Beckhoff CX2550-0010 User manual

Manual
CX2550-0010
Extension module for CX2000
1.1
2016-08-31
Version:
Date:

Table of contents
CX2550-0010 3Version: 1.1
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation........................................................................................................... 5
1.2 Safety instructions .......................................................................................................................... 6
1.3 Documentation issue status............................................................................................................ 7
2 Product overview.......................................................................................................................................8
2.1 Intended use ................................................................................................................................... 8
2.2 System overview............................................................................................................................. 9
2.3 CX2550-0010 - Technical data ..................................................................................................... 10
3 Unpacking and transport ........................................................................................................................11
4 Installing the extension module.............................................................................................................12
4.1 Installing the extension module at the CX20x0 system ................................................................ 12
4.2 Installing the bar clips ................................................................................................................... 14
4.3 Installation on the mounting rail .................................................................................................... 15
5 Commissioning........................................................................................................................................18
5.1 Switching on and off ..................................................................................................................... 18
5.2 Installing and removing CFast cards ............................................................................................ 19
5.3 Partitioning storage media ............................................................................................................ 20
5.3.1 Activating the Disk Defragmenter service ........................................................................21
5.3.2 Partitioning .......................................................................................................................22
5.3.3 Deactivating the Disk Defragmenter service....................................................................24
5.4 Setting up a RAID system............................................................................................................. 25
5.4.1 Using the Beckhoff USB stick for setting up the system ..................................................26
5.4.2 Using the Intel Manager for setting up the system...........................................................27
5.4.3 Replacing storage media .................................................................................................30
5.4.4 Deleting a RAID system...................................................................................................32
5.4.5 Using the recovery mode .................................................................................................33
6 Error handling and diagnostics .............................................................................................................35
6.1 LEDs of the extension module...................................................................................................... 35
6.2 Faults ............................................................................................................................................ 35
7 Removal and disposal.............................................................................................................................36
8 Appendix ..................................................................................................................................................38
8.1 Accessories .................................................................................................................................. 38
8.2 Certifications ................................................................................................................................. 38
8.3 Support and Service ..................................................................................................................... 39

Table of contents
CX2550-00104 Version: 1.1

Foreword
CX2550-0010 5Version: 1.1
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

Foreword
CX2550-00106 Version: 1.1
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
Attention
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Note
Tip or pointer
This symbol indicates information that contributes to better understanding.

Foreword
CX2550-0010 7Version: 1.1
1.3 Documentation issue status
Version Modifications
1.0 First version
1.1 Chapter Recovery mode added

Product overview
CX2550-00108 Version: 1.1
2 Product overview
2.1 Intended use
The CX20x0 device series is a modular control system designed for DIN rail installation. The system is
scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box
as required.
Only switch the PC off after closing the software
Before the Embedded PC is switched off, the software currently running on it should be stopped properly in
order to avoid data loss on the hard disk. Please read the section on “Switching off”.
Switch off all system components and uncouple the Industrial PC from the system if the PC is not used for
control purposes, e.g. during a function test. To disconnect first pull the first terminal behind the power
supply unit (optional), then pull the connectors of the fieldbus connections.
System components that have been switched off must be secured against being switched on again.
The Embedded PC’s power supply unit must be supplied with 24VDC.
Attention
Damage to the environment or devices
Do not exchange any parts when under power! The exchange of controller parts when live
can lead to short-circuits or overvoltages. These can damage the controller itself and con-
nected peripherals (terminals, monitors, input devices, etc.).
When components are being fitted or removed, the supply voltage must be switched off.
Software knowledge
Attention
System malfunctions
Mandatory software knowledge! Every user must be familiar with any of the functions of the
software installed on the PC that he can reach.

Product overview
CX2550-0010 9Version: 1.1
2.2 System overview
CX2550-00x0 extension modules
The extension modules of type CX2550-xxxx for the CX2000 family are attached to the basic CPU module
on the right-hand side via a multi-pin connector and are internally connected via PCI Express. The basic
CPU module can accommodate up to two modules, so that up to three storage media are available in total.
This expansion capability offers the advantage that a RAID system can be set up when more than one
storage medium is used.
The CX2550-0020 extension module features a 2½-inch slot, which is suitable for HDD/SSD storage media
with a thickness of up to 9.5 mm. The storage media are installed at the front with the aid of a slide-in frame,
so that they can be exchanged quickly and easily. The storage medium is protected by the attachable cap,
which latches to the housing of the module. The internal SATA-6G-Port also offers sufficient bandwidth for
the latest SSD storage media.
The CX2550-00100 extension module has a CFast slot for CFast cards. Up to two CX2550-0010 CFast
modules can be connected, so that a total of up to three CFast slots are available.

