Beckhoff CP6500-2000-0100 User manual

Manual | EN
CP6500-2000-0100
Industrial PC
2023-10-30 | Version: 1.0

Table of contents
CP6500-2000-0100 3Version: 1.0
Table of contents
1 Notes on the documentation....................................................................................................................5
2 For your safety ..........................................................................................................................................6
2.1 Signal words......................................................................................................................................6
2.2 Intended use .....................................................................................................................................6
2.3 Fundamental safety instructions .......................................................................................................7
2.4 Operator's obligation to exercise diligence........................................................................................7
2.5 Notes on information security............................................................................................................8
3 Product overview ......................................................................................................................................9
3.1 Structure..........................................................................................................................................10
3.2 Interface description........................................................................................................................11
3.2.1 Power supply.................................................................................................................... 11
3.2.2 PS/2 .................................................................................................................................12
3.2.3 USB.................................................................................................................................. 12
3.2.4 Ethernet RJ45 ..................................................................................................................14
3.2.5 DVI ...................................................................................................................................15
3.2.6 RS232 ..............................................................................................................................15
3.2.7 DisplayPort....................................................................................................................... 16
3.2.8 Audio connections............................................................................................................ 17
3.3 Status LEDs ....................................................................................................................................17
3.4 Name plate......................................................................................................................................18
4 Commissioning .......................................................................................................................................19
4.1 Transport and unpacking ................................................................................................................19
4.2 Control cabinet installation ..............................................................................................................20
4.3 Connecting the industrial PC...........................................................................................................23
4.3.1 Mounting power supply cable........................................................................................... 23
4.3.2 Grounding of the industrial PC ......................................................................................... 25
4.3.3 Connecting cables and power supply .............................................................................. 26
4.4 Switching the industrial PC on and off ............................................................................................28
5 Beckhoff Device Manager ......................................................................................................................30
6 Decommissioning ...................................................................................................................................32
6.1 Disconnecting the power supply and cables ...................................................................................32
6.2 Disassembly and disposal...............................................................................................................33
7 Maintenance ............................................................................................................................................34
7.1 Cleaning ..........................................................................................................................................34
7.2 Maintenance....................................................................................................................................35
7.2.1 Replacing the battery .......................................................................................................37
7.2.2 Replacing the storage media ........................................................................................... 38
7.2.3 Replacing the fan .............................................................................................................38
8 Technical data .........................................................................................................................................42
9 Appendix..................................................................................................................................................43
9.1 Service and support ........................................................................................................................43
9.2 Approvals ........................................................................................................................................44

Table of contents
CP6500-2000-01004 Version: 1.0

Notes on the documentation
CP6500-2000-0100 5Version: 1.0
1 Notes on the documentation
This description is only intended for the use of trained specialists in control and automation engineering who
are familiar with the applicable national standards.
The following instructions and explanations must be followed during installation and commissioning of the
components. The responsible staff must ensure that the application or use of the products described satisfy
all the requirements for safety, including all the relevant laws, regulations, guidelines and standards.
Disclaimer
The documentation has been prepared with care. The products described are, however, constantly under
development. For that reason the documentation is not in every case checked for consistency with
performance data, standards or other characteristics. In the event that it contains technical or editorial errors,
we retain the right to make alterations at any time and without warning. No claims for the modification of
products that have already been supplied may be made on the basis of the data, diagrams, and descriptions
in this documentation. All illustrations shown are only examples. The configurations depicted may deviate
from the standard.
Trademarks
Beckhoff®, TwinCAT®, TwinCAT/BSD®, TC/BSD ®, EtherCAT®, EtherCAT G®, EtherCAT G10®, EtherCAT P®,
Safety over EtherCAT®, TwinSAFE®, XFC®, XTS® and XPlanar® are registered and licensed trademarks of
Beckhoff Automation GmbH.
Other designations used in this publication may be trademarks whose use by third parties for their own
purposes could violate the rights of the owners.
Patents
The EtherCAT Technology is covered, including but not limited to the following patent applications and
patents: EP1590927, EP1789857, EP1456722, EP2137893, DE102015105702 and similar applications and
registrations in several other countries.
Copyright
© Beckhoff Automation GmbH & Co. KG. Publication of this document on websites other than ours is
prohibited. Offenders will be held liable for the payment of damages. All rights reserved in the event of the
grant of a patent, utility model or design.
Delivery state
All the components are supplied in particular hardware and software configurations appropriate for the
application. Changes to the hardware or software configuration are permitted, provided they are within the
specified limits for power consumption and power loss (please refer to the respective data sheet).
Currentness
Please check whether you are using the current and valid version of this document. The current version is
always available for download from the Beckhoff website. In case of doubt, contact Technical Support.
Delivery conditions
In addition, the general delivery conditions of the company Beckhoff Automation GmbH & Co. KG apply.

