Emerson Unidrive HS30 User manual

Quick Start Guide
Unidrive M300/
HS30
Frame sizes 1 to 4
Enhance throughput with
Machine Safety
Part Number: 0478-0039-06
Issue: 6
Unidrive M300 Quick Start Guide English Iss6.book Page 1 Tuesday, September 22, 2015 3:21 PM

This guide is intended to provide basic information required in order to set-up a drive to run a motor.
For more detailed installation information, please refer to the Unidrive M300/HS30 User Guide which
is available to download from:
http://www.emersonindustrial.com/en-EN/controltechniques/downloads/userguidesandsoftware/
Pages/downloads.aspx.
or
www.emersonindustrial.com/en-EN/leroy-somer-motors-drives/downloads/Pages/manuals.aspx.
Warnings, Cautions and Notes
Copyright © September 2015
Issue Number: 6
A Warning contains information which is essential for avoiding a safety hazard.
A Caution contains information which is necessary for avoiding a risk of damage to the
product or other equipment.
A Note contains information, which helps to ensure correct operation of the product.
This guide does not include safety information. Incorrect installation or operation of the
drive, could cause personnel injury or equipment damage. For essential safety
information, please refer to the Unidrive M300/HS30 User Guide or the safety booklet
supplied with the drive.
WARNING
CAUT IO N
NOTE
WARNING
Unidrive M300 Quick Start Guide English Iss6.book Page 2 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide
Issue Number: 6
Contents
1 Product information .................................................................................... 7
1.1 Ratings .................................................................................................................... 7
2 Options .........................................................................................................8
3 Mechanical installation ...............................................................................9
4 Electrical installation ................................................................................. 12
4.1 AC supply requirements ........................................................................................ 12
4.2 External braking resistor ........................................................................................ 12
4.3 Ground leakage ..................................................................................................... 14
4.4 Control terminal configurations and wiring ............................................................. 15
4.5 EMC ....................................................................................................................... 21
4.6 Safe Torque Off (STO) .......................................................................................... 22
5 Keypad and display ...................................................................................23
5.1 Saving parameters ................................................................................................ 24
5.2 Restoring parameter defaults ................................................................................ 24
6 Basic parameters (Menu 0) .......................................................................25
6.1 Menu 0: Basic parameters ..................................................................................... 25
6.2 Unidrive M300/HS30 parameter descriptions ........................................................ 30
7 Running the motor .................................................................................... 48
8 Diagnostics ................................................................................................49
8.1 Alarm indications ................................................................................................... 53
9 NV Media Card Operation ......................................................................... 54
10 UL listing information ...............................................................................55
10.1 General .................................................................................................................. 55
10.2 Mounting ................................................................................................................ 55
10.3 Environment .......................................................................................................... 55
10.4 Electrical ratings .................................................................................................... 55
10.5 Opening of branch circuit ....................................................................................... 55
10.6 Electrical installation .............................................................................................. 55
10.7 Motor overload protection ...................................................................................... 56
10.8 Motor overspeed protection ................................................................................... 56
10.9 Thermal memory retention ..................................................................................... 56
10.10 Group installation ................................................................................................... 57
10.11 UL listed accessories ............................................................................................. 57
Unidrive M300 Quick Start Guide English Iss6.book Page 3 Tuesday, September 22, 2015 3:21 PM

