Beijer Electronics QTERM-A12 User manual

QTERM®-A12 TERMINAL
HARDWARE MANUAL
BEIJER ELECTRONICS
2212 South West Temple #50
Salt Lake City, Utah 84115-2648
USA
Phone 801-466-8770
Fax 801-466-8792
Email [email protected]
Web http://www.beijerelectronicsinc.com
M01-061-00 Rev 02

Copyright © 2011 Beijer Electronics. Printed in the USA. All rights reserved. No part of this publication may be reproduced, in any form or by any means with-
out prior written permission from Beijer Electronics.
Qlarity and QTERM are registered trademarks of Beijer Electronics.
Microsoft, Windows, Windows NT, Windows 2000, Windows XP, Vista, ActiveSync and their respective logos are registered trademarks of Microsoft Corpora-
tion in the United States and other countries.
All other brand and product names used in this manual are trademarks or registered trademarks of their respective companies.
Manual updated 6 September 2011.

FCC Compliance Information
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in
a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not installed and used
in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment
in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at
their own expense.
Additionally, the QTERM-A12 may contain the following FCC module-certified components depending on product configura-
tion: QOQWT12 or Q72WLC300GRS.

Notes

QTERM-A12 Terminal i
CONTENTS
CHAPTER 1. INTRODUCTION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
CHAPTER 2. SAFETY SUMMARY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
CHAPTER 3. APPLYING POWER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.1 Connecting to Earth Ground. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
3.2 Primary Serial Port Connector for Power Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.3 Terminal Strip for Power Input. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
3.4 Optional Power-over-Ethernet Interface. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.5 Powering On the Terminal for the First Time . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
CHAPTER 4. HARDWARE DESCRIPTION AND ARCHITECTURE . . . . . . . . . . . . . . . . . . . . . . .9
4.1 User Interface . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4.2 Processor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4.3 System and Application Memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .9
4.4 Serial Communications. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.5 Network. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.6 Speaker . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
4.7 Power Supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
4.8 Housing. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .11
CHAPTER 5. INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5.1 Cutting Out for Panel Mount . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.1.1 Standard Version Cutout. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.1.2 Modular Version Cutout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .15
5.2 Installing the Terminal . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2.1 Standard Version Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16
5.2.2 Modular Version Installation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
CHAPTER 6. SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
CHAPTER 7. MECHANICAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.1 Layout and Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.1.1 Standard Version. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .23
7.1.2 Modular Version . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
7.2 Connector Pinouts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7.2.1 Primary Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
7.2.2 Secondary Serial Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.2.3 Terminal Strip for Power Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
7.2.4 Ethernet Port . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30
7.2.5 USB 2.0 Ports . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31

Contents
ii QTERM-A12 Terminal
Notes

QTERM-A12 Terminal 1
CHAPTER 1
INTRODUCTION
The QTERM®-A12 is a rugged graphic human-machine interface terminal for use in a wide
range of commercial and industrial applications. It has been designed with a robust set of
industrial-grade features and options.
•Windows® Embedded CE 6.0 operating system
•Support for application development with industry standard tools such as Microsoft® Visual
Studio 2005 or 2008
•Marvell® PXA300 processor (ARMV5TE) with Intel XScale™ technology running at 624
MHz
•4 Gbytes non-volatile storage (with support for larger capacities)
•128 Mbytes of DDR SDRAM
•Two USB 2.0 full speed host ports with built-in support for standard USB keyboards, mice
and memory devices
•10/100Base-T wired Ethernet
•Two serial ports: one EIA-232/422/485 (software configurable) and one EIA-232 serial port
•Bright 307 mm (12.1") TFT color SVGA (800 x 600) display with 450 nit LED backlight
•Analog-resistive 5-wire touch screen for rugged applications
•Built-in speaker (behind panel)
•Terminal strip for power input (alternate power input on COM1 DB9)
•10 to 32 VDC input voltage range
•Built-in protection from power transients and spikes, reverse voltage and overvoltage
•Optional Power-over-Ethernet (PoE) interface
•Wide operating temperature of -30 to 70 °C, storage temperature of -40 to 85 °C
•Tough industrial grade polymer housing

Introduction
2QTERM-A12 Terminal
Notes

QTERM-A12 Terminal 3
CHAPTER 2
SAFETY SUMMARY
The QTERM-A12 terminal is certified to operate at Temperature Code T6 in a Class I,
Division 2, Group A, B, C and D hazardous environment. The terminal must be installed and
operated as described in this document to meet this certification.
All safety related regulations, local codes and instructions that appear in this manual or on
equipment must be observed to ensure personal safety and to prevent damage to either the
instrument or equipment connected to it. If equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
Do not use the QTERM-A12 to directly command motors, valves or other actuators not
equipped with safeguards. To do so can be potentially harmful to persons or equipment in the
event of a fault to the controller.
CAUTION For Class I, Division 2 installations:
The USB ports are for operational maintenance only. Do not leave USB devices permanently
connected unless the area is known to be non-hazardous.
CAUTION For Class I, Division 2 installations:
Do not connect or separate any connection (power, Ethernet, USB, Com 1 or Com 2)
unless area is known to be non-hazardous.
CAUTION
EXPLOSION HAZARD
Substitution of components may impair suitability for Class I, Division 2.
CAUTION: Risk of danger.
Read complete instructions prior to
installation and operation of the terminal.
CAUTION: Risk of electric shock.