For your safety
CP6500-2000-01006 Version: 1.0
2 For your safety
The signal words and their meanings are explained in the chapter on safety. They contain fundamental
safety instructions that are essential for the avoidance of personal injuries and damage to property.
Exclusion of liability
Beckhoff shall not be liable in the event of non-compliance with this documentation and thus the use of the
devices outside the documented operating conditions.
2.1 Signal words
The signal words used in the documentation are classified below.
Warning of personal injuries
DANGER
Hazard with high risk of death or serious injury.
WARNING
Hazard with medium risk of death or serious injury.
CAUTION
There is a low-risk hazard that can result in minor injury.
Warning of property and environmental damage
NOTICE
There is a possibility of damage to the environment, equipment or data.
2.2 Intended use
The the Industrial PC is intended for use as a control system for automation, visualization and
communication in machine and system engineering.
The device has been developed for an IP20 working environment. This involves finger protection and
protection against solid foreign objects up to 12.5 mm. There is no protection against water. Operation of the
devices in wet and dusty environments is not permitted.
The specified limits for technical data must be adhered to.
The device can be used within the documented operating conditions.
Improper use
Do not use the device outside the documented operating conditions.

For your safety
CP6500-2000-0100 7Version: 1.0
2.3 Fundamental safety instructions
The following safety instructions must be observed when handling the the Industrial PC.
Application conditions
• Do not use the device under extreme environmental conditions.
• Only use the device in hazardous areas if it is explicitly designed for this purpose.
• Do not carry out any work on the device while it is live. Always switch off the supply voltage for the
device before mounting it, replacing device components or rectifying malfunctions. This does not apply
to the replacement of hard disks in a RAID configuration.
• Never plug or unplug connectors during thunderstorms. There is a risk of electric shock.
• Ensure that the device has a protective and functional earth connection.
Damage to property, loss of data and impairment of functions
• If you change the hardware and software configurations, you must keep within the specified limits of
power consumption and power loss (please refer to the respective data sheet).
• Ensure that only trained specialists with a control and automation engineering background, operate the
device. Use by unauthorized persons can lead to damage to property and loss of data.
• In the case of a 24 V DC power supply unit, fuse the power supply line according to its cross-section to
protect the supply line in the event of a short circuit.
• In case of fire, extinguish the device with powder or nitrogen.
2.4 Operator's obligation to exercise diligence
The operator must ensure that
• the products are used only for their intended purpose (see Chapter 2.2 Intended use [}6]).
• the products are only operated in sound condition and in working order.
• the products are operated only by suitably qualified and authorized personnel.
• the personnel is instructed regularly about relevant occupational safety and environmental protection
aspects, and is familiar with the operating instructions and in particular the safety instructions contained
herein.
• the operating instructions are in good condition and complete, and always available for reference at the
location where the products are used.

For your safety
CP6500-2000-01008 Version: 1.0
2.5 Notes on information security
The products of Beckhoff Automation GmbH & Co. KG (Beckhoff), insofar as they can be accessed online,
are equipped with security functions that support the secure operation of plants, systems, machines and
networks. Despite the security functions, the creation, implementation and constant updating of a holistic
security concept for the operation are necessary to protect the respective plant, system, machine and
networks against cyber threats. The products sold by Beckhoff are only part of the overall security concept.
The customer is responsible for preventing unauthorized access by third parties to its equipment, systems,
machines and networks. The latter should be connected to the corporate network or the Internet only if
appropriate protective measures have been set up.
In addition, the recommendations from Beckhoff regarding appropriate protective measures should be
observed. Further information regarding information security and industrial security can be found in our
https://www.beckhoff.com/secguide.
Beckhoff products and solutions undergo continuous further development. This also applies to security
functions. In light of this continuous further development, Beckhoff expressly recommends that the products
are kept up to date at all times and that updates are installed for the products once they have been made
available. Using outdated or unsupported product versions can increase the risk of cyber threats.
To stay informed about information security for Beckhoff products, subscribe to the RSS feed at https://
www.beckhoff.com/secinfo.