Product overview
CX2550-001010 Version: 1.1
2.3 CX2550-0010 - Technical data
Dimensions
Technical data
Technical data CX2550-0010
Interfaces SATA
Connection type CFast slot
Power supply via system bus (through CX2100-0xxx power supply
modules)
Dimensions (W x H x D) 24 mm x 99 mm x 91 mm
Weight approx. 280 g (without storage medium)
Operating/storage temperature -25° C ... +60° C / -40° C ... +85° C
Relative humidity 95 % no condensation
Vibration/shock resistant conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2 / EN 61000-6-4
Protection class IP 20

Unpacking and transport
CX2550-0010 11Version: 1.1
3 Unpacking and transport
Note
Short circuit due to moisture
Moisture can lead to short circuits. Moisture can form during transport in cold weather or in
the event of large temperature fluctuations.
Avoid moisture formation (condensation) in the device, and leave the device to adjust to
room temperature slowly. If condensation has occurred, wait at least 12 hours before
switching on the device.
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for transporting the device in the future.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and your order, you should
notify Beckhoff Service.
Shipping and relocation
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts.
Therefore, during transport please protect your device from:
• mechanical stress and
• use the original packaging.
Follow the specified storage conditions for the device and store it at temperatures between -40 °C and +85
°C.

Installing the extension module
CX2550-001012 Version: 1.1
4 Installing the extension module
Note
Electrical voltage
Having the power supply switched on during the installation may damage the device.
Switch off the power supply during the installation.
This section contains information on:
• installing the extension module for the basic CX20x0 CPU module;
• interlocking the individual modules with the aid of bar clips and
• installing the extension module on the mounting rail, together with the basic CPU module.
4.1 Installing the extension module at the CX20x0 system
Note
Damage to the contacts
Incorrect installation may result in damage to the contacts of the extension modules.
The extension modules may only be attached on the right-hand side of the basic CPU mod-
ule.
A maximum of two extension modules can be attached to the basic CPU module via the internal PCI
Express bus. In delivery state the extension module is equipped with a protective cap for the bus connector.
Before continuing, connect the extension module to the basic CPU module.
Prerequisites for this step:
• Exit the software and shut down the CX20x0 hardware configuration.
• Switch off the power supply.
Install the extension module as follows:
1. Put a screwdriver into the recess on the short side of the protective cap and lever it off.
2. Remove the protective cap to expose the bus connector.
3. If a power supply unit is already connected, remove it from the basic CPU module.

Installing the extension module
CX2550-0010 13Version: 1.1
4. Insert the extension module on the right-hand side of the basic CPU module, then insert the power
supply unit into the extension module.
5. The module clicks into the basic CPU module and the power supply unit.
ðThe extension module has been installed successfully, if the individual modules were connected straight
and flush.
Next, you can install the bar clips, thereby reinforcing interlocking of the modules.

Installing the extension module
CX2550-001014 Version: 1.1
4.2 Installing the bar clips
Installing the bar clips
Usually, the connection between the modules is strong enough. However, the basic CPU module and the
extension modules may be subjected to shocks, vibrations or other impacts. The modules can be securely
connected to one another with the aid of bar clips.
Install the bar clips as follows:
1. Attach the bar clips to the top and bottom of the devices.
2. Push the bar clips between the cooling fins of your devices, as shown in the image below.
ðThe bar clips have been installed successfully, if they don't protrude and are level with the cooling fins of
your modules.
Once all extension modules are locked, the whole assembly can be installed on the mounting rail.

Installing the extension module
CX2550-0010 15Version: 1.1
4.3 Installation on the mounting rail
Note
Installation position and minimum distances
The modules or devices may overheat, if the installation position is incorrect or the mini-
mum distances are not adhered to.
The devices may only be operated at ambient temperatures up to 60 °C. Ensure adequate
ventilation. Choose a horizontal installation position for the devices. Leave at least 30 mm
clearance above and below the installed devices.
Correct installation position
The devices may be operated up to an ambient temperature of 60 °C. The high performance and the
compact design of the CX2000 Embedded PC series may result in increased heat generation. The heat is
dissipated via a passive ventilation system. Venting of the devices requires a correct installation position.
Ventilation openings are located at the top and bottom of the housing. The system therefore has to be
installed horizontally. This ensures optimum airflow through the devices in vertical direction.
During installation, leave at least 30 mm clearance above and below the devices to ensure adequate
ventilation.
The images below show the permitted and two unacceptable installation positions:
Incorrect installation positions
The CX20x0 system must not be operated vertically on the DIN rail. This installation position provides
insufficient ventilation for the devices. In horizontal position the devices are not sufficiently ventilated either.

