BellSouth 100 User manual

BELLSOUTHTM 100 EGG INCUBATOR
Instruction Manual
BellsouthTM 100 egg incubator Models
BellsouthTM 100 egg incubator (Manually hand turn eggs)
BellsouthTM 100 egg incubator with Automatic turner
BellsouthTM 100 egg incubator with Semi-Automatic turner (Hand turn eggs with push/pull
rod)
Made in Australia by BellsouthTM
Bayale Pty Ltd trading as BellsouthTM poultry equipment, manufacturer and supplier of the
BellsouthTM egg incubator. ABN 54 895 116 137, ACN 154 912 839. Address: 5/22 Carter Way,
Dandenong South VIC Australia.

Bayale Pty Ltd trading as BellsouthTM, manufacturer and supplier of the BellsouthTM egg incubator.
ABN 54 895 116 137, ACN 154 912 839. Address: 5/22 Carter Way, Dandenong South VIC Australia.
BellsouthTM known as the “Bellsouth” in this instruction manual.
1
Table of Contents
BellsouthTM 100 egg incubator Models..................................... 2
General Safety Warnings......................................................... 3
Where should I use my incubator?........................................... 5
Maintenance and Cleaning....................................................... 6
Assembly of the BellsouthTM 100 egg incubator without turner
(Manual model)........................................................................ 7
Assembly of the BellsouthTM 100 egg incubator with a Semi
Auto turner............................................................................. 11
Assembly of the BellsouthTM 100 egg incubator with an
Automatic turner..................................................................... 14
Troubleshooting ..................................................................... 18
Technical Data....................................................................... 19
Index...................................................................................... 20

B E L L S O U T H TM 1 0 0 E G G I N C U B A T O R
I N S T R U C T I O N M A N U A L
Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg incubator.
ABN 54 895 116 137, ACN 154 912 839. Address: 5/22 Carter Way, Dandenong South VIC Australia.
2
BellsouthTM 100 egg incubator Models
Bellsouth 100 Egg
Incubator Models and
Intended Use
This instruction manual is for the guidance of operators of the
BellsouthTM 100 egg incubator and should be read and understood
before the egg incubator is assembled, connected to the electricity
supply or maintained.
The BellsouthTM 100 egg incubator comes as three models:
I. The BellsouthTM 100 egg incubator can be purchased without an egg
turner and is the BellsouthTM 100 egg incubator standard model that
requires the operator to open the lid and hand turn the eggs.
II. The BellsouthTM 100 egg incubator with the Semi-Automatic turner
is the BellsouthTM 100 egg incubator standard model with a Semi-
Automatic turner included. The Semi-Automtic turner requires the
operator to hand operate a push/pull rod for egg turning.
III. The BellsouthTM 100 egg incubator can be purchased with an egg
turner that can be plugged into power and is the BellsouthTM 100 egg
incubator standard model with the Automatic turner
If you already have a BellsouthTM 100 egg incubator without a turner,
then a turner can be purchased and will retrospectively fit your
BellsouthTM 100 egg incubator.
The BellsouthTM 100 egg incubator may be referred to as “egg
incubator” in this instruction manual. The BellsouthTM 100 egg

B E L L S O U T H TM 1 0 0 E G G I N C U B A T O R
I N S T R U C T I O N M A N U A L
Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg incubator.
ABN 54 895 116 137, ACN 154 912 839. Address: 5/22 Carter Way, Dandenong South VIC
Australia.
3
incubator models are designed for incubating avian eggs, namely
poultry, waterfowl, gamefowl and exotic species.
General Safety Warnings
Please read and understand the instructions and safety
warnings before using the BellsouthTM 100 egg incubator.
For egg incubation use only. Not to be used for any other
purpose. It is not a toy or novelty item. Children must be
adequately supervised by a competent adult.
Disconnect the egg incubator and turner from the power before
service, maintenance cleaning and disassembly.
Turn off power before lifting off lid of egg incubator.
Do not use if egg incubator is damaged or dismantled.
Do not use the egg incubator if the power cord is damaged.
Contact the Bellsouth to have the cord replaced.
Do not use the automatic turner with any other power pack. If
the power pack is damaged do not use the egg incubator.
Ensure your facility has a residual current device or ‘safety
switch’ before plugging your egg incubator into the power point.
Do not immerse or spray the egg incubator, turner or power
pack with water.
Heating element is hot. Do not touch heating element when in
operation.
Do not use if housing is damaged in any way or dismantled.
Do not place any items or liquids on top of the incubator.
Do not use solvents to clean the egg incubator. Follow the
cleaning instructions.
I C O N K E Y
!Important
Warning
Tip
!





