Bell 872101 User manual

B50D 6 X 6
ARTICULATED DUMP TRUCK
OPERATOR’S MANUAL
Document Part Number 872101

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TO THE OPERATOR
n
WARNING
Do not operate the machine unless you have read this manual and fully understand how to operate
the machine properly.
The safe operation of your BELL EQUIPMENT machines very important to prevent any personal injury and/
or damage. This manual must be read and fully understood before operating or carrying out any
maintenance on your BELL EQUIPMENT machine.
SAFETY SYMBOL
The following safety symbol is used for all safety messages. When you see the safety symbol, follow the
safety message to avoid personal injury or death.
WARNINGS and CAUTIONS must be read, fully understood and followed, before carrying out the action or
maintenance procedure concerned.
WARNINGS and CAUTIONS are always placed before any action or maintenance procedure where
personal injury and/or damage to the machine could occur if that action or maintenance procedure is not
carried out correctly.
WARNING AND CAUTION SYMBOL
Throughout this manual the word WARNING is used to alert the operator and others of the risk of personal
injury during the operation of the equipment. CAUTION indicates the possible damage to the machine.
NOTE highlights information of special interest.
CALIFORNIA PROPOSITION 65 WARNING n
Diesel engine exhaust and some of its constituents are known to the state of California to cause
Cancer, birth Defects and other Reproductive Harm.

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B50D 6X6
ARTICULATED DUMP TRUCK
OPERATOR’S MANUAL
THIS MANUAL IS APPLICABLE TO
B50D 6X6 ADT
Document Part Number 872101
Issue:0
(Revised:)
Technical Documentation
BELL EQUIPMENT COMPANY
Richards Bay

IMPORTANT
Due to BELL EQUIPMENT’S policy of continuous product improvement, the information contained in this
manual was correct up to the time of printing (Revised date of manual). Any changes after this date will only
be included in the next update of this manual.
The illustrations in this manual are pictorial and not necessarily true representations of components.
Photographs and illustrations may show optional equipment.

Amendment Record Sheet
7
The table below is a record of amendments made to this manual after the publication date.
Amendment Record Sheet
Authorisation for
Amendment Page No’s. Replaced Date Page Amended/ Pages Inserted By
Referance to oil specification corrected 49 3/09/2004 J.P. Mienie

Amendment Record Sheet
8
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9
INTRODUCTION
Read this manual carefully for it has been produced to assist you in the correct operation, maintenance and
care of your BELL EQUIPMENT machine. Failure to do so could result in personnel injury or equipment
damage.
This manual should be considered a permanent part of your machine and should remain with the machine
when you sell it.
Right and left hand sides are determined by facing in the direction of forward travel.
Write product identification numbers (P.I.N.), Vehicle Identification Number (V.I.N.) and serial Number in
Chapter 9. Accurately record all the numbers to help in tracing the machine should it be stolen. Your dealer
also needs these numbers when you order parts. File the identification numbers in a secure place off the
machine.
Warranty is provided as part of BELL EQUIPMENT’S support program for customers who operate and
maintain their equipment as described in this manual. The warranty is explained on the warranty certificate
which you should have received from your dealer.
Should the equipment be abused, or modified to change its performance beyond the original factory
specifications, the warranty will become void and field improvements may be denied.
This manual is divided into chapters. The information contained in the manual is in logical sequence, with
the instructions written in step by step format.
Effective maintenance on your BELL EQUIPMENT machine is achieved when personnel fully understand
the information contained in this manual.
Every effort has been made to ensure that the information contained in this manual was correct at the time
of publication. BELL EQUIPMENT Co. has a policy of continuous product development, improvement, and
design. BELL EQUIPMENT Co. reserves the right to change, amend and update the design of its product
at any time without prior notice. With this policy, changes may have occurred that are not included in this
manual.
Whilst every endeavour has been made to provide accurate and reliable information, BELL EQUIPMENT
Co. specifically disclaims any actual or implied warranty and under no circumstances shall be liable for any
loss, damage or injury to person or property suffered, whether direct, indirect or consequential, arising from
the use of this manual. In particular and without detracting from above, the disclaimer also applies in the
event of any specification, warning, or representation contained in this manual being inadequate,
inaccurate, or unintentionally misleading.
The user is urged to strictly comply with the instructions and warnings that are given in the interests of
general safety. Please do not hesitate to contact your BELL EQUIPMENT Product Support Representative
whenever you have a query on your BELL EQUIPMENT product or this manual.
The following address list was correct at 2 May 2001.
GROUP OPERATIONS LISTING
RICHARDS BAY (HEAD OFFICE)
Carbonate Cell....................................Tel: [phone] ..................................Private Bag X20046
Alton....................................................Fax: [phone] .................................EMPANGENI
RICHARDS BAY.................................Web site: www.bellequipment.com...........3880
3900