Product overview
CP6500-2000-0100 9Version: 1.0
3 Product overview
The industrial PC belongs to the series of powerful industrial PCs for control cabinet installation with ATX
motherboard. The device is suitable for various applications and requirements.
Thanks to the available processors, the industrial PC can be used for the following applications, among
others:
• diverse automation and visualization tasks
• wide range of IoT tasks with data preprocessing
• complicated HMI applications
• extensive axis controllers
• short cycle times
• high-volume data handling
The basic configuration of the CP6500-2000-0100 includes the following aspects:
• ATX motherboard
• Intel® processor
• 2 x DRAM SODIMM
• 2½-inch SSD
• 24VDC power supply unit

Product overview
CP6500-2000-010010 Version: 1.0
3.1 Structure
1
2
3
4
5
Fig.1: Structure
Table1: Legend: CP6500-2000-0100 structure
No. Component Description
1 Mounting option Holes for mounting the industrial PC in the control cabinet
2 Connection compartment Access to interfaces of the industrial PC
3 Housing cover Access to exchangeable device components
4 Status LEDs Status display for hard disk, power
5 Name plate Information on the equipment of the industrial PC

Product overview
CP6500-2000-0100 11Version: 1.0
3.2 Interface description
In the basic configuration, the industrial PC includes the following interfaces:
• Power supply (X101)
• PS/2 mouse and keyboard (X103, X104)
• USB (X108-X111)
• Ethernet RJ45 (X112, X113)
• DVI (X114, X115)
• RS232 (X116)
• DisplayPort (X117)
• Audio connections (X120-X122)
3.2.1 Power supply
The industrial PC is equipped with a 24VDC power supply unit. It is supplied with a nominal voltage of 24V.
The power supply (X101) is connected via a 5-pin socket. The external wiring (X102) of the industrial PC is
done via a 3-pin socket.
The main supply voltage is applied between PIN 1 (24V) and PIN 2 (0V) of the voltage socket (X101). If the
industrial PC is equipped with an integrated uninterruptible power supply (UPS), you can also connect an
external battery pack to PIN 4 and 5.
X101
5
4
3
2
1
Fig.2: Voltage socket pin numbering
Table2: Voltage socket (X101) pin assignment
Pin Signal Description
1 +24 V 24V supply voltage, positive pole
2 - 24V supply voltage, negative pole
3 Protective earth
4 +BAT Positive pole of the battery pack
5 -BAT Negative pole of the battery pack
The positive pole of the supply voltage at PIN 1 of the voltage socket (X101) is looped through to PIN 3 of
the socket (X102). PIN 3 thus serves as the positive pole for PC-ON.
X102
1
2
3
Fig.3: Socket external wiring pin numbering

Product overview
CP6500-2000-010012 Version: 1.0
Table3: Socket external wiring (X102) pin assignment
Pin Signal Description
1 P-S Output power status, minus is the negative pole of the power supply (X101)
2 PC-ON Input PC-ON
3 +24 V Supply voltage and positive pole for PC-ON
3.2.2 PS/2
The industrial PC has two PS/2 interfaces (X103, X104). The upper interface (X104) allows the connection of
a PS/2 mouse, the lower interface (X103) allows the connection of a PC keyboard. The connection is made
via standard MiniDIN connectors.
B6 B5
B2 B1
A6 A5
A2 A1
X104
X103
Fig.4: PS/2 mouse and keyboard
Table4: PS/2 interface mouse pin assignment
Pin Name Description
B1 MDAT Mouse Data
B2 N/C Reserved
B3 GND Ground
B4 (S)VCC 5V supply voltage
B5 MCLK Mouse Clock
B6 N/C Reserved
Table5: PS/2 interface keyboard pin assignment
Pin Name Description
A1 KDAT Keyboard data
A2 MDAT Mouse Data
A3 GND Ground
A4 (S)VCC 5V supply voltage
A5 KCLK Keyboard Clock
A6 MCLK Mouse Clock
3.2.3 USB
The industrial PC has four USB interfaces (X108-X111). They are used to connect peripheral devices with
USB interfaces.
1 2 34
9 8 76 5
1 2 34
9 8 76 5
9 8 76 5
1 2 34
9 8 76 5
1 2 34
X109
X108
X111
X110
Fig.5: USB interface pin numbering

Product overview
CP6500-2000-0100 13Version: 1.0
Table6: USB interface pin assignment
Pin Connection
1 Vbus
2 D -
3 D +
4 GND
5 StdA_SSRX -
6 StdA_SSRX +
7 GND_DRAIN
8 StdA_SSTX -
9 StdA_SSTX +

