BEAMEX PGV User manual

© Copyright 1998, 2004, 2007, 2008
OY BEAMEX AB
Ristisuonraitti 10
FIN-68600 PIETARSAARI
FINLAND
Phone +358 - 10 - 5505000
Fax +358 - 10 - 5505404
E-mail [email protected]
servi[email protected]
Internet http://www.beamex.com
Beamex, Inc.
2270 Northwest Parkway, Suite 165
Marietta, GA 30067
U.S.A.
Phone: [phone],
[phone]
Fax: [phone]
E-mail: [email protected]
Beamex Limited
Newtown Grange Farm Business Park
Desford Road
NEWTOWN UNTHANK
Leicestershire LE9 9FL
United Kingdom
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Representative:
INSTRUCTION MANUAL
VACUUM CALIBRATION PUMP
MODEL PGV
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
A T I O N P U M P
/ 1 0 0 0 0 p s i
S S U R E 7 0 0 b a r
s s re s e r v o i r
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
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H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir

WARNINGS
Read the instruction manual carefully prior to setting up and using the
vacuum calibration pump.
Only personnel with good experience and knowledge of pressure me-
dia are allowed to work with the vacuum calibration pump. Incorrect
use may result in damage to the pump, the instrument connected to
the pump and/or personal injury.
Ensure that all connections are made correctly and that the hose and
the connectors are intact. Do not use faulty hoses or connectors.
Do not connect the pump to a pressure source.
Use only the measuring hose provided by Beamex.
Use only the connectors provided with the pump. Impurities from
wrong materials may plug the pump.
Note.
Decreasing the pressure lowers the temperature of the air in the
measurement system. The faster you pump the more significant the
decrease in temperature. When you stop pumping, the air in the
measurement system slowly warms up again. This results in unwanted
pressure change.
We recommend that the pumping is done with moderate speed to allow the
temperature changes time to stabilize. When required pressure is reached,
wait a while to see if there are any alterations in pressure due to
temperature changes. Wait time depends on the temperature increase and
the measurement system. Then adjust the pressure to required level.
8801700/UEPGV/000528
4.1.3 Release Valve Seal
Remove the release valve shaft from the PGV body by rotating the release
valve counterclockwise.
Fit new piston seal (o-ring). Reassemble.
Release valve seal Main piston seal
Fine control seal
NOTE! Using PGVwith seals not supplied by Beamex is at your own
risk. The warranty is no longer valid when using other seals
than the ones supplied by Beamex.
Opening the check valve assembly voids the warranty.
g

4 TROUBLESHOOTING/MAINTENANCE
If the pump assembly fails to indicate vacuum after considerable pumping
action of the handle, the following items should be examined:
•Check to assure that the connections between the pump, the hose end
and the attached instrument(s) are tight and repeat items 3 and 4 in
chapter 3. Operation. Check to assure that all the unused connectors in
the measuring system are properly plugged.
If a vacuum still cannot be obtained, it’s possible that one or more of the
seals in the vacuum calibration pump is leaking and needs to be replaced.
4.1 Seal Replacement
Depending on the frequency of use, the Main Piston Seal (and others) will
eventually need replacing. Although the replacement seals are an optional
accessory, the same instructions for fitting the seals are included in this
manual as in the replacement package.
Do not scratch the cylinder surfaces when opening PGV.
4.1.1 Main Piston Seal
Unscrew the conical end of PGV. If necessary, use the opening tool
provided.
Pull out the main piston and remove the old piston seal. Fit the new piston
seal. Reassemble.
4.1.2 Fine Control Seal
Unscrew the flat end of PGV by hand. No tools are required.
Pull out the fine control piston and remove the old piston seal. Be careful
not to loose the piston, because it is not fixed to the piston rod. Fit new
piston seal (o-ring).
Lightly grease the piston seal using silicone grease. Reassemble.
CONTENTS
1 SPECIFICATIONS.............................................................................1
2 DESCRIPTION...................................................................................2
2.1 Standard Accessories ..................................................................2
2.2 Optional Accessories ...................................................................2
3 OPERATION......................................................................................3
4 TROUBLESHOOTING/MAINTENANCE ...........................................4
4.1 Seal Replacement........................................................................4
4.1.1 Main Piston Seal.......................................................................4
4.1.2 Fine Control Seal ......................................................................4
4.1.3 Release Valve Seal...................................................................5
1 SPECIFICATIONS
Weight 0.34 kg 0.75 lb
Dimensions Diameter 35 mm approx. 1.4"
Length, min 230 mm approx. 9.1"
Length, max 322 mm approx. 12.7"
Pressure range*0 to -0.95 bar 0 to -13.7 psi
Pressure media Clean air or other gas not harmful for
the materials in the measuring system.
Output connector R 1/8" 60°female connector for the pressure
measurement hose
* The lowest possible vacuum pressure is a function of the atmospheric pressure. The
specified lowest vacuum pressure is reached during normal atmospheric pressure (approx. 1
bar).
ffc