10
LOCATION OF OPERATIONS
EUROPEAN REGION
FRANCE
Bell France Sarl
Z.A. Route díArgenton-sur-Creuse .....Tel: [phone]
23800 Dun-Le-Palestel .......................Fax: + 33 55589 2324
FRANCE .............................................e-mail: [e-mail]
GERMANY
Bell Equipment (Deutschland) GmbH
Am Ringofen 24 / 14B.........................Tel: +49 - 6631 911 30
D-36304 Alsfeld...................................Fax: +49 - 6631 911 313
GERMANY..........................................e-mail: [e-mail]
UNITED KINGDOM
Bell Equipment U.K.
Unit 6C................................................Tel: [phone] (Direct)
Graycar Business Park .......................Tel: [phone] (Parts Direct)
Barton Turns .......................................Fax: [phone]
Barton-under-Needwood.....................e-mail: [e-mail] (General)
Burton-on-Trent...................................e-mail: [e-mail] (Sales)
DE13 8EN...........................................e-mail: [e-mail] (Customer Support)
UNITED KINGDOM.............................e-mail: [email protected] (Parts)
NORTH AMERICA
United States
Bell Equipment North America Inc.
2843 HWY 80......................................Tel: [phone]
Garden City.........................................Fax: [phone]
GEORGIA ...........................................e-mail: [e-mail]
GA 31408
USA
SOUTHERN AFRICA REGION
CAPE REGION
CAPE TOWN:
Bell Equipment Co SA (Pty.) Ltd.
Milan Street.........................................Tel: [phone].................................... P.O. Box 162
Airport Industria...................................Fax: [phone]................................... EPPINGDUST
CAPE TOWN ......................................e-mail: f[email protected].......................... 7475
7525

11
EAST LONDON
Bell Equipment Co SA (Pty.) Ltd.
25 Ray Craib Crescent........................Tel: [phone]..................................c/o P.O. Box 3443
Beacon Bay ........................................Fax: [phone]....................................North End
Industria..............................................e-mail: [e-mail]........................PORT ELIZABETH
EAST LONDON .................................. ..................................................................6001
5200
GEORGE
Bell Equipment Co SA (Pty.) Ltd.
Pioneer Road......................................Tel: [phone]..................................P.O. Box 1697
Pacaltsdorp.........................................Fax: [phone]....................................GEORGE
GEORGE............................................e-mail: [e-mail] .........................6530
6534
PORT ELIZABETH
Bell Equipment Co SA (Pty.) Ltd.
349 Kempston Road........................... Tel: [phone].....................................P.O. Box 3443
Korste, Port Elizabeth.........................Fax: [phone]....................................NORTH END
6056....................................................e-mail: [e-mail].........................6056
SPRINGBOK
Bell Equipment Co SA (Pty.) Ltd.
Drive Inn Road.................................... Tel: [phone]................................P.O. Box 618
Industrial Park.....................................Fax: [phone]....................................SPRINGBOK
SPRINGBOK.......................................e-mail: [e-mail]..........8240
8240
WINDHOEK
Bell Equipment Co SA (Pty.) Ltd.
37 LazaretT Street .............................. Tel: [phone]............................Private Bag 12018
Ausspann Platz...................................Fax: [phone].................................Auspann Platz
WINDHOEK........................................ ..................................................................WINDHOEK
NAMIBIA............................................. ..................................................................NAMIBIA
CENTRAL REGION
BLOEMFONTEIN
Bell Equipment Co SA (Pty.) Ltd.
109 Fritz Stockenstrom Street ............Tel: [phone].....................................P.O. Box 1878
Ooseinde.............................................Fax: [phone]....................................BLOEMFONTEIN
BLOEMFONTEIN................................e-mail: [e-mail].......................9300
9300
GAUTENG
Bell Equipment Co SA (Pty.) Ltd.
Bell Jet Park........................................Tel: [phone] to 22............................P.O. Box 25391
Griffiths Road......................................Fax: [phone]....................................EAST RAND
JET PARK...........................................e-mail: [e-mail]..................1462
1459....................................................e-mail: [email protected]ell.co.za

