Beckhoff CX2550 Series User manual

Manual
CX2550-0179 / CX2550-0279
USB extension for CX20xx
1.0
2014-03-11
Version:
Date:

Table of contents
CX2550-0179 / CX2550-0279 3Version: 1.0
Table of contents
1 Foreword ....................................................................................................................................................5
1.1 Notes on the documentation........................................................................................................... 5
1.2 Safety instructions .......................................................................................................................... 6
1.3 Documentation issue state ............................................................................................................. 7
2 Product overview.......................................................................................................................................8
2.1 Intended use ................................................................................................................................... 8
2.2 System overview............................................................................................................................. 9
2.3 CX2550-0179 - Technical data ..................................................................................................... 10
2.4 CX2550-0279 - Technical data ..................................................................................................... 11
3 Mounting and wiring ...............................................................................................................................12
3.1 Unpacking, installation and transport............................................................................................ 12
3.2 Dimensions ................................................................................................................................... 13
3.3 Attaching the system interface to the CX20x0 system ................................................................. 14
3.4 Installation on the mounting rail .................................................................................................... 14
3.5 Mounting the module lock............................................................................................................. 17
3.6 USB connection ............................................................................................................................ 19
4 Commissioning / Configuration .............................................................................................................20
4.1 EtherCAT cable redundancy......................................................................................................... 20
4.2 Switching on and off ..................................................................................................................... 23
5 CX2550-0179 - Architecture description................................................................................................24
6 Error handling and diagnostics .............................................................................................................25
6.1 LEDs Diagon the USB extension.................................................................................................. 25
6.2 Faults ............................................................................................................................................ 26
7 Decommissioning....................................................................................................................................27
7.1 Disassembly and disposal ............................................................................................................ 27
8 Appendix ..................................................................................................................................................29
8.1 Certifications ................................................................................................................................. 29
8.2 Support and Service ..................................................................................................................... 30

Table of contents
CX2550-0179 / CX2550-02794 Version: 1.0

Foreword
CX2550-0179 / CX2550-0279 5Version: 1.0
1 Foreword
1.1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
It is essential that the documentation and the following notes and explanations are followed when installing
and commissioning the components.
It is the duty of the technical personnel to use the documentation published at the respective time of each
installation and commissioning.
The responsible staff must ensure that the application or use of the products described satisfy all the
requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development.
We reserve the right to revise and change the documentation at any time and without prior announcement.
No claims for the modification of products that have already been supplied may be made on the basis of the
data, diagrams and descriptions in this documentation.
Trademarks
Beckhoff®, TwinCAT®, EtherCAT®, Safety over EtherCAT®, TwinSAFE®, XFC® and XTS® are registered
trademarks of and licensed by Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patent Pending
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP1590927, EP1789857, DE102004044764, DE102007017835
with corresponding applications or registrations in various other countries.
The TwinCAT Technology is covered, including but not limited to the following patent applications and
patents:
EP0851348, US6167425 with corresponding applications or registrations in various other countries.
EtherCAT® is registered trademark and patented technology, licensed by Beckhoff Automation GmbH,
Germany
Copyright
© Beckhoff Automation GmbH & Co. KG, Germany.
The reproduction, distribution and utilization of this document as well as the communication of its contents to
others without express authorization are prohibited.
Offenders will be held liable for the payment of damages. All rights reserved in the event of the grant of a
patent, utility model or design.

Foreword
CX2550-0179 / CX2550-02796 Version: 1.0
1.2 Safety instructions
Safety regulations
Please note the following safety instructions and explanations!
Product-specific safety instructions can be found on following pages or in the areas mounting, wiring,
commissioning etc.
Exclusion of liability
All the components are supplied in particular hardware and software configurations appropriate for the
application. Modifications to hardware or software configurations other than those described in the
documentation are not permitted, and nullify the liability of Beckhoff Automation GmbH & Co. KG.
Personnel qualification
This description is only intended for trained specialists in control, automation and drive engineering who are
familiar with the applicable national standards.
Description of symbols
In this documentation the following symbols are used with an accompanying safety instruction or note. The
safety instructions must be read carefully and followed without fail!
DANGER
Serious risk of injury!
Failure to follow the safety instructions associated with this symbol directly endangers the
life and health of persons.
WARNING
Risk of injury!
Failure to follow the safety instructions associated with this symbol endangers the life and
health of persons.
CAUTION
Personal injuries!
Failure to follow the safety instructions associated with this symbol can lead to injuries to
persons.
Attention
Damage to the environment or devices
Failure to follow the instructions associated with this symbol can lead to damage to the en-
vironment or equipment.
Note
Tip or pointer
This symbol indicates information that contributes to better understanding.