Safety Summary
4QTERM-A12 Terminal
Notes

QTERM-A12 Terminal 5
CHAPTER 3
APPLYING POWER
Power is supplied to the QTERM-A12 terminal via the COM1 serial port connector or the
3-pin power terminal strip for input power, return and chassis ground. The QTERM-A12 may
also be equipped with an optional Power-over-Ethernet (PoE) interface. When powered by the
3-pin power terminal strip or the COM1 serial port, the QTERM-A12 has a 10- to 32-volt DC
input range and can be powered directly from a 12- or 24-volt DC power supply (the current
will vary depending on the input voltage; see table below).
3.1 Connecting to Earth Ground
NOTE ☞ The chassis ground connection of the QTERM-A12 is electrically connected to the exposed
conductive parts of the QTERM-A12 for safety purposes. The chassis ground connection
MUST be connected to an external protective earthing system.
The QTERM-A12 has a chassis ground terminal and a chassis ground connection on the 3-pin
power terminal strip on the back of the terminal. (See Figure 6 on page 24 and Figure 15 on
page 29 for the location of the chassis ground terminal and the 3-pin power terminal strip.) The
terminal should be connected to earth ground (protective earth). The chassis ground is not con-
nected to signal common of the terminal. Maintaining isolation between earth ground and
signal common is not required to operate the terminal; however, other equipment connected to
the terminal may require isolation between signal common and earth ground. To maintain iso-
CAUTION For Class I, Division 2 installations:
Do not connect or disconnect cables while power is applied unless the area is known to be
non-hazardous.
Power Consumption
Terminal 12 VDC 24 VDC PoE (48 VDC)
Standby1
1. Standby power consumption is measured when the display has been powered down and the
operating system has entered system idle mode.
1.3 W 1.6 W 3.0 W
Typical2
2. Typical power consumption is measured when the display is at full brightness and a polygon
drawing application is running.
8.5 W 9.1 W 10.5 W
Estimated Maximum3
3. Estimated maximum power consumption is measured with serial, USB and Ethernet commu-
nications active. In addition, several applications are running including video with full volume
and two USB mass storage loads are being powered.
12.1 W 13.1 W 14.2 W

Primary Serial Port Connector for Power Input Applying Power
6QTERM-A12 Terminal
lation between signal common and earth ground, care must be taken when connections are
made to the terminal. For example, a power supply with isolation between its signal common
and earth ground must be used. Also, plugging in a serial cable or a USB cable may connect
signal common and earth ground.
The serial cable shield or the USB shield may be connected to earth ground at the host. The
serial cable or the USB shield, in turn, may also be connected to signal common.
3.2 Primary Serial Port Connector for Power Input
Power can be supplied to the terminal through pin 9 and ground return through pin 5 of the
COM1 serial port connector.
3.3 Terminal Strip for Power Input
The 3-pin terminal strip is used to provide input voltage and ground to the terminal. The termi-
nal strip provides a chassis ground connection. The chassis ground pin is isolated from the sys-
tem ground of the terminal.
WARNING Although the terminal includes protection circuitry to prevent power supply contention,
power should not be connected to the 3-pin terminal strip or the RJ45 PoE interface while
power is applied to the DB9 connector.
WARNING Although the terminal includes protection circuitry to prevent power supply contention,
power should not be connected to the DB9 connector or the RJ45 PoE interface while power
is applied to the 3-pin terminal strip.
WARNING QTERM-A12 power must come from an SELV (Safety Extra Low Voltage) power source
and should have a current limit on its output of 5 Amperes. It must provide a minimum of 10
volts DC power and be limited to a maximum of 32 volts DC. Limiting may be inherent to
the supply or may be provided by supplementary overcurrent devices. If the QTERM-A12
does not respond or exhibits abnormal behavior on power up, disconnect power and contact
Beijer Electronics for technical support.

