BEIER-Electronic SV3-1-8Z User manual

Instruction Manual
Controller
Type: SV3-1-8Z
BEIER-Electronic
Winterbacher Str. 52/4, 73614 Schorndorf - Weiler
Telefon [phone], Telefax 07181/45732
eMail: [email protected] Internet: www.beier-electronic.de

Table of Contents
Table of Contents....................................................................................................... 2
Dangers caused by Electric Power............................................................................. 3
Safety-Technical Indications for the User................................................................... 4
General Description of the Device.............................................................................. 5
Technical Data............................................................................................................ 6
Technical Data............................................................................................................ 7
Technical Data............................................................................................................ 8
Technical Data............................................................................................................ 9
Wiring Diagram......................................................................................................... 11
Technical Description ............................................................................................... 12
Technical Description ............................................................................................... 13
Technical Description ............................................................................................... 14
Electrical Equipment................................................................................................. 17

Dangers caused by Electric Power
Emergency !
In the case of danger caused by electric power,
shut-down the machine immediately by means of
the main switch!
Warning!
Damages on the machine may result therefrom.
Operate the controller only with faultless condition of the electrical
equipment. When damages are recognized: Immediate shut-down of the
controller, switch-off by means of the main switch and have it repaired!
Put controller back to use only, if the faultless condition of the electrical
equipment has been verified by an electrician.
In the case of disturbances in the electrical power supply, the controller must
be switched off immediately!
Only use original fuses with the current intensity specified in the Technical
data sheet!
Connecting cables and leads must be laid so that damages and dangers are
excluded and impossible.
Work on the electrical equipment may only be carried out by electricians or
instructed personnel under the supervision of electricians, according to the
electrical-technical regulations in force.

Safety-Technical Indications for the User
The following indications are for the purpose of personal safety of the operators, as
well as for the safety of the described products and the connected devices.
Non-observance may result in death, serious injuries of the body or damage to
property!
Warning!
Before opening the device
the mains plug must be disconnected.
•Before setting the device into operation the accordance of the mains voltage of
the controller and the feeding device with the local mains voltage must be verified.
•Set and connect plugs, plug link, slide switch according to technical description!
•The set-up is to be carried out by technically qualified personnel!
•Only inductive loads may be connected to the controller!
•Check the electrical equipment of the controller at least once a week for visible
damages and defaults on the outside!
•Detected defaults as well as changes in the operation behavior must be reported
immediately to the person / dept. in charge. Immediate shut-down and securing of
the controller, if required!
•Check the electrical equipment of the controller regularly in accordance with the
respective national regulations.

General Description of the Device
Power Unit
The SV3-1-8Z is a control device for oscillation conveyor drives with electromagnets
and works according to the TRIAC-phase angle control principle for the amplitude
limitation. Three conveying devices can be connected.
Essentially there are two operation modes:
•The full-wave control with 100 oscillations per second at 50 Hz mains
frequency or 120 oscillations per second at 60 Hz mains frequency
•and the half-wave control with 50 oscillations per second at 50 Hz mains
frequency or 60 oscillations per second at 60 Hz mains frequency.
In spite of its very compact construction design the control device SV3-1-8Z covers
the performance range that is usual with vibration feeding devices. As standard finish
the device is equipped with soft start and soft run-out, which can both be adapted at
any time to the connected oscillation conveyor drive.
By means of the external, potential-free control input 10 - 30V AC or DC, the
SV3-1-8Z can be enabled or disabled. This is very favorable in the case of
applications with frequent switching operations (e.g. level control), because the
control device doesn’t have to be switched via the mains voltage.
The set-point adjustment of the conveying performance is done by means of a
potentiometer, which is accessible from the outside.
An electronic current control prevents a possible overload of the control device and
the conveyor system.
Three status LEDs inform at any time about the current state of the SV3-1-8Z.
Within the indicated limit values there is no setting required for the mains voltage and
mains frequency.
Power supply
The SV3-1-8Z disposes of a switch-controlled 24V DC power pack. It is used for the
supply the internal time function elements, the connected proximity switches and the
outputs (blast air, control output). The power pack is short circuit-proof and can
supply current of max. 1,5A.
Time function elements
The integrated time function elements have an extensive logic (see page 12). A total
of 11 times is available enabling the realization of different functions. These times
can be set from 0,0 to 25,0 seconds.