Foreword
CX2550-0179 / CX2550-0279 7Version: 1.0
1.3 Documentation issue state
Version Changes
1.0 first Version

Product overview
CX2550-0179 / CX2550-02798 Version: 1.0
2 Product overview
2.1 Intended use
The CX20x0 device series is a modular control system designed for DIN rail installation. The system is
scalable, so that the required modules can be assembled and installed in the control cabinet or terminal box
as required.
Only switch the PC off after closing the software
Before the Embedded PC is switched off, the software currently running on it should be stopped properly in
order to avoid data loss on the hard disk. Please read the section on “Switching off”.
Switch off all system components and uncouple the Industrial PC from the system if the PC is not used for
control purposes, e.g. during a function test. To disconnect first pull the first terminal behind the power
supply unit (optional), then pull the connectors of the fieldbus connections.
System components that have been switched off must be secured against being switched on again.
The Embedded PC’s power supply unit must be supplied with 24VDC.
Attention
Damage to the environment or devices
Do not exchange any parts when under power! The exchange of controller parts when live
can lead to short-circuits or overvoltages. These can damage the controller itself and con-
nected peripherals (terminals, monitors, input devices, etc.).
When components are being fitted or removed, the supply voltage must be switched off.
Software knowledge
Attention
System malfunctions
Mandatory software knowledge! Every user must be familiar with any of the functions of the
software installed on the PC that he can reach.

Product overview
CX2550-0179 / CX2550-0279 9Version: 1.0
2.2 System overview
CX2550-0x79 system module USB extension
The CX2550-0x79 systems modules are attachments for the CX2000 Embedded PC series. They transmit
USB signals via a CAT 5e cable over distances of up to max. 50 m. The CX2550-0179 system module
transmits USB signals according to the USB 1.1 standard (full speed, max. 12 Mbit/s) while the
CX2550-0279 system module transmits USB signals according to the USB 2.0 standard (high speed, max.
480 Mbit/s). Both modules can be attached at the right-hand side of a CX20x0-CPU and are placed between
the power supply unit and the CPU. The internal connection is made via a USB port of the CX20x0-CPU; this
way, no PCI Express resources are required or used. No additional drivers are required for operation since
signal transformation and forwarding of the USB signals take place at the electrical level and are completely
transparent for the operating system.
The CX2550-0179 and CX2550-0279 modules enable the direct connection of Beckhoff Control Panels with
USB Extended interface. The CX2550-0179 system module is suitable for the connection of the Beckhoff
CP69xx and CP79xx Control Panel series with USB Extended 1.1 connection. The CX2550-0279 system
module is suitable for the connection of the Beckhoff CP29xx and CP39xx Control Panel series with USB
Extended 2.0 connection.

Product overview
CX2550-0179 / CX2550-027910 Version: 1.0
2.3 CX2550-0179 - Technical data
The system module CX2550-0179 transmits USB signals according to USB 1.1 standard (full speed, max. 12
Mbit/s).
Technical data CX2550-0179
Interfaces 1 x USB Extended 1.1
Type of connection RJ 45socket
Properties transmission of USB1.1 up to max. 50 m via CAT-5e cable
Diagnostics LED 1 x power, 1 x speed, 1 x +15V, 1 x suspend
Power supply via system bus (via power supply module CX2100-0xxx)
Dimensions (W x H x D) 24 mm x 99 mm x 54.5 mm
Weight approx. 189 g
Operating/Storage temperature -25° C ... +60° C / -40° C ... +85° C
Relative humidity 95% no condensation
Vibration/shock resistant conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Further Information: www.beckhoff.de/CX2000