2 DESCRIPTION
The PGV vacuum calibration pump is designed to manually generate up to
-0.95 bar (-13.7 psi) of vacuum pressure for quick and accurate calibration
of vacuum pressure instruments.
2.1 Standard Accessories
The standard accessories are as follows:
∗Service seal kit for PGV.
∗Opening tool.
∗R 1/8” 60°female to 1/4” NPT male for connecting the pressure
measurement hose to the instrument to be calibrated.
∗A pressure hose. Length 75 cm/ 2' 5½" with R 1/8” 60°male connector
at both ends.
∗Warranty card.
∗This instruction manual.
2.2 Optional Accessories
The optional accessories are as follows: Order Code
∗Service seal kit for PGV. 8003440
∗A pressure tubing set. 8009435
3 OPERATION
READ THE WARNINGS PRESENTED IN THIS MANUAL BEFORE
OPERATING THE VACUUM CALIBRATION PUMP.
1. Connect the instrument to be tested to the pressure measurement hose
and attach it to the pump. Be sure that all connectors in the measuring
system are connected to an instrument or properly plugged to avoid
leakage.
2. In normal use: Adjust the fine control to mid-travel.
When aiming for the highest possible vacuum: First minimize the
volume by turning the fine control fully clockwise. When the Main piston
no longer increases the vacuum, turn the fine control fully
counterclockwise.
3. Ensure the pressure release valve is closed (turn fully clockwise).
4. Create a vacuum by operating the main piston handle. Adjust pressure
to required value using the fine control.
5. To release the vacuum open the release valve slightly.
The release valve need not be opened fully in order to release the
vacuum. The release valve shaft will loosen from the PGV body if the
valve is rotated too much.
NOTE: Careful use of the release valve and fine control enables a
controlled release of pressure, essential for calibration purposes.
R e l e a s e v a l v e
( m a r k e d " v e n t " ) M a i n p i s t o n h a n d l e
F i n e c o n t r o l
( m a r k e d " v o l " )
C o n n e c t o r f o r p r e s s r e
m e a s r e m e n t h o s e
Note! Sealant glue is used in the threads of the connector for the pressure measurement hose
and the release valve connector. Removing these parts from the pump body may result in
leakage or even damage to the pump body. Opening the connections voids the warranty
de

2 DESCRIPTION
The PGV vacuum calibration pump is designed to manually generate up to
-0.95 bar (-13.7 psi) of vacuum pressure for quick and accurate calibration
of vacuum pressure instruments.
2.1 Standard Accessories
The standard accessories are as follows:
∗Service seal kit for PGV.
∗Opening tool.
∗R 1/8” 60°female to 1/4” NPT male for connecting the pressure
measurement hose to the instrument to be calibrated.
∗A pressure hose. Length 75 cm/ 2' 5½" with R 1/8” 60°male connector
at both ends.
∗Warranty card.
∗This instruction manual.
2.2 Optional Accessories
The optional accessories are as follows: Order Code
∗Service seal kit for PGV. 8003440
∗A pressure tubing set. 8009435
3 OPERATION
READ THE WARNINGS PRESENTED IN THIS MANUAL BEFORE
OPERATING THE VACUUM CALIBRATION PUMP.
1. Connect the instrument to be tested to the pressure measurement hose
and attach it to the pump. Be sure that all connectors in the measuring
system are connected to an instrument or properly plugged to avoid
leakage.
2. In normal use: Adjust the fine control to mid-travel.
When aiming for the highest possible vacuum: First minimize the
volume by turning the fine control fully clockwise. When the Main piston
no longer increases the vacuum, turn the fine control fully
counterclockwise.
3. Ensure the pressure release valve is closed (turn fully clockwise).
4. Create a vacuum by operating the main piston handle. Adjust pressure
to required value using the fine control.
5. To release the vacuum open the release valve slightly.
The release valve need not be opened fully in order to release the
vacuum. The release valve shaft will loosen from the PGV body if the
valve is rotated too much.
NOTE: Careful use of the release valve and fine control enables a
controlled release of pressure, essential for calibration purposes.
R e l e a s e v a l v e
( m a r k e d " v e n t " ) M a i n p i s t o n h a n d l e
F i n e c o n t r o l
( m a r k e d " v o l " )
C o n n e c t o r f o r p r e s s r e
m e a s r e m e n t h o s e
Note! Sealant glue is used in the threads of the connector for the pressure measurement hose
and the release valve connector. Removing these parts from the pump body may result in
leakage or even damage to the pump body. Opening the connections voids the warranty
de