B E L L S O U T H TM 1 0 0 E G G I N C U B A T O R
I N S T R U C T I O N M A N U A L
Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg incubator.
ABN 54 895 116 137, ACN 154 912 839. Address: 5/22 Carter Way, Dandenong South VIC
Australia.
4
Do not pull on the power cord at any time during incubation or
to disconnect. Unplug directly using plug when disconnecting.
Supervise your egg incubator when it is turned on or incubating
and check regularly, daily.
Fitting of any parts should be undertaken by a qualified
electrician. Isolate incubator from power supply before
investigating issues or performing routine maintenance.
Always use egg incubator on a level surface and keep away from
ledges.
Do not turn the egg incubator upside down at any time.
Caution: Some reports have come to hand of erratic performance
of Bellsouth incubators with solar and inverters. These have been
caused by over-voltage and spurious emissions from non-sine
wave inverters. Have an electrician test over-voltage and spurious
emissions. Use on a circuit with a continuous base load.
This egg incubator is not intended for use by persons (including
children) with reduced physical, sensory, or mental capabilities, or
people unfamiliar with these instructions, or lack of experience or
knowledge, to operate, clean, or maintain the egg incubator.
Do not cover the egg incubator with a towel or blanket if
temperature is low or if there is a power loss.
Do not misuse, sit on or stand on the egg incubator.
The thermometer has glass containing enclosed red paraffin spirit.
Handle with care; do not drop or break. If broken dispose of
carefully.
Do not place the egg incubator into wet, humid or moist
environments.
Do not remove labels from egg incubator.
Tip: Recommend using with a quality power surge protector.


!
!
!
!
!

B E L L S O U T H TM 1 0 0 E G G I N C U B A T O R
I N S T R U C T I O N M A N U A L
Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg incubator.
ABN 54 895 116 137, ACN 154 912 839. Address: 5/22 Carter Way, Dandenong South VIC
Australia.
5
Where should I use my incubator?
This egg incubator is intended to be used in a temperature controlled incubation
room between 15 and 28 degrees Celsius.
Under no circumstances should flammable, combustible or
explosive material be placed in or near the egg incubator.
Select a location free from draughts.
Select a location free from direct sunlight.
Do not place egg incubator in a dusty or dirty environment.
Do not move egg incubator when on and/or filled with water.
!
!

B E L L S O U T H TM 1 0 0 E G G I N C U B A T O R
I N S T R U C T I O N M A N U A L
Bayale Pty Ltd trading as BellsouthTM manufacturer of BellsouthTM egg incubator . ABN
54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong South VIC Australia.
6
Maintenance and Cleaning
To maintain the appearance and function of the Bellsouth 100 egg incubator post
hatch, all chicks must be moved to a pre-warmed brooder. Unplug egg incubator
and allow to cool before cleaning.
Maintenance or parts replacement is to be performed by a
qualified electrician.
Use a moist cloth to wipe over (avoid any chemicals or abrasive
cleaners). Solvents and alcohol based cleaners are not suitable as
they may melt or dissolve the egg incubator or its parts.
Remove all debris and dander. Brush away dust or debris with a
soft cloth or brush when egg incubator is switched off for
cleaning.
Ensure small objects or fragments do not get into ventilation
holes, near moving part or electrical components.
Do not alter or disassemble the egg incubator in any way.
Do not use or spray cleaners or other products in interior or exterior
of egg incubator.
Once cleaning is performed, ensure the egg incubator is completely
dry, store in an air tight area free from insects or vermin.
It is important that the turner is kept clean so that it slides
smoothly. Wash the floor, side rails and dividers in warm soapy
water and make sure the rollers on the sides roll freely when
placed back together.
Do not wash the drive motor, control box, or power pack.
Do not use the egg incubator as a brooder.
Remove water before moving.
Note
If your BellsouthTM egg incubator needs repair or parts,
contact BellsouthTM.


!



Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
7
Assembly of the BellsouthTM 100 egg incubator
without turner (Manual model)
Contents:
i. A BellsouthTM 100 egg incubator with view port (window) and thermostat
installed
ii. A thermometer and floor mounting bracket in a small box, in the bottom
(base) part of the polystyrene casing near the cast moulded water channels
iii. A perforated metal floor will be under the polystyrene casing (in the base of
the delivery box).
Assembly:
a. The bottom (base) part of the polystyrene casing contains the cast moulded water
channels and will need to be filled with water. If your ambient humidity is high,
use the smaller channel only and if ambient humidity is low, use the outer channel
only.
b. Carefully place the perforated metal floor into the bottom (base) part of the
polystyrene casing. The perforated metal floor has sharp edges - watch your
fingers!

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
8
c. To assemble the thermometer, bend the steel, free standing stand along the two
lines and screw thermometer onto stand (using screw provided) so it can be placed
on the perforated metal floor under the view port (window).
d. Place the assembled thermometer on the perforated metal floor.
e. Place the thermometer where it can be seen through the view port (window). The
idea is to mimic the broody bird placing her body on top of the eggs. The bottom
of the thermometer bulb will be level with, or just above, the top of the eggs. Adjust
height of thermometer by bending stand.

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
9
f. Place the thermostat sensor just above the top of the eggs (approx 1-3mm above).
g. Place the top (lid) part of the polystyrene casing onto the bottom (base) part of the
polystyrene casing so the lid and base fit well together.
h. Plug in the incubator to a surge protector portable 240V Australian power point
before placing eggs in incubator. Once plugged in, the lamp on the electronic
thermostat will turn on. Ensure the egg incubator reaches desired temperature of
103 degrees Fahrenheit and stabilises (for about an hour) before adding eggs to
incubator.
Please note if your room is colder than operating conditions allow then incubator
will not start and the light will not illuminate.
Using a good quality power point with surge protection and using an uninterrupted
power supply (UPS) will assist in protecting your incubator from power spikes and
brown outs.
i. The lamp on the electronic thermostat will flash continuously when the
power is on. The lamp indicates the element is heating. When the lamp is
off, this indicates that the thermostat is not causing the heating element to
heat.
j. If the egg incubator does not reach desired temperature of 103 degrees
Fahrenheit, use the temperature control knob located on top of the
incubator to make an adjustment. Please note that a small quarter turn will
change the temperature by several degrees so the adjustments are to be
incremental. Allow at least 20 minutes between adjustments.


Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
10
Temperature is measured in Fahrenheit (not Celsius).
Humidity is expressed as a percentage and is not indicated by the egg incubator.
Refer to the Air Cell fact sheet for more on humidity.
k. When temperature has stabilised place eggs into incubator. Place the eggs on the
perforated metal floor.


Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
11
Assembly of the BellsouthTM 100 egg incubator
with a Semi Auto turner
If you have purchased a BellsouthTM 100 egg incubator with a semi auto turner,
then follow these instructions.
Contents:
i. A BellsouthTM 100 egg incubator with view port (window) and thermostat
installed
ii. A thermometer and angle mounting bracket in a small box, in the
bottom (base) part of the polystyrene casing near the cast moulded water
channels
iii. A perforated metal floor will be under the polystyrene casing (in the base of
the delivery box).
iv. A semi auto turner curved end piece with push/pull rod
v. Plastic turner frame with plastic floor and plastic dividers
vi. Small plastic funnel

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
12
Assembly:
a. The semi auto turner will be inside, the bottom part of the egg incubator
polystyrene casing. The plastic floor and plastic dividers will be fixed together
with cable ties for transit. Remove cable ties.
b. The semi auto turner will sit on the perforated metal floor. The plastic
dividers will be assembled to a width slightly wider than the eggs you are
incubating, so they may turn.
c. Place the assembled frame and perforated metal floor into the incubator
base.
d. The thermometer is to be placed on the plastic dividers using the supplied
angle bracket and nuts & bolts.
e. Ensure the curved end pieces are firmly attached onto frame.
f. Ensure the plastic floor is located over the plastic rollers on each side of
frame.
g. The plastic dividers located fit into the indents on side of frame. Space wide
enough for rows of eggs to roll.
h. Place the first plastic divider near the motor end. Place a row of eggs on the
tray and place a second plastic dividers in place. Ensure the plastic dividers
allow several millimetres clearance of the eggs. If the eggs touch both dividers
at the same time they will skid and not roll over. Too many eggs in each row