Technical Data
Mains voltage 110 - 230V AC +/-10%
Mains frequency 50 / 60Hz +/-1%
Output voltage AC 50 – 230V
(but max. mains voltage)
Output current per feeding
device min. 0,1A, max. 8,0A
(max. current when mounted onto metal plate)
Cumulative current for all
outputs Max. 10A
Load 25 - 2000 VA. Only inductive loads are allowed to
be connected!
Device fuse 10A melting fuse (5 x 20mm)
Control fuse 1A melting fuse (5 x 20mm)
Electronic over-current
disabling At approx. 13A
(display by orange status – LED)
Soft start 0 - 5 seconds (related to set-point adjustment 10)
Soft run-out 0 - 5 seconds (related to set-point adjustment 10)
Set-point adjustment Potentiometer (position 1 – 10)
Control input 10 - 30V AC or DC (potential-free)
Insulation Voltage Input/Output 0,5kV
Inputs for proximity switches 5 inputs: 10-30V DC
Outputs 3 pnp-outputs: 24V DC, max. 0,5A
1 relay-output: 230V, max. 5A
Time function elements 5 time function elements with adjustable turn-
on/turn-off delay (0,0 – 25,0 seconds)
Ambient temperature 0 - 40°C
Dimensions Aluminum housing 260 x 160 x 90mm
Type of protection IP54
Adhesive label inside the controller
Ext. Start/Stop
4
3
X11
10-30V AC/DC
S11/6
ON
OFF
inv.
n. inv.
Inductive load only !
4
3
1
X21, X22, X23
+24V
_
Signal
F1
1A MT F2 10A MT
PE
PE
3
1N
L1
X0 OFF
R17
ON
R17
OFF
R11
ON
R11
OFF
R23
ON
R23
PE N
PE
3
2
1
X1, X2, X3
PE 41 42 43-
X51
0V PE
K51
max. AC230V / 5A
38
X50
27 28 29 30
X31
DC 24V max. 0,5A
X50
Out
_
X32
Out
_
13 14 15 17 18 19
+24V Signal +24V Signal
_
X41 X42
X50
_
23 24 25 26
X12
X50
Out _
DC 24V max. 0,5A

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Typ SV3-1-8Z
AC
110-230V
50/60Hz
max. 8A
X1
X2
X0 X31 X32
X11 X41 X42
X1 X2
X21 X22 X12
X3
X3
X23
Q1
R1 H1 R2 H2 R3
H3
Technical Data

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Technical Data

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Technical Data
X0 Connection for mains voltage.
X1 Connection for feeding device 1
X2 Connection for feeding device 2
X3 Connection for feeding device 3
X11 Connection for external control input
X12 Connection for control output
X21 Connection for proximity switch
X22 Connection for proximity switch
X23 Connection for proximity switch
X31 Connector for blast air valve 1
X32 Connector for blast air valve 2
X41 Connection for proximity switch
X42 Connection for proximity switch
X50 Connection for inputs, outputs and time function elements
X51 Bridge -/PE, relay contacts K51
Q1 Main switch
R1 Set-point potentiometer (X1)
R2 Set-point potentiometer (X2)
R3 Set-point potentiometer (X3)
Umax1 Limitation of the maximum output voltage (X1)
Umax2 Limitation of the maximum output voltage (X2)
Umax3 Limitation of the maximum output voltage (X3)
H1 Status – LED (X1)
H2 Status – LED (X2)
H3 Status – LED (X3)
H11 LED for control input
H13 7-segment display for setting of the times
H14 Run-LED (flashing: time function elements IO)
S1 Changeover contact between full- and half-wave operation (X1)
S2 Add-on connection of the additional load at small feeding devices <ca. 40VA
(X1)
S3 Changeover contact between full- and half-wave operation (X2)
S4 Add-on connection of the additional load at small feeding devices <ca. 40VA
(X2)
S5 Changeover contact between full- and half-wave operation (X3)
S6 Add-on connection of the additional load at small feeding devices <ca. 40VA
(X3)
S11 DIP-switch for time function elements
S12 DIP-switch for time function elements
S13 Selector switch for times selection (H13)
S15 DIP-switch for X1
S16 DIP-switch for X2
S17 DIP-switch for X3