Applying Power Optional Power-over-Ethernet Interface
QTERM-A12 Terminal 7
3.4 Optional Power-over-Ethernet Interface
The QTERM-A12 may be equipped with an optional Power-over-Ethernet (PoE) interface.
This interface may be used to power the terminal by connecting a PoE equipped Power Sourc-
ing Equipment (PSE) to the RJ45 connector on the rear of the terminal.
The QTERM-A12 PoE interface is functional with both IEEE 802.3af-2003 and 802.3at-2009
standards. If the terminal is connected to an IEEE 802.3af-2003 compliant network connection
the terminal will operate as a Type 1 Class 4 PoE device in a low-power condition not exceed-
ing 13 Watts average power consumption. The terminal will automatically disable both USB
ports while operating as a Type 1 Powered Device (PD) to ensure that the total average power
consumption remains lower than 13 Watts.
If the QTERM-A12 is connected to an IEEE 802.3at-2009 compliant network connection all
included features will be operational. In this mode, the terminal will complete 2-event classifi-
cation as specified by IEEE 802.3at-2009 and operate as a Type 2 Class 4 PoE Powered Device
(PD).
The QTERM-A12 will also operate from a non-compliant (simple Power-over-Ethernet with
no classification) PSE source if the source can supply up to 600 mA and maintain between
37.0 and 57.0 volts measured at the RJ45 connector on the terminal.
The QTERM-A12 will accept either Mode A or Mode B power connections as specified by
IEEE 802.3at-2009. The following table provides pinout information for both of these modes.
The polarity may be reversed in either mode.
NOTE ☞ The chassis ground connection MUST be connected to an external protective earthing system.
See section 3.1, “Connecting to Earth Ground” for more information.
WARNING Although the terminal includes protection circuitry to prevent power supply contention,
power should not be connected to the 3-pin terminal strip or the DB9 connector while power
is applied to the RJ45 PoE interface.
Port Pin Assignment
Conductor Mode A Mode B
1Tx+/V+Tx+
2Tx-/V+Tx-
3Rx+/V-Rx+
4V+
5V+
6 Rx-/V- Rx-
7V-
8V-

Powering On the Terminal for the First Time Applying Power
8QTERM-A12 Terminal
3.5 Powering On the Terminal for the First Time
When you connect power to the QTERM-A12 terminal, the operating system is automatically
loaded. The QTERM-A12 takes 10 to 20 seconds to boot. During that time the backlight of the
display will come on to indicate that the terminal is booting.

QTERM-A12 Terminal 9
CHAPTER 4
HARDWARE DESCRIPTION AND ARCHITECTURE
4.1 User Interface
Display
The QTERM-A12 features a TFT color SVGA (800 x 600 pixels) LCD display that measures
308 mm (12.1") diagonally. The display backlight has a typical rating of 450 nit.
Touch Screen
A clear analog-resistive touch screen covers the entire display area for user input. The touch
screen is a 5-wire architecture offering improved durability and touch endurance. The face of
the touch screen has an anti-reflective (AR) coating and a hardness of 3H.
External Peripherals
Two full-speed USB ports are available on the back of the QTERM-A12. These ports can be
used to add many other devices, such as a keyboard, mouse or additional mass storage. Adding
USB peripherals that are not self-powered will increase the power consumption of the termi-
nal.
4.2 Processor
The processor in the QTERM-A12 is the Marvell PXA300 processor (ARMV5TE), incorpo-
rating Intel XScale technology running at 624 MHz.
4.3 System and Application Memory
DRAM
The QTERM-A12 includes 128 Mbytes of DDR SDRAM volatile memory with a maximum
bandwidth of 520 Mbytes per second.
Flash
The QTERM-A12 uses an internal 4 Gbyte NAND flash device to hold the main Windows CE
image and provide non-volatile storage for user applications and data.
CAUTION For Class I, Division 2 installations:
The USB ports are for operational maintenance only. Do not leave USB devices permanently
connected unless the area is known to be non-hazardous.

Serial Communications Hardware Description and Architecture
10 QTERM-A12 Terminal
4.4 Serial Communications
The QTERM-A12 has two serial ports, designated COM1 and COM2, that can communicate
up to 3.6 MBaud. Refer to section 7.2, “Connector Pinouts” for serial port pinout data.
The COM1 serial port can be configured in software to your choice of EIA-232 with hardware
flow control (supporting RX, TX, RTS and CTS), EIA-422 or EIA-485. COM2 is an EIA-232
port with hardware flow control. The serial ports are accessed through female DB9 connectors
on the back of the unit.
The QTERM-A12 also has two powered (500 mA per port) full-speed USB host ports that are
USB 2.0 compliant. The ports are accessed through USB type A connectors on the back of the
unit. The connectors are right-angle facing the bottom of the unit to facilitate mounting in shal-
low panels.
4.5 Network
The QTERM-A12 has an internal 10/100Base-T wired Ethernet adapter for network commu-
nications. The network interface is accessed through a standard RJ45 socket located on the
back of the unit.
4.6 Speaker
The QTERM-A12 includes an internally mounted speaker, providing the ability to play a vari-
ety of audio, including audible feedback, warnings, messages and media clips. The
QTERM-A12 is also designed with software programmable volume control.
NOTE ☞ The QTERM-A12 speaker is intentionally over-driven at full volume, and certain media files
may sound distorted during playback. Some find that this gives better results after the unit has
been mounted into a panel. Volume should be adjusted to give optimal results for the media
files used in your application.
CAUTION For Class I, Division 2 installations:
Do not connect or disconnect cables while power is applied unless the area is known to be
non-hazardous.
CAUTION For Class I, Division 2 installations:
Do not connect or disconnect cables while power is applied unless the area is known to be
non-hazardous.