Installing the extension module
CX2550-001016 Version: 1.1
Installation on the mounting rail
Note
Avoid damage
Do not use force or excessive pressure when installing the devices on the mounting rail.
The CX20x0 can easily be installed on the mounting rail. The housing is designed such that it can be pushed
against the mounting rail and engaged on it.
Install the devices on the mounting rail as follows:
1. Unlock the latches at the top and bottom.

Installing the extension module
CX2550-0010 17Version: 1.1
2. Position the devices at the front of the mounting rail. Gently push the devices onto the mounting rail until
you can hear a click and the devices are engaged.
3. Then lock the latches again.
ðThe devices are now installed successfully. Verify that the devices are installed correctly and that all
devices are engaged on the mounting rail.
In the next step you can commission the devices.

Commissioning
CX2550-001018 Version: 1.1
5 Commissioning
This section contains information on:
• switch the extension module on and off together with the basic CPU module,
• install and remove storage media from the extension module,
• partition the storage media and
• set up a RAID system with the aid of the extension module.
5.1 Switching on and off
Switching on
The power supply for the basic CPU module and the extension module comes from the power supply unit.
When the power supply unit is connected to the electricity supply, the basic CPU module and the extension
module start automatically.
Further information on how to connect the power supply unit to the electricity supply can be found in the
following documentation:
http:\\beckhoff.de
Document name
CX20x0 hardware description
CX2100-00x4 power supply unit for CX20x0
CX2100-09x4 UPS power supply unit for CX20x0
Switching on for the first time
When you switch on the PC for the first time, the pre-installed operating system (optional) will be started.
Switching off
The control software typically running on Embedded PCs should be shut down or stopped correctly. A user
who is not allowed to terminate the software is also not allowed to switch off the Embedded PC. Switching off
while the software is running may lead to loss of data from the hard disk.
Once the software has been stopped, the operating system can be shut down. Only then should the power
supply be interrupted. If the electricity supply for the power supply unit is switched off, the basic CPU module
and the extension module are also switched off.

Commissioning
CX2550-0010 19Version: 1.1
5.2 Installing and removing CFast cards
Note
Loss of data
Working with storage media can lead to data loss.
Save your data and switch off the devices before you install or remove storage media.
The extension module CX2550-0010 expands the basic CPU module and makes additional CFast slots
available. The CX2550-0010 extension modules can be used for additional storage media to provide
additional memory or to set up a RAID system.
How to install a CFast card:
1. Push the contacts side of the CFast card into the housing until it snaps into place.
How to remove a CFast card:
1. Push the installed CFast card until you hear a click.
2. The CFast card springs back from the housing and can then be pulled out.
ðAfter the CFast card has been installed, it is detected automatically by the basic CPU module and is
ready to use.
In the next step you can set up a RAID system.

Commissioning
CX2550-001020 Version: 1.1
5.3 Partitioning storage media
This section describes how to partition your storage medium. During partitioning a physical storage medium
is subdivided into two or more logic storage media. The partitions are independent and can be treated as
independent storage media by the operating system.
Partitioning a storage medium can offer various advantages:
• Several operating systems can be installed on the same storage medium.
• Each partition has its own file system, and it is possible to set up different file systems.
• Data security is enhanced. Partitions with faulty file systems have no effect on other partitions.
Partitions may be formatted independently of other partitions.
• Partitions facilitate “housekeeping”. The user can determine which data is stored on which partition.
Individual partitions can be dedicated to data backup.
The minimum storage medium size for which partitioning may make sense is 8 GB. Smaller storage media
would quickly reach their limits, since the Windows operating system and TwinCAT together occupy approx.
4.45 GB of memory. A partition on a storage medium with a size of less than 8 GB would therefore not
provide enough usable memory.
These instructions are intended for Embedded PCs and Industrial PCs with the Windows Embedded
Standard (WES) 7 operating system or higher.
The following sections contain further information on:
• activating the Windows Disk Defragmenter service and
• partitioning of your storage media.