Product overview
CX2550-0179 / CX2550-0279 11Version: 1.0
2.4 CX2550-0279 - Technical data
The system module CX2550-0279 transmits USB signals according to USB 2.0 standard (full speed, max.
480 Mbit/s).
Technical data CX2550-0279
Interfaces 1 x USB Extended 2.0
Type of connection RJ 45socket
Properties transmission of USB2.0 up to max. 50 m via CAT-5e cable
Diagnostics LED 1 x power, 1 x host, 1 x activity, 1 x link
Power supply via system bus (via power supply module CX2100-0xxx)
Dimensions (W x H x D) 24 mm x 99 mm x 54.5 mm
Weight approx. 189 g
Operating/Storage temperature -25° C ... +60° C / -40° C ... +85° C
Relative humidity 95% no condensation
Vibration/shock resistant conforms to EN 60068-2-6 / EN 60068-2-27
EMC immunity/emission conforms to EN 61000-6-2/EN 61000-6-4
Protection class IP 20
Further Information: www.beckhoff.de/CX2000

Mounting and wiring
CX2550-0179 / CX2550-027912 Version: 1.0
3 Mounting and wiring
3.1 Unpacking, installation and transport
The specified storage conditions must be adhered to (see "Technical data").
Dimensions and weight of the individual modules:
Dimensions (W x H x D): 24 mm x 100 mm x 55 mm
Weight: approx. 195 g (system interface)
Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Do not discard the original packaging. Keep it for transporting the device in the future.
3. Check the delivery for completeness by comparing it with your order.
4. Please keep the associated paperwork. It contains important information for handling the unit.
5. Check the contents for visible shipping damage.
6. If you notice any shipping damage or inconsistencies between the contents and your order, you
should notify Beckhoff Service.
Attention
Danger of damage to the device!
During transport in cold conditions, or if the device is subjected to extreme temperature dif-
ferences, condensation on and inside the device must be avoided. Prior to operation, the
device must be allowed to slowly adjust to room temperature. Should condensation occur,
a delay time of approximately 12 hours must be allowed before the unit is switched on.
Installation
The devices are designed for installation in control cabinets.
Shipping and relocation
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts. During
transport, your computer should therefore be protected from excessive mechanical stress. Therefore, please
use the original packaging.

Mounting and wiring
CX2550-0179 / CX2550-0279 13Version: 1.0
3.2 Dimensions
The following drawings show the dimensions of the CX2550-0x79 interface. Both variants CX2550-0179
(USB1.1) and CX2550-0279 (USB 2.0) have the same dimensions
Dimensions

Mounting and wiring
CX2550-0179 / CX2550-027914 Version: 1.0
3.3 Attaching the system interface to the CX20x0 system
The USB extension is positioned directly between the CPU and the power supply unit.
When the module is connected to the CPU it engages audibly.
Further modules can be connected to the system in the same way. Please note that some modules are
connected on the left-hand side of the CPU. Once all modules are connected, the system can be placed on
the DIN rail as a block. For details please refer to the section on DIN rail mounting.
Note
Maximum number of extension modules
Up to two extension modules can be attached on the right-hand side of the system.
3.4 Installation on the mounting rail
Snapping onto the mounting rail
The CX20x0 can simply be snapped onto the mounting rail. The bar clips are inserted on the top side and
underside Then simply position the block on the mounting rail and push it slightly until it engages on the
right-hand side. This is indicated by a distinct click. The bars are then engaged again. The engagement of
the individual bars is indicated by a distinct click.

Mounting and wiring
CX2550-0179 / CX2550-0279 15Version: 1.0
Attention
Avoid damage!
Do not force the module or apply excessive pressure!
Installation position
Attention
Comply with the permitted installation position and minimum distances!
The maximum ambient temperature for CPU modules mounted on a DIN rail is 60°C. The
orientation in which the device is fitted must be selected in such a way that cooling air can
flow vertically through the ventilation holes. The images below show the permitted and two
incorrect installation positions. Mounting must provide a clearance of 30 mm both above
and below a CX20x0 device combination to ensure adequate ventilation of the base CPU
module and the power supply unit.
Correct installation position
The high performance and the compact design of the CX20x0 systems may result in increased heat
generation. The heat is dissipated via a passive ventilation system. This system requires the unit to be
mounted correctly. Ventilation openings are located at the top and bottom of the housing. The system
therefore has to be installed horizontally. This ensures optimum air flow.