Product overview
CP6500-2000-010014 Version: 1.0
3.2.4 Ethernet RJ45
The industrial PC has two Gigabit LAN ports (X112, X113). The 100Base-T and 1000Base-T Ethernet
standards enable the connection of corresponding network components and data rates of 100/1000Mbit/s.
The required speed is selected automatically.
The RJ45 connection technology with twisted-pair cables is used. The maximum length of the cable
connection is 100m.
The industrial PC may only be connected to internal Ethernet networks without leaving the facility. The PC
must not be connected to external telecommunication networks.
Intel® i219 for LAN1 and i210 for LAN2 are used as controllers.
If you use the Ethernet ports with EtherCAT or for Real-Time Ethernet applications, you have to regard the
following distinction:
The Ethernet port (X113, LAN2) connected via PCIe with the i210 controller is generally suitable for cycle
times <= 1ms and for distributed clock applications with EtherCAT.
The Ethernet port (X112, LAN1) integrated in the chipset with the i219 controller is generally suitable for
EtherCAT and real-time Ethernet applications with cycle times > 1 ms (without distributed clocks).
8181
LAN 1
X112
LAN 2
X113
Fig.6: Ethernet interface pin numbering
Table7: Ethernet interface pin assignment
Pin Signal Description
1 T2 + Pair 2
2 T2 -
3 T3 + Pair 3
4 T1 + Pair 1
5 T1 -
6 T3 - Pair 3
7 T4 + Pair 4
8 T4 -
The LEDs of the LAN interfaces indicate the activity and the velocity of the data transmission (Mbit/s). The
LED on the left in the figure indicates whether the interface is connected to a network. If this is the case, the
LED lights up green. The LED flashes when data transmission is in progress on the interface.
The LED on the right in the figure indicates the speed of the data transmission. If the speed is 100Mbit/s the
LED is orange, at 1000Mbit/s it is green.

Product overview
CP6500-2000-0100 15Version: 1.0
3.2.5 DVI
The industrial PC has two DVI connections (X114, X115), to which a DVI-capable monitor can be connected.
Only digital signals are transmitted.
16
18
2417
9
X114
X115 18
2417
9
Fig.7: DVI interface pin numbering
Table8: DVI interface pin assignment
Pin Connection Pin Connection Pin Connection
1 TMDS Data 2 + 9 TMDS Data 1 - 17 TMDS Data 0 -
2 TMDS Data 2 + 10 TMDS Data 1 + 18 TMDS Data 0 +
3 TMDS Data 2/4 Shield 11 TMDS Data 1/3 Shield 19 TMDS Data 0/5 Shield
4 not connected 12 not connected 20 not connected
5 not connected 13 not connected 21 not connected
6 DDC Clock 14 + 5 V Power 22 TMDS Clock Shield
7 DDC Data 15 Ground (+ 5 V, Analog H/
V Sync)
23 TMDS Clock +
8 Analog Vertical Sync 16 Hot Plug Detect 24 TMDA Clock -
3.2.6 RS232
The serial interface COM1 (X116) is fed out via a 9-pin standard DSUB connector. The signals comply with
the RS232 standard. The port address and the used interrupt are configured automatically, but can also be
set manually with the help of the BIOS setup if required.
15
6 9
X116
Fig.8: RS232 interface pin numbering
Table9: RS232 pin assignment
Pin Signal Description
1 DCD Data Carrier Detect
2 RxD Receive Data
3 TxD Transmit Data
4 DTR Data Terminal Ready
5 GND Ground
6 DSR Data Set Ready
7 RTS Request to Send
8 CTS Clear to Send
9 RI Ring Indicator

Product overview
CP6500-2000-010016 Version: 1.0
3.2.7 DisplayPort
The industrial PC has a DisplayPort (X117) that enables connection of devices with DisplayPort. Additionally,
DVI signals can be transmitted via an adapter cable. The following ordering option is available to you for this
purpose:
• C9900-Z468: adapter cable DisplayPort to DVI, 40 cm
1
2
19
20
X117
Fig.9: DisplayPort pin numbering
Table10: Pin assignment of DisplayPort
Pin Connection Pin Connection
1 LVDS lane 0 + 2 Ground
3 LVDS lane 0 - 4 LVDS lane 1 +
5 Ground 6 LVDS lane 1 -
7 LVDS lane 2 + 8 Ground
9 LVDS lane 2 - 10 LVDS lane 3 +
11 Ground 12 LVDS lane 3 -
13 Config 1 14 Config 2
15 AUX channel + 16 Ground
17 AUX channel - 18 Hot-plug detection
19 Power supply: ground 20 Power supply: 3.3V / 500mA