4 TROUBLESHOOTING/MAINTENANCE
If the pump assembly fails to indicate vacuum after considerable pumping
action of the handle, the following items should be examined:
•Check to assure that the connections between the pump, the hose end
and the attached instrument(s) are tight and repeat items 3 and 4 in
chapter 3. Operation. Check to assure that all the unused connectors in
the measuring system are properly plugged.
If a vacuum still cannot be obtained, it’s possible that one or more of the
seals in the vacuum calibration pump is leaking and needs to be replaced.
4.1 Seal Replacement
Depending on the frequency of use, the Main Piston Seal (and others) will
eventually need replacing. Although the replacement seals are an optional
accessory, the same instructions for fitting the seals are included in this
manual as in the replacement package.
Do not scratch the cylinder surfaces when opening PGV.
4.1.1 Main Piston Seal
Unscrew the conical end of PGV. If necessary, use the opening tool
provided.
Pull out the main piston and remove the old piston seal. Fit the new piston
seal. Reassemble.
4.1.2 Fine Control Seal
Unscrew the flat end of PGV by hand. No tools are required.
Pull out the fine control piston and remove the old piston seal. Be careful
not to loose the piston, because it is not fixed to the piston rod. Fit new
piston seal (o-ring).
Lightly grease the piston seal using silicone grease. Reassemble.
CONTENTS
1 SPECIFICATIONS.............................................................................1
2 DESCRIPTION...................................................................................2
2.1 Standard Accessories ..................................................................2
2.2 Optional Accessories ...................................................................2
3 OPERATION......................................................................................3
4 TROUBLESHOOTING/MAINTENANCE ...........................................4
4.1 Seal Replacement........................................................................4
4.1.1 Main Piston Seal.......................................................................4
4.1.2 Fine Control Seal ......................................................................4
4.1.3 Release Valve Seal...................................................................5
1 SPECIFICATIONS
Weight 0.34 kg 0.75 lb
Dimensions Diameter 35 mm approx. 1.4"
Length, min 230 mm approx. 9.1"
Length, max 322 mm approx. 12.7"
Pressure range*0 to -0.95 bar 0 to -13.7 psi
Pressure media Clean air or other gas not harmful for
the materials in the measuring system.
Output connector R 1/8" 60°female connector for the pressure
measurement hose
* The lowest possible vacuum pressure is a function of the atmospheric pressure. The
specified lowest vacuum pressure is reached during normal atmospheric pressure (approx. 1
bar).
ffc

WARNINGS
Read the instruction manual carefully prior to setting up and using the
vacuum calibration pump.
Only personnel with good experience and knowledge of pressure me-
dia are allowed to work with the vacuum calibration pump. Incorrect
use may result in damage to the pump, the instrument connected to
the pump and/or personal injury.
Ensure that all connections are made correctly and that the hose and
the connectors are intact. Do not use faulty hoses or connectors.
Do not connect the pump to a pressure source.
Use only the measuring hose provided by Beamex.
Use only the connectors provided with the pump. Impurities from
wrong materials may plug the pump.
Note.
Decreasing the pressure lowers the temperature of the air in the
measurement system. The faster you pump the more significant the
decrease in temperature. When you stop pumping, the air in the
measurement system slowly warms up again. This results in unwanted
pressure change.
We recommend that the pumping is done with moderate speed to allow the
temperature changes time to stabilize. When required pressure is reached,
wait a while to see if there are any alterations in pressure due to
temperature changes. Wait time depends on the temperature increase and
the measurement system. Then adjust the pressure to required level.
8801700/UEPGV/000528
4.1.3 Release Valve Seal
Remove the release valve shaft from the PGV body by rotating the release
valve counterclockwise.
Fit new piston seal (o-ring). Reassemble.
Release valve seal Main piston seal
Fine control seal
NOTE! Using PGVwith seals not supplied by Beamex is at your own
risk. The warranty is no longer valid when using other seals
than the ones supplied by Beamex.
Opening the check valve assembly voids the warranty.
g

© Copyright 1998, 2004, 2007, 2008
OY BEAMEX AB
Ristisuonraitti 10
FIN-68600 PIETARSAARI
FINLAND
Phone +358 - 10 - 5505000
Fax +358 - 10 - 5505404
E-mail [email protected]
[email protected]
Internet http://www.beamex.com
Beamex, Inc.
2270 Northwest Parkway, Suite 165
Marietta, GA 30067
U.S.A.
Phone: [phone],
[phone]
Fax: [phone]
E-mail: [email protected]
Beamex Limited
Newtown Grange Farm Business Park
Desford Road
NEWTOWN UNTHANK
Leicestershire LE9 9FL
United Kingdom
Phone: [phone]
Fax: [phone]
E-mail: [email protected]
Representative:
INSTRUCTION MANUAL
VACUUM CALIBRATION PUMP
MODEL PGV
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
A T I O N P U M P
/ 1 0 0 0 0 p s i
S S U R E 7 0 0 b a r
s s re s e r v o i r
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
I
M
E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
R
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E
H
I
G
H
H Y D R A U L I C C A L IB R A T I O N P U M P
0 t o 7 0 0 b a r / 7 0 M P a / 1 0 0 0 0 p s i
M o d e
M A X I M U M O U T P U T P R E S S U R E 7 0 0 b a r
D o n o t p r e s s u r iz e g a s s r e s e r v o ir
P
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