
Verify the outside temperature where the sensor
is installed. Eventually protect the sensor from
sunlight using a cover.
Wait a few seconds.
If the LED remains ON, reset the power supply.
If the LED turns on again, replace the sensor.
Cut and restore power supply.
The remote control session is accessible again
during 30 minutes.
Verify or replace the batteries.
Point the remote control towards the sensor,
but with a slight angle. The RC should not be
pointed in a right angle in front of the sensor.
Avoid highly reflective material in proximity to
the sensor.
Cut and restore power supply.
No code is required to unlock during the first
minute after powering.
Check the polarity of the power supply.
Decrease the min. object size.

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TECHNICAL SPECIFICATIONS
Specifications are subject to changes without prior notice.
All values measured in specific conditions.
Technology:
Detection mode:
Max. detection range:
Remission factor:
Angular resolution:
Min. detected object size (typ.):
(in proportion to object distance)
Testbody:
Emission characteristics:
IR laser:
Red visible laser:
Supply voltage:
Power consumption:
Peak current at power-on:
Cable length:
Response time:
Output:
Max. switching voltage:
Max. switching current:
Switching time:
Output resistance:
Voltage drop on output:
Leakage current:
Input:
Max. contact voltage:
Voltage threshold:
Response time monitoring input:
LED-signal:
Dimensions:
Material:
Colour:
Mounting angles on bracket:
Rotation angles on bracket:
Tilt angles on bracket:
Protection degree:
Temperature range:
Humidity:
Vibrations:
Pollution on front screens:
Expected lifetime:
Norm conformity:
laser scanner, time-of-flight measurement
motion and presence (EN 12453 Typ. E)
LZR®-I100: 9.9 m x 9.9 m; LZR®-I110: 5.0 m x 5.0 m
> 2 %
0,3516 °
LZR®-I100: 2,1 cm @ 3 m ; 3,5 cm @ 5 m ; 7 cm @ 10 m
LZR®-I110: 2,1 cm @ 3 m ; 3,5 cm @ 5 m
700 mm x 300 mm x 200 mm (testbody A according to EN 12445)
wavelength 905 nm; max. output pulse power 75 W (CLASS 1)
wavelength 650 nm; max. output CW power 3 mW (CLASS 3R)
10-35 V DC @ sensor side
< 5 W
1.8 A (max. 80 ms @ 35 V)
10 m
typ. 20 ms; max. 80 ms
2 electronic relays (galvanic isolated - polarity free)
35 V DC / 24 V AC
80 mA (resistive)
tON=5 ms; tOFF=5 ms
typ 30 Ω
< 0.7 V @ 20 mA
< 10 µA
2 optocouplers (galvanic isolated - polarity free)
30 V DC (over-voltage protected)
Log. H: >8 V DC; Log. L: <3 V DC
< 5 ms
1 blue LED: power-on status
1 orange LED: error status
2 bi-coloured LEDs: detection/output status (green: no detection; red: detection)
125 mm (D) x 93 mm (W) x 70 mm (H) (mounting bracket + 14 mm)
PC/ASA
black or white
-45 °, 0 °, 45 °
-5 ° to +5 ° (lockable)
-3 ° to +3 °
IP65
-30 °C to +60 °C if powered; -10 °C to +60 °C unpowered
0-95 % non-condensing
< 2 G
max. 30 %; homogenous
8 years
2006/95/EC: LVD; 2002/95/EC: RoHS; 2004/108/EC: EMC; 2006/42/EC: MD;
EN 12453:2000 chapter 5.1.1.6, chapter 5.5.1 Safety device E;
EN 12978:2009; EN ISO 13849-1:2008 Pl “d”/ CAT2;
EN 60529:2001; IEC 60825-1:2007; EN 60950-1:2005;
EN 61000-6-2:2005; EN 61000-6-3:2006;
IEC 61496-1:2009; EN 61496-3:2008 ESPE Type 2;
EN 62061:2005 SIL 2; DIN 18650-1:2010 Chapter 5.7.4

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BEA SA | LIEGE SCIENCE PARK | ALLÉE DES NOISETIERS 5 - 4031 ANGLEUR [BELGIUM] | T [phone] | F [phone] | [email protected] | WWW.BEA.BE
©BEA | Original instructions | 42.7464 / V2 - 12.11
BEA hereby declares that the LZR®-I100/-I110 is in conformity with the basic requirements and the other relevant
provisions of the directives 2006/95/EC, 2002/95/EC, 2004/108/EC and 2006/42/EC.
Notified Body for EC inspection: 0044 - TÜV NORD CERT GmbH, Langemarckstr. 20, 45141 D-Essen
EC type examination n°: 44 205 09 555755-003
Angleur, October 2011 Jean-Pierre Valkenberg, Authorized representative
The complete declaration of conformity is available on our website: www.bea-industrial.be
For EC countries: according to the directive 2002/96/EC for Waste Electrical and Electronic Equipment (WEEE)
PLEASE KEEP FOR FURTHER USE DESIGNED FOR COLOUR PRINTING