4Unidrive M300/HS30 Quick Start Guide
Issue Number: 6
Declaration of Conformity
This declaration applies to the Unidrive-M product range comprising model numbers listed below:
The model number may be followed by additional characters that do not affect the ratings.
The variable speed drive products listed above have been designed and manufactured in accordance with the
following European harmonized standards:
EN 61000-3-2: 2006 Applicable where input current < 16 A. No limits apply for professional equipment where input
power ≥1 kW.
These products comply with the Restriction of Hazardous Substances Directive - RoHS 2011/65/EU, the Low
Voltage Directive - LVD 2006/95/EC and the Electromagnetic Compatibility Directive - EMC 2004/108/EC.
These electronic drive products are intended to be used with appropriate motors, controllers, electrical
protection components and other equipment to form complete end products or systems. Compliance with
safety and EMC regulations depends upon installing and configuring drives correctly, including using the
specified input filters. The drives must be installed only by professional installers who are familiar with
requirements for safety and EMC. The assembler is responsible for ensuring that the end product or
system complies with all the relevant laws in the country where it is to be used. Refer to the User Guide. An
EMC data sheet is also available giving detailed EMC information.
Control Techniques Ltd
The Gro
Newtown
Powys
UK
SY16 3BE
Moteurs Leroy-Somer
Usine des Agriers
Boulevard Marcellin Leroy
CS10015
16915 Angoulême Cedex 9
France
Model
No. Interpretation Format: Xaaa-bbc ddddde Format: Xaa-bbc ddddde
X Application M = Manufacturing Automation, E = Elevator, F = Flow,
H = HVAC, CSD = Compressor HS = High Speed
aa(a) Control System 100, 101, 200, 201, 300, 400, 600, 700, 701, 702 70, 71, 72
bb Frame Size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11
c Voltage Rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V
ddddd Current Rating Example 01000 = 100 A
e Configuration
A = AC in AC out (with internal choke), D = DC in AC out (Inverter), C = AC in DC out
(Rectifier), E = AC in AC out (without internal choke), T = AC in AC out with Dual
Rectifier
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements -
Electrical, thermal and energy
EN 61800-3: 2004 Adjustable speed electrical power drive systems - Part 3: EMC requirements and specific
test methods
EN 61000-6-2:2005 Electromagnetic compatibility (EMC) - Part 6-2: Generic standards - Immunity for
industrial environments
EN 61000-6-4:2007 Electromagnetic compatibility (EMC) - Part 6-4: Generic standards - Emission standard for
industrial environments
EN 61000-3-2:2006 Electromagnetic compatibility (EMC) - Part 3-2: Limits for harmonic current emissions
(equipment input current ≤16 A per phase)
EN 61000-3-3:2008
Electromagnetic compatibility (EMC) - Part 3-3: Limitation of voltage changes, voltage
fluctuations and flicker in public, low voltage supply systems, for equipment with rated
current ≤16 A per phase and not subject to conditional connection
G. Williams
Vice President, Technology
Date: 30th July 2015
Place: Newtown, Powys, UK
Unidrive M300 Quick Start Guide English Iss6.book Page 4 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide 5
Issue Number: 6
Declaration of Conformity
(including 2006 Machinery Directive)
This declaration applies to the Unidrive-M product range comprising model numbers listed below:
The model number may be followed by additional characters that do not affect the ratings.
This declaration relates to these products when used as a safety component of a machine. Only the Safe
Torque Off function may be used for a safety function of a machine. None of the other functions of the drive
may be used to carry out a safety function.
These products fulfil all the relevant provisions of the Machinery Directive 2006/42/EC and the EMC Directive 2014/
108/EC.
EC type examination has been carried out by the following notified body:
TUV Rheinland Industrie Service GmbH
Am Grauen Stein
D-51105 Köln
Germany
Notified body identification number: 0035
EC type-examination certificate numbers:
01/205/5270.01/14 dated 2014-11-11
01/205/5387.01/15 dated 2015-01-29
01/205/5383.02/15 dated 2015-04-21
The harmonised standards used are shown below:
Control Techniques Ltd
The Gro
Newtown
Powys
UK
SY16 3BE
Moteurs Leroy-Somer
Usine des Agriers
Boulevard Marcellin Leroy
CS10015
16915 Angoulême Cedex 9
France
Model
No. Interpretation Format: Xaaa-bbc ddddde Format: Xaa-bbc ddddde
X Application M = Manufacturing Automation, E = Elevator, F = Flow,
H = HVAC, CSD = Compressor HS = High Speed
aa(a) Control System 100, 101, 200, 201, 300, 400, 600, 700, 701, 702 70, 71, 72
bb Frame Size 01, 02, 03, 04, 05, 06, 07, 08, 09, 10, 11
c Voltage Rating 1 = 100 V, 2 = 200 V, 4 = 400 V, 5 = 575 V, 6 = 690 V
ddddd Current Rating Example 01000 = 100 A
e Configuration
A = AC in AC out (with internal choke), D = DC in AC out (Inverter), C = AC in DC out
(Rectifier), E = AC in AC out (without internal choke), T = AC in AC out with Dual
Rectifier
EN 61800-5-1:2007 Adjustable speed electrical power drive systems - Part 5-1: Safety requirements -
Electrical, thermal and energy
EN 61800-5-2:2007 Adjustable speed electrical power drive systems - Part 5-2: Safety requirements -
Functional
EN ISO 13849-1:2008 Safety of Machinery, Safety-related parts of control systems, General principles for
design
EN ISO 13849-2:2008 Safety of machinery, Safety-related parts of control systems. Validation
EN 61800-3: 2004 Adjustable speed electrical power drive systems - Part 3: EMC requirements and
specific test methods
EN 62061:2005 Safety of machinery, Functional safety of safety related electrical, electronic and
programmable electronic control systems
Unidrive M300 Quick Start Guide English Iss6.book Page 5 Tuesday, September 22, 2015 3:21 PM