Hardware Description and Architecture Power Supply
QTERM-A12 Terminal 11
4.7 Power Supply
The QTERM-A12 has a 10- to 32-volt DC input range and can be powered directly from a 12-
or 24-volt DC power supply. The terminal includes circuitry to protect against normal varia-
tions such as transients and spikes (EN55024 compliant), as well as reverse voltage and over-
voltage protection.
Power is applied through a 3-terminal strip with removable plug located on the back of the
unit. The 3-terminal strip has a power connection, ground and chassis ground (isolated from
the system). Alternatively, power may be applied through pin 9 of the COM1 DB9. In this
case, pin 5 is the power ground return.
If equipped with optional Power-over-Ethernet (PoE) the QTERM-A12 will operate from
power supplied over an Ethernet cable. For details about the PoE interface, refer to section 3.4,
“Optional Power-over-Ethernet Interface”.
4.8 Housing
The QTERM-A12 housing is made of industrial grade polymer that is designed to withstand
everyday use in industrial environments.
Refer to Chapter 5, “Installation” for instructions on installing the unit in a panel.
CAUTION For Class I, Division 2 installations:
Do not connect or disconnect cables while power is applied unless the area is known to be
non-hazardous.

Housing Hardware Description and Architecture
12 QTERM-A12 Terminal
Notes

QTERM-A12 Terminal 13
CHAPTER 5
INSTALLATION
A QTERM-A12 terminal uses a rugged chemical resistant polymer housing and mounting
components. When properly installed in a NEMA-4X rated panel, the QTERM-A12 meets all
NEMA-4X specifications including hose-down, icing and salt spray.
A QTERM-A12 terminal can be installed in either a landscape or portrait orientation. In addi-
tion, the terminal can be installed with or without a front bezel. The model with factory-
installed front bezel is referred to as the standard version and the model without a front bezel is
referred to as the modular version.
The standard version of the QTERM-A12 has a factory-installed front bezel. This bezel has
molded-in studs that are used in combination with a terminal ring to mount the terminal to the
panel.
The modular version of the QTERM-A12 does NOT have a factory-installed front bezel. The
modular version of the terminal is ideal for installations that require a custom front bezel or no
bezel at all. The modular version requires that the mounting studs be integral with the panel
that the terminal will be mounted in.
Take the following steps to install the terminal:
•Decide whether to mount the terminal in portrait or landscape orientation. “Portrait” means
that the longest dimension is vertical; “landscape” means that the longest dimension is hori-
zontal.
•Cut a hole in the panel or drywall. See section 5.1, “Cutting Out for Panel Mount” for spec-
ifications.
•Install the QTERM-A12 terminal in the panel. See section 5.2, “Installing the Terminal” for
instructions.
•Connect cables to the terminal. Verify that the thumb screws are tight or the locks snapped
into place for each cable used.
•Apply DC power to the QTERM-A12 terminal. See Chapter 3, “Applying Power” for infor-
mation.

Cutting Out for Panel Mount Installation
14 QTERM-A12 Terminal
5.1 Cutting Out for Panel Mount
5.1.1 Standard Version Cutout
The standard version cutout is to be used with QTERM-A12 models that have a factory-
installed front bezel.
The standard QTERM-A12 terminal can be mounted in panels from 0.8 to 10 mm thick. No
screw holes need to be drilled to install the terminal in the panel. Make a rectangular hole in
the panel using the following dimensions.
NOTE ☞ See the “QTERM-A12 Cutout and Mounting Guide” insert that was included in the box with
the QTERM-A12 for installation instructions. Printed on the back of the insert is a cutout tem-
plate that can be used to trace the cutout area onto the housing panel.
Figure 1 is a diagram of the landscape cutout. After the cutout is complete deburr any rough
edges prior to mounting the terminal.
Landscape Portrait
Horizontal: 302.5 ± 1 mm Horizontal: 254.0 ± 1 mm
Vertical: 254.0 ± 1 mm Vertical: 302.5 ± 1 mm
Figure 1
QTERM-A12 Landscape Cutout (units: mm)
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