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F1 Melting fuse 1A
F2 Melting fuse 10A
T1/1 Setting for soft start (X1)
T1/2 Setting for soft run-out (X1)
T2/1 Setting for soft start (X2)
T2/2 Setting for soft run-out (X2)
T3/1 Setting for soft start (X3)
T3/2 Setting for soft run-out (X3)
T41 Time function element
T42 Time function element
T43 Time function element
T44 Time function element
T45 Time function element
T46 Tracking delay for outputs (after shut off of the control input)

Wiring Diagram

Technical Description
Pin assignment X0 (Voltage supply)
Pin 1: L1
Pin 2: free
Pin 3: N
Pin PE: PE
Pin assignment X1 (Feeding device 1)
Pin 1: full-wave operation
Pin 2: half-wave operation
Pin 3: N
Pin PE: PE
Pin assignment X2 (Feeding device 2)
Pin 1: full-wave operation
Pin 2: half-wave operation
Pin 3: N
Pin PE: PE
Pin assignment X3 (Feeding device 3)
Pin 1: full-wave operation
Pin 2: half-wave operation
Pin 3: N
Pin PE: PE
Pin assignment X11 (Control input)
Pin 1: free
Pin 2: free
Pin 3: 10-30V DC or AC
Pin 4: 10-30V DC or AC
As for the control input, the polarity of the voltage need not be taken into account.
X12 (Connection for control output)
X50 / Pin 23: output (Out)
X50 / Pin 25: -DC
PIN assignment X21 (Proximity switch)
Pin 1: +24V DC
Pin 2: free
Pin 3: -DC
Pin 4: Signal

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Technical Description
PIN assignment X22 (Proximity switch)
Pin 1: +24V DC
Pin 2: free
Pin 3: -DC
Pin 4: Signal
PIN assignment X23 (Proximity switch)
Pin 1: +24V DC
Pin 2: free
Pin 3: -DC
Pin 4: Signal
X31 (connector for blast air valve 1)
X50 / Pin 27: output (Out)
X50 / Pin 28: - DC
X32 (connector for blast air valve 2)
X50 / Pin 29: output (Out)
X50 / Pin 30: - DC
X41 (Proximity switch)
X50 / Pin 13: +24V DC
X50 / Pin 14: Signal
X50 / Pin 15: - DC
X42 (Proximity switch)
X50 / Pin 17: +24V DC
X50 / Pin 18: Signal
X50 / Pin 19: - DC
Slide switch S1, S3 and S5
Switch-over between full- and half-wave operation by means of switch S1, S3 and
S5. Sliding the switch in direction connecting plug (as in the figure on page 9), then
the full-wave operation is activated. If the switch is on the other position, the control
device operates in half-wave operation.
Slide switch S2, S4 and S6
By means of switch S2, S4 and S6 an additional load resistance can be paralleled to
the feeding device. This is required for feeding devices with a performance <approx.
40VA in order to assure the correct functioning of the controller. The load resistance
may only be paralleled if it is absolutely necessary. Sliding the switch in direction
connecting plug (as in the figure on page 9), the load resistance is disconnected,
otherwise it is connected.

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Technical Description
DIP-switch S15
OFF DIP-switch S15 ON
Allways OFF 1 ---
Current regulation for X1 off 2 Current regulation for X1 on
Allways OFF 3 ---
Allways OFF 4 ---
DIP-switch S16
OFF DIP-switch S16 ON
Allways OFF 1 ---
Current regulation for X2 off 2 Current regulation for X2 on
Allways OFF 3 ---
Allways OFF 4 ---
DIP-switch S17
OFF DIP-switch S17 ON
Allways OFF 1 ---
Current regulation for X3 off 2 Current regulation for X3 on
Allways OFF 3 ---
Allways OFF 4 ---
Set-point potentiometer R1, R2 and R3
By means of the potentiometer R1, R2 and R3 the feeding performance is adjusted.
Position „1“ corresponds to the minimum, position „10“ to the maximum performance
possible.
Potentiometer for output voltage limitation Umax1, Umax2 and Umax3
With the potentiometer Umax1, Umax2 und Umax3 you can setup the maximum output
voltage for the feeding devices. At position „10“ there is no limitation, you can setup
the output voltage with the potentiometers R1, R2 and R3 to the full range of the
mains supply voltage. At position „5” the output voltage is limited to about 50% of the
mains supply voltage.
Soft start T1/1, T2/1 and T3/1
When switching the controller on by means of the mains voltage or by the control
input or a time function element, the feeding device does not start feeding abruptly
with the set performance; it is „accelerated“ by means of a time ramp. The length of
the time ramp can be set via the potentiometers T1/1, T2/1 and T3/1 and is about
approx. 5 seconds maximum.