6Unidrive M300/HS30 Quick Start Guide
Issue Number: 6
Person authorised to complete the technical file:
C Hargis
Chief Engineer
Newtown, Powys, UK
IMPORTANT NOTICE
These electronic drive products are intended to be used with appropriate motors, controllers, electrical
protection components and other equipment to form complete end products or systems. It is the
responsibility of the installer to ensure that the design of the complete machine, including its safety-related
control system, is carried out in accordance with the requirements of the Machinery Directive and any
other relevant legislation. The use of a safety-related drive in itself does not ensure the safety of the
machine.
Compliance with safety and EMC regulations depends upon installing and configuring drives correctly,
including using the specified input filters. The drive must be installed only by professional installers who
are familiar with requirements for safety and EMC. The assembler is responsible for ensuring that the end
product or system complies with all relevant laws in the country where it is to be used. For more
information regarding Safe Torque Off, refer to the Drive User Guide.
G. Williams
Vice President, Technology
Date: 1st July 2015
Place: Newtown, Powys, UK
Unidrive M300 Quick Start Guide English Iss6.book Page 6 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide 7
Issue Number: 6
1 Product information
1.1 Ratings
Model
Input
phases
Max.
cont
input
current
Max input
fuse rating
Nominal cable size Output current
European USA
1 Ph 3 Ph Input Output Input Output
Max.
cont
output
current
Nominal
power
Motor
power
ph A A A mm2mm2AWG AWG A kW hp
01100017 1 8.7 10 1 1 16 16 1.7 0.25 0.33
01100024 1 11.1 16 1 1 14 16 2.4 0.37 0.5
01200017 1 4.5 6 1 1 16 16 1.7 0.25 0.33
01200024 1 5.3 6 1 1 16 16 2.4 0.37 0.5
01200033 1 8.3 10 1 1 16 16 3.3 0.55 0.75
01200042 1 10.4 16 1 1 16 16 4.2 0.75 1
02100042 1 18.8 20 2.5 1 12 16 4.2 0.75 1
02100056 1 24 25 4 1 10 16 5.6 1.1 1.5
02200024 1 / 3 5.3/4.1 6 6 1 1 16 16 2.4 0.37 0.5
02200033 1 / 3 8.3/6.7 10 10 1 1 16 16 3.3 0.55 0.75
02200042 1 / 3 10.4/7.5 16 10 1 1 16 16 4.2 0.75 1
02200056 1 / 3 14.9/11.3 20 15 2.5/1.5 1 12/14 16 5.6 1.1 1.5
02200075 1 / 3 18.1/13.5 20 15 2.5 1 12 16 7.5 1.5 2
02400013 3 2.4 6 1 1 16 16 1.3 0.37 0.5
02400018 3 2.9 6 1 1 16 16 1.8 0.55 0.75
02400023 3 3.5 6 1 1 16 16 2.3 0.75 1
02400032 3 5.1 61 116163.21.11.5
02400041 3 6.2 10 1 1 16 16 4.1 1.5 2
03200100 1 / 3 23.9/17.7 25 20 4 1.5 10/12 14 10 2.2 3
03400056 3 8.7 10 1 1 14 16 5.6 2.2 3
03400073 3 12.2 16 1.5 1 12 16 7.3 3 3
03400094 3 14.8 16 2.5 1.5 12 14 9.4 4 5
04200133 1 / 3 23.7/16.9 25 20 4/2.5 2.5 10 12 13.3 3 3
04200176 3 21.3 25 4 2.5 10 12 17.6 4 5
04400135 3 16.3 20 2.5 2.5 10 12 13.5 5.5 7.5
04400170 3 20.7 25 4 2.5 10 12 17 7.5 10
The nominal cable sizes shown in the table above, are provided as a guide only. Ensure
that the cables used conform to the local wiring regulations.
NOTE
Unidrive M300 Quick Start Guide English Iss6.book Page 7 Tuesday, September 22, 2015 3:21 PM