12
KIMBERLEY
Bell Equipment Co SA (Pty.) Ltd.
26 South Circular ................................Tel: [phone]................................. P.O. Box 2927
KIMBERLEY........................................Fax: [phone]................................... KIMBERLEY
8300....................................................e-mail: [e-mail]........................ 8300
KURUMAN
Bell Equipment Co SA (Pty.) Ltd.
8 Acacia Street....................................Tel: [phone].................................... P.O. Box 1396
KURUMAN..........................................Fax: [phone]................................... KURUMAN
8460....................................................e-mail: c[email protected] ........................ 8460
SWAZILAND
Bell Equipment Swaziland
Shop No. 4..........................................Tel: +268 - 51 - 87 496/7 ......................... P.O. Box 134
Second Street .....................................Fax: +268 - 51 - 87 498 ........................... Matsapha
Matsapha............................................ ................................................................. SWAZILAND
SWAZILAND
MIDDELBURG
Bell Equipment Co SA (Pty.) Ltd.
9 Celcius Street...................................Tel: [phone].................................... P.O. Box 2821
Building B............................................Fax: [phone]................................... MIDDELBURG
Industrial Area.....................................e-mail: bellm[email protected]................ 1050
MIDDELBURG
1050
NELSPRUIT
Bell Equipment Co SA (Pty.) Ltd.
3 Christie Crescent..............................Tel: [phone]................................. P.O. Box 1672
Vintonia 2............................................Fax: [phone]................................... NELSPRUIT
NELSPRUIT........................................e-mail: [e-mail] ...................... 1200
1200
RUSTENBURG
Bell Equipment Co SA (Pty.) Ltd.
16 Vanadium Street............................Tel: [phone]................................. P.O. Box 3701
Border Industrial..................................Fax: [phone]................................... RUSTENBURG
RUSTENBURG...................................e-mail: [e-mail]................ 0300
0300
TZANEEN
Bell Equipment Co SA (Pty.) Ltd.
8 Impala Street....................................Tel: [phone].................................... P.O. Box 2102
Industrial Sites.....................................Fax: [phone]................................... TZANEEN
TZANEEN ...........................................e-mail: [e-mail]........................... 0850
0850

13
WOLMARANSSTAD
Bell Equipment Co SA (Pty.) Ltd.
80 Kruger Street..................................Tel: [phone].....................................P.O. Box 587
WOLMARANSSTAD...........................Fax: [phone]....................................WOLMARANSSTAD
2630.................................................... ..................................................................2630
COASTAL REGION
EMPANGENI
Bell Equipment Co SA (Pty.) Ltd.
No.1 Irvine Bell Drive..........................Tel: [phone].....................................Private Bag X20046
Old Mill Industrial ................................Fax: [phone]....................................EMPANGENI RAIL
EMPANGENI ......................................e-mail: [e-mail]......................3910
3880
PIET RETIEF
Bell Equipment Co SA (Pty.) Ltd.
14 Smith Street...................................Tel: [phone]......................................c/o P.O.Box 1221
PIET RETIEF......................................Fax: [phone].....................................VRYHEID
2380.................................................... ..................................................................3100
PIETERMARITZBURG
Bell Equipment Co SA (Pty.) Ltd.
7 Van Eck Place..................................Tel: [phone].....................................P.O. Box 100436
MKONDENI.........................................Fax: [phone]....................................SCOTTSVILLE
3201....................................................e-mail: [e-mail] ..........................3209
PONGOLA
Bell Equipment Co SA (Pty.) Ltd.
Akasia Street.......................................Tel: [phone].....................................P.O. Box 681
PONGOLA..........................................Fax: [phone]....................................PONGOLA
3170.................................................... ..................................................................3170
PORT SHEPSTONE
Bell Equipment Co SA (Pty.) Ltd.
Shop 5 Industrial Park......................... Tel: [phone]..................................P.O. Box 560
Cnr. Main Harding and Izotsha Road.. Fax: [phone].................................PORT SHEPSTONE
PORT SHEPSTONE........................... ...............................................................4240
4240
RICHARDS BAY (Training Centre)
Carbonate Cell....................................Tel: [phone] ..................................P.O. Box X20046
Alton....................................................Fax: [phone] .................................EMPANGENI
RICHARDS BAY.................................e-mail: [e-mail]....................3880
3900