Soft run-out T1/2, T2/2 and T3/2
If the controller is disabled via the control input or time function element, the feeding
device does not stop abruptly; it is „decelerated“ by means of a time ramp. The
length of the time ramp can be set via the potentiometers T1/2. T2/2 and T3/2 and is
about approx. 5 seconds maximum.
DIP-switch S11
OFF DIP-switch S11 ON
No inverting of input X21 1 Inverting of input X21
No inverting of input X22 2 Inverting of input X22
No inverting of input X23 3 Inverting of input X22
No inverting of input X41 4 Inverting of input X41
No inverting of input X42 5 Inverting of input X42
No inverting of control input X11 6 Inverting of control input X11
Without blast air 1 (X31) 7 With blast air 1 (X31)
Without blast air 2 (X32) 8 With blast air 2 (X32)
DIP-switch S12
OFF DIP-switch S12 ON
Control output X12 without
control input X11 1 Control output X12 with control input X11
Control output X12 for following
device without T45 2 Control output X12 for following device with T45
Feeding device X1 without T44 3 Feeding device X1 with T44
Feeding device X2 without T43 4 Feeding device X2 with T43
Feeding device X3 without T43 5 Feeding device X3 with T43
--- 6 Always ON
Reserve 7 Reserve
Always on OFF 8 ---
Pre-selector switch S13
For the pre-selection of the time that will be displayed on display H13. (See graphic
on page 9). In position “0” only the point lights up.
Time function elements T41-T45
The time function elements have a rise-delay time (An) and a down-delay time (Aus)
respectively. The times can be set by means of the associated multiplex trimmers. In-
and outputs of the respective time function elements are displayed on the LEDs.
Green represents the input, the yellow one the output.
Tracking delay T46
If the control output is shut off, all outputs will be disconnected. However, as the
outputs for the feeding devices possibly are slightly slow (soft run-out T1/2, T2/2 and
T3/2) the other outputs (e.g. blast air) can be slightly “stretched” by means of time
T46. If this is not requested, T46 time has to be set to “00.0”!

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Status display H1, H2 and H3
With the aid of the status-LED the current state of the SV3-1-8Z controller can be
instantly recognized.
Status-LED State
Green continuous light Selection via control input available. Feeding
device is ON.
Green flashing light fast No feeding device connected.
Green flashing light slow No selection via control input, feeding device
is OFF.
orange continuous light Over-current has occurred.
LED dark No voltage supply.
Control input-LED H11
This LED lights up when control input X11 is active.
Run-LED H14
Flashes as soon as the time function elements are in function.
Seven-segment display H13
Displays the time selected by means of the pre-selector switch S13.
Current regulation
With the DIP-switches S15.2, S16.2 and S17.2 you can switch on/off the current
regulation for the output currents of X1, X2 and X3.
When the current regulation is enabled, the controller always tries to hold the output
current of the potentiometers R1, R2 and R3. Even under fluctuation of the main
supply voltage a constant flow rate of the feeding device can be given.

Electrical Equipment
The electrical equipment of the controller corresponds to the currently valid
laws and regulations, in particular to:
VDE 0113 part 1 EN 60204-1:1992
Electrical equipment of machines
VDE 0875 part 11 EN 55011
Limit values and measurement procedures for radio interference of
industrial, scientific and medical high frequency devices
VDE 0839 part 82-2 EN 50082-2
Electromagnetic Compatibility (EMV)
89/392/EEC
EC Legal Provision Machines
89/336/EEC
EC Legal Provision Electromagnetic Compatibility
73/23/EEC
EC Legal Provision „Low voltage guideline“
The service voltage of the controller normally corresponds to the mains
nominal voltage on the site of installation. With a mains nominal voltage
deviating from the normal values it must be transformed to the service
voltage required by the controller by means of a transformer.