8Unidrive M300/HS30 Quick Start Guide
Issue Number: 6
Figure 1-1 Model number structure
2Options
Table 2-1 System Integration (SI) option module identification
Type Option module Color Name Further details
Fieldbus
Purple SI-PROFIBUS
See relevant option
module User Guide
Medium
Grey SI-DeviceNet
Light Grey SI-CANopen
Beige SI-Ethernet
Brown Red SI-EtherCAT
Automation
(I/O expansion) Orange SI-I/O
Product line:
M300 / HS30
Frame size:
Current Rating :
Heavy Duty current rating x10
Drive Format :
A – AC in AC out
Voltage rating:
1 - 100 V (100 - 120 10 %)±
2 - 200 V (200 - 240 10 %)±
4 - 400 V (380 - 480 10 %)±
5 - 575 V (500 - 575 10 %)±
6 - 690 V (500 - 690 10 %)±
Derivative Electrical Specifications
M300 - 03 4 00073 A
Unidrive M300 Quick Start Guide English Iss6.book Page 8 Tuesday, September 22, 2015 3:21 PM

Unidrive M300/HS30 Quick Start Guide 9
Issue Number: 6
Table 2-2 Adaptor Interface (AI) option module identification
3 Mechanical installation
The drives can be panel mounted with 0 mm space between the drives. For further information on
mechanical installation refer to the Drive User Guide.
To remove the terminal cover, use a flat bladed screwdriver to rotate the terminal cover locating clip
by approximately 30° in a counter clockwise direction, and then slide the cover down.
Type Option module Name Further Details
Communications AI-485 Adaptor
See Drive User Guide
Backup
AI-Backup Adaptor
AI-Smart Adaptor
Drive
Size
HWD M1M2∅AB*
mm in mm in mm in mm in mm in mm in mm in mm in
1 160 6.30 75 2.95 130 5.12 143 5.70 53 2.08 5 0.2
0 0.00 100 3.93
2 205 8.07 78 3.07 150 5.91 194 7.63 55 2.17 5 0.2
3 226 8.90 90 3.54 160 6.30 215 8.46 70.7 2.80 5 0.2
4 277 10.91 115 4.53 175 6.89 265 10.43 86 3.40 6 0.23
A minimum clearance of 100 mm above and below Frame 01 to 04 products is required
for applications where the product is subjected to rated load and rated ambient
temperature.
A
W
M2
M2
BD
BA
HM1
Cover
release
NOTE
Unidrive M300 Quick Start Guide English Iss6.book Page 9 Tuesday, September 22, 2015 3:21 PM

10 Unidrive M300/HS30 Quick Start Guide
Issue Number: 6
Table 3-1 Tools required
Table 3-2 Recommended torque settings
* A minimum clearance of 50 mm above and below Frame 01 to 04 products is permissible
in applications where either the ambient operating temperature is 35 °C or less or the
average output current is derated by 20 %.
Derating for reduced clearances is to be applied in addition to the derating for increased
switching frequency if operating above 3 kHz. Refer to the Drive User Guide for the current
derating due to an increase in switching frequency.
If Din rail mounting is used in an installation, then mounting screws should be used to
secure the drive to the back plate.
Tool Location Size 1 Size 2 Size 3 Size 4
Small terminal screwdriver Control, relay and STO terminals 9999
3 mm Flat-bladed screwdriver Power terminals 9
5 mm Flat-bladed screwdriver Terminal cover 9999
4 mm Flat-bladed screwdriver AC power terminals 9
Philips screwdriver Power terminals 999
Torx 10 driver EMC & MOV screws 9999
Torx 15 driver Fan screw 9
Torx 20 driver Fan screw 999
Model size Terminal block
description Torque settings
All Control terminals 0.2 N m (0.15 Ib ft)
Relay terminals 0.5 N m (0.37 Ib ft)
1Power terminals 0.5 N m (0.37 Ib ft)
2, 3, 4 1.4 N m (1.03 Ib ft)
NOTE
NOTE
NOTE
Unidrive M300 Quick Start Guide English Iss6.book Page 10 Tuesday, September 22, 2015 3:21 PM