Mounting and wiring
CX2550-0179 / CX2550-027916 Version: 1.0
Incorrect installation positions
The CX20x0 system must not be operated vertically on the DIN rail. A vertical position would lead to
insufficient CPU ventilation, since the ventilation openings are located on the top and bottom of the housing.
Installation of the system on its side would also lead to inadequate ventilation.

Mounting and wiring
CX2550-0179 / CX2550-0279 17Version: 1.0
3.5 Mounting the module lock
Mounting the lock
The CX20x0 controller system is fully modular, i.e. all system interfaces of the system are field-configurable.
As a rule the latching of the modules to each other is sufficiently strong. However, it is possible for the
controller and its modules to be exposed to vibrations, shocks or impacts. The modules can be securely
connected to one another with the aid of bar clips.
The bar clips are inserted on the top side and underside.
If all system interfaces are locked, then the entire assembly can be snapped onto the support rail.
Dismounting the lock
In order to dismantle the assembly it must first be removed from the support rail. Afterwards the bar clips can
be removed with the aid of a screwdriver:

Mounting and wiring
CX2550-0179 / CX2550-027918 Version: 1.0
Once the bar clips have been raised they can be pulled out. Subsequently, the system interfaces can be
separated again.

Mounting and wiring
CX2550-0179 / CX2550-0279 19Version: 1.0
3.6 USB connection
RJ 45 interface for CX2550-0179 (USB1.1) (X179):
EtherCAT cable, category CAT5e.
Table1: Assignment of RJ 45 interface:
PIN Signal Description
1 15 V 15 V +
2 GND Ground
3 TX USB TX
4 RX USB RX
5 RX USB RX
6 TX USB TX
7 15 V 15 V +
8 GND Ground
the LEDs of the RJ 45 sockets are redundantly implemented on the lower dagnostic LEDs [}25].
RJ 45 interface for CX2550-0279 (USB2.0) (X279):
EtherCAT cable, category CAT5e.
Table2: Assignment of RJ 45 interface:
PIN Signal
1 MX0+
2 MX0-
3 MX1+
4 MX1-
5 MX2+
6 MX2-
7 MX3+
8 MX3-
the LEDs of the RJ 45 sockets are redundantly implemented on the lower dagnostic LEDs [}25].

Commissioning / Configuration
CX2550-0179 / CX2550-027920 Version: 1.0
4 Commissioning / Configuration
4.1 EtherCAT cable redundancy
EtherCAT cable redundancy can be realised in the CX20x0 systems through the two independent Ethernet
ports. Minimum requirements:
1. EtherCAT redundancy supplement
2. EK1110 (Bus extension)
3. EK1100 (Bus Coupler)
The supplement product on the Beckhoff website at
http://download.beckhoff.com/download/Software/TwinCAT/TwinCAT2/Supplement/
TwinCAT_EtherCAT_Redundancy/Install/TcEcRedundancy.exe
can be downloaded. The required licence key can be ordered from our sales division. The required couplers
are ordered together with the other hardware. These components can then be used to configure the
controller. The upper figure shows a minimum configuration example for cable redundancy. Once the
hardware has been wired and commissioned, the supplement must be installed on the device, for example
via a USB stick or the IT network. During the installation the system asks for the licence key. The cable
redundancy can be set up in the System Manager. The first step involves reading the terminal configuration.
Then select "Advanced Settings" under the "EtherCAT" tab in the EtherCAT device properties. The second
adapter can be set under the "Redundancy" menu. Use the "Search" button to open the selection menu.
Select "Local Area Connection 2 (Intel(R).....)" for the lower network connection (X001). Click "OK" to
complete the configuration.