Product overview
CP6500-2000-0100 17Version: 1.0
3.2.8 Audio connections
The industrial PC has three audio connections with the Line In (X122), Line Out (X121) and microphone
input (X120) sockets.
X122
X121
X120
Fig.10: Audio connections
The three sockets are brought out for 3.5 mm jack plugs. The pins of the jack plugs are assigned as follows:
L
R
GND
Fig.11: Jack plug pin assignment
Table11: Jack plug pin assignment
Pin Connection
L Left sound signal
R Right sound signal
GND Common ground (return)
3.3 Status LEDs
The industrial PC has two status LEDs: HDD, Power. They provide information on the following aspects:
• the hard disk activity
• the status of the power controller
Table12: Meaning LEDs
LED Color Meaning
HDD red Access to storage medium
Power green Operation

Product overview
CP6500-2000-010018 Version: 1.0
3.4 Name plate
The name plate provides information on the equipment fitted to your industrial PC. The name plate shown
here serves only as an example.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
xxxxxxxx
xxxxxxxxxxxx
xxxxxxxxxxxx
Fig.12: Name plate
Table13: Legend: name plate CP6500-2000-0100
No. Description
1 Model: The last four digits indicate the device generation
2 Serial number (BTN)
3 Date of manufacture
4 Mainboard
5 CPU
6 Main memory
7 Storage media
8 DVD drive
9 Display
10 Touch screen
11 Touch pad
12 Power supply
13 MAC addresses of the Ethernet interfaces (X112, X113)
14 Symbols
Note: Here are the symbols applicable to the device such as CE, EAC, UKCA, . The
approvals of your device can be found on the name plate and in chapter 10.2 Approvals [}44].
15 FCC approval
16 Address of the vendor

Commissioning
CP6500-2000-0100 19Version: 1.0
4 Commissioning
To be able to use the industrial PC, you must first commission it. The first step is to transport the device to is
operating location and unpack it. This is followed by installing the device in the control cabinet, connecting
the cables and the power supply and finally switching on the industrial PC.
4.1 Transport and unpacking
Note the specified transport and storage conditions (see Chapter 9 Technical data [}42]).
Despite the robust design of the unit, the components are sensitive to strong vibrations and impacts.
Transporting a control cabinet with a built-in PC can result in excessive impact on the industrial PC. During
transport the device must therefore be protected from excessive mechanical stress. Appropriate packaging
of the industrial PC, in particular the original packaging, can improve the vibration resistance during
transport.
NOTICE
Hardware damage due to condensation
Unfavorable weather conditions during transport can cause damage to the device.
• Protect the device against moisture (condensation) during transport in cold weather or in case of
extreme temperature fluctuations.
• Do not put the device into operation until it has slowly adjusted to the room temperature.
• Should condensation occur, wait for about 12 hours before switching the device on.
Unpacking
Proceed as follows to unpack the unit:
1. Remove packaging.
2. Keep the packaging for possible future transport.
3. Check your delivery for completeness by comparing it with your order.
4. Check the contents for visible shipping damage.
5. In case of discrepancies between the package contents and the order, or in case of transport damage,
please inform Beckhoff Service (see Chapter 10.1 Service and Support [}43]).

Commissioning
CP6500-2000-010020 Version: 1.0
4.2 Control cabinet installation
NOTICE
Extreme environmental conditions
Extreme environmental conditions can cause damage to the device.
• Avoid extreme environmental conditions.
• Protect the device against dust, moisture and heat.
• Do not block the ventilation slots of the device.
NOTICE
Incorrect installation
Mounting the device in a way that deviates from the documentation can impair its functionality.
• Mount the device only in the orientations shown in the documents.
The industrial PC is designed for mounting in control cabinets in machine and system engineering
applications. Please observe the environmental conditions prescribed for the operation (see Chapter 9
Technical data [}42]).
You can use the mounting concept (see Fig. 13) to mount the industrial PC in the control cabinet.
Fig.13: Mounting concept
Dimensions
The dimensions of the industrial PC are used to prepare the control cabinet and to mount the device
correctly in the control cabinet.
All dimensions are in mm.