14
UMHLALI
Bell Equipment Co SA (Pty.) Ltd.
Lot 81..................................................Tel: [phone].................. P.O. Box 39
Shakas Head Industrial Park...............Fax: [phone]................................... UMHLALI
Shakas Head....................................... ................................................................. 4390
UMHLALI
4390
VRYHEID
Bell Equipment Co SA (Pty.) Ltd.
Bloekom Street....................................Tel: [phone].................................... P.O. Box 1221
VRYHEID............................................Fax: [phone]................................... Ausspann Platz
3100.................................................... ................................................................. 3100
NORTHERN REGIONS
MALAWI
Bell Equipment (Malawi) Ltd.
10/338 Mtendere Street ......................Tel: [phone]
Area 10 ...............................................Fax: [phone]
Lilongwe
MALAWI
MOZAMBIQUE
Bell Equipment (Mozambique) LTD
Avenida da Oau 121 ...........................Tel: +258 - 1 - 403 137/403 706 .............. Caixa Postal 2510
Maputo................................................Fax: +258 - 1 - 401 949 ........................... Maputo
MOZAMBIQUE....................................e-mail: [e-mail]. MOZAMBIQUE
Contact: Eddy Fischer.........................Cel: [phone]
ZAMBIA
Bell Equipment (Zambia) Ltd.
Plot 4675.............................................Tel: [phone]/123.................... P.O. Box 20367
Kitwe Chingola Road...........................Fax: [phone]................................. Kitwe
Kitwe...................................................e-mail: [e-mail] .......................... ZAMBIA
ZAMBIA
ZIMBABWE
Bell Equipment (Zimbabwe) Ltd.
16 Erith Road......................................Tel: [phone].......................... P.O. Box 2980
Willowvale ..........................................Fax: [phone]................................ Harare
ZIMBABWE.........................................e-mail:[e-mail]........ ZIMBABWE

15
DEALER
Please supply your dealer details here:

16
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TABLE OF CONTENTS
17
SAFETY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Specification - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Safety Features - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 25
Material Safety Data Sheets (MSDS) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Unauthorised Modifications of the Roll Over Protective Structure (ROPS) and the
Falling Objects Protective Structure (FOPS) - - - - - - - - - - - - - - - - - - - - - - - - - - 26
Noise Emission Levels - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
General Safety - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 26
SAFETY DECALS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 33
USER’S INFORMATINON FEEDBACK FORM- - - - - - - - - - - - - - - - - - - - - - - - - - - 43
CHAPTER 1. SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
MACHINE SPECIFICATIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 45
RECOMMENDED LUBRICANTS AND COOLANT ADDITIVES - - - - - - - - - - - - 49
RECOMMENDED TORQUE SETTINGS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 50
SERIAL NUMBER PLATES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 52
CHAPTER 2. OPERATOR CONTROL AND INSTRUMENTS- - - - - - - - - - - - - - - - - 53
SECTION 1. OPERATOR CONTROLS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 53
ACCELERATOR AND BRAKE PEDALS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
STEERING WHEEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 54
OPERATOR’S SEAT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 55
TRAINER SEAT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 57
RIGHT HAND CONTROL PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 58
SECTION 2. INSTRUMENTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 61
ENGINE OIL PRESSURE GAUGE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
COOLANT TEMPERATURE GAUGE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
AIR PRESSURE GAUGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
TRANSMISSION OIL TEMP. GAUGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 62
FUEL GAUGE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
SPEEDOMETER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
ALPHA NUMERICAL DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 63
MENU DISPLAY SCREEN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 64
INDICATORS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 65
GENERAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 66
SECTION 3. SWITCHES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
SWITCHES LEFT HAND SIDE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 69
IGNITION SWITCH- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 71
BATTERY DISCONNECT SWITCH - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 73
BATTERY CIRCUIT BREAKER BOX - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74

TABLE OF CONTENTS
18
STEERING COLUMN SWITCH- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 74
CLIMATE CONTROL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
AIR CONDITIONER.- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 75
LIGHTS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 76
HATCH IN ROOF- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
CIRCUIT BREAKER PANEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 77
FUSES AND DIODES- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 78
RELAYS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 79
MISCELLANEOUS EQUIPMENT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 79
WHEEL SPANNER AND BRACE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
WINDSCREEN WASHER WATER RESERVOIR - - - - - - - - - - - - - - - - - - - - - - 80
WINDSCREEN WIPER AND WASHER NOZZLE - - - - - - - - - - - - - - - - - - - - - - 80
HORNS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 80
FIRE EXTINGUISHER (OPTIONAL) - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 81
EMERGENCY EXIT HAMMER - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
ELECTRICAL MIRROR BRACKETS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
12-VOLT ACCESSORY SOCKET - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 82
CHAPTER 3. PROCEDURES BEFORE STARTING - - - - - - - - - - - - - - - - - - - - - - - 83
SECTION 1. SAFETY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
SAFETY INSTRUCTIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
NORMAL EXIT- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
EMERGENCY EXIT - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 83
SECTION 2. BEFORE STARTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
SAFETY RULES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 85
CHAPTER 4. OPERATING INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87
SECTION 1. SAFETY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87
SAFETY RULES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 87
SECTION 2. STARTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
BEFORE STARTING THE ENGINE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 89
SHUTTING DOWN THE ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
USING BOOSTER BATTERIES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 90
SECTION 3. RUNNING-IN- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
RUNNING-IN INSTRUCTIONS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 93
DOWN SHIFTING OR REVERSE INHIBITOR - - - - - - - - - - - - - - - - - - - - - - - - 94
DECELARATION AND STOPPING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 94
BRAKING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 95
Operating with Inter-axle Differential Lock- - - - - - - - - - - - - - - - - - - - - - - - - - - - 96
SECTION 4. OPERATING THE MACHINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
LOADING THE MACHINE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99

TABLE OF CONTENTS
19
STEERING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 99
OPERATING INDOORS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 100
CHAPTER 5. OPERATING TECHNIQUES- - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
SAFETY RULES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
Gear Selection - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 101
GEAR PRE-SELECTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
GEAR HOLD FUNCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 102
TRANSPORT OPERATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 103
CHAPTER 6. RECOVERY AND TRANSPORTATION- - - - - - - - - - - - - - - - - - - - - 107
SECTION 1. TOWING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
SAFETY RULES - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 107
SECTION 2. LIFTING - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
MACHINE LIFTING POINTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 111
MACHINE TIE-DOWN POINTS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
TRANSPORTING- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 113
CHAPTER 7. PRE-SERVICE INSTRUCTIONS- - - - - - - - - - - - - - - - - - - - - - - - - - 115
SECTION 1.SERVICE POSITION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 115
INSTALL THE BIN PROP - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 116
INSTALL THE ARTICULATION SAFETY BAR - - - - - - - - - - - - - - - - - - - - - - - 116
LOWER AND RAISE THE BELLY PLATE- - - - - - - - - - - - - - - - - - - - - - - - - - - 117
SECTION 2. RULES WHEN SERVICING - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
GENERAL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
DIESEL FUEL - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 121
CONTAMINATED OILS AND FLUIDS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 122
CHAPTER 8. MENU DISPLAY UNIT AND ALPHA NUMERICAL DISPLAY - - - - - 125
START-UP DISPLAY - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 125
DEFAULT SCREEN - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 126
TO SELECT BETWEEN MENUS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 126
CHAPTER 9. SERIAL NUMBERS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 131
NUMBERS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 131
CRIME PREVENTION TIPS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 133
CHAPTER 10. MAINTENANCE SCHEDULES - - - - - - - - - - - - - - - - - - - - - - - - - - 137
CHAPTER 11. AS REQUIRED SERVICE- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 141
SECTION 1. ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 141
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 141
SERVICE INSTRUCTIONS- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 141
SECTION 2. HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 149

TABLE OF CONTENTS
20
CHECK THE BREATHER, HOSES AND CONNECTIONS- - - - - - - - - - - - - - - 149
CHAPTER 12. DAILY OR 10 HOURLY SERVICE CHECKS - - - - - - - - - - - - - - - - 151
SECTION 1. ENGINE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 151
INTRODUCTION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 151
SECTION 2. TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153
TRANSMISSION - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 153
SECTION 3. TRANSFER CASE - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 157
CHECK THE TRANSFER CASE FLUID LEVEL - - - - - - - - - - - - - - - - - - - - - - 157
SECTION 4. HYDRAULICS, CAB AND ELECTRICAL - - - - - - - - - - - - - - - - - - - 159
HYDRAULICS - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 159
SECTION 5. LUBRICATION- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161
AUTO GREASING SYSTEM- - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - 161