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
13
may make the eggs bind on each other. Fill the tray with rows making sure the
rows are parallel.
If eggs roll up over each other, place blunt ends together and pointy ends
together.
i. Once all rows are set up, ensure thermostat sensor sits about 2mm above egg
height. Place the top part of the polystyrene casing onto the base ensuring it is
secure.
j. The eggs will be placed in rows between the plastic dividers.
k. Plug the egg incubator into a good quality surge protector 240 volt power
protected circuit. Watch the thermometer regularly, after placing the lid on
the incubator, to ensure the temperature is set correctly. The indicator lamp
will be flashing.
l. Push rod inwards to turn eggs in the morning. Pull rod outwards to turn eggs
in the evening. Pull more often if possible i.e. at least 3 times a day if possible.
m. Use the mini funnel to fill or refill the water channels, the locator holes are
marked on the base.


Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
14
Assembly of the BellsouthTM 100 egg incubator
with an Automatic turner
Contents:
i. A BellsouthTM 100 egg incubator with view port (window) and thermostat
installed
ii. A thermometer and angle mounting bracket in a small box, in the bottom
(base) part of the polystyrene casing near the cast moulded water channels
iii. A perforated metal floor will be under the polystyrene casing (in the base of
the delivery box).
iv. An Auto turner assembly with curved end piece and motor with cog
v. Plastic turner frame with plastic floor and plastic dividers
vi. Small plastic funnel
vii. The auto turner will have a bagged accessory pack with the electric automatic
turner power pack and cord and flat U shaped metal holder.

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
15
Assembly:
a. An Automatic turner will be inside, the bottom part of the egg incubator
polystyrene casing (if purchased). The plastic floor and plastic dividers will
be fixed together with cable ties for transit. An auto turner will have a plastic
bag with the electric automatic turner power pack and cord and flat U
shaped metal holder.
b. The auto turner will sit on perforated metal floor. The plastic dividers will
be assembled to a width slightly wider than the eggs you are incubating, so they
may turn. Ensure cable ties (for transit) are removed.
c. The thermometer is to be placed on a plastic divider. Place an egg on the tray
and place the thermometer on one of the plastic dividers using the bracket
in the accessory pack, in a place where the thermometer can be read through
the view port (window). Adjust the height of the thermometer bulb to sit
about 2mm above the top of the egg.
d. Ensure the curved end pieces are firmly slide onto frame.
e. Ensure the plastic floor is located over the plastic rollers on each side of
frame.
f. The plastic dividers slot into the indents on the side of the frame. Space
wide enough for rows of eggs to roll. For the auto turner slide the flat U
shaped metal clip over the end piece, with the bottom tongue under the

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
16
perforated metal floor. The curved section of the clip should be to the top.
Slide the clip on until the back of the clip is against the end piece.
g. Place the perforated metal floor and assembled frame into the incubator
base.
h. Remove black bung from the turner end of the incubator base to allow the
auto turner power cord through (see photo showing path with white line)
i. Place the tray into the turner frame with the gear
teeth under the motor. Lift the motor slightly to slide the
tray into place.
j. Check the motor is engaged in the gear and plug in
the automatic turner power pack and cord. Plug the
power pack into a good quality surge protector 240 volt
power socket and switch on the power point.
k. Pressing the test button will cause the motor to run
until it reaches its limit. Once started it will run and turn
automatically approximately every 1.5 hours. The turning
motor test control knob controls how far the eggs turn
(and how far the plastic tray will travel). Smaller eggs such
as quail eggs may require a smaller egg turn.
l. Place the first plastic divider near the motor end.
Place a row of eggs on the tray and place a second plastic
divider in place. Ensure the plastic dividers allow several
millimetres clearance of the eggs. If the eggs touch both
dividers at the same time they will skid and not roll over.
Too many eggs in each row may make the eggs bind on
each other. Fill the tray with rows making sure the rows are
parallel.
If eggs roll up over each other, place blunt ends together and pointy ends
together.


Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
17
m. Press the test button and check the eggs roll over, adjust the stroke if needed,
anticlockwise will reduce the turn stroke, clockwise to increase the stroke.
n. Once all rows are set up ensure thermostat sensor sits just above egg height.
Place the top part of the polystyrene casing onto the base ensuring it is secure.
o. Plug the egg incubator into a good quality surge protector 240 volt power
socket and switch on the power point. Watch the thermometer regularly after
placing the lid on the incubator, to ensure the temperature is set correctly.
The indicator lamp will be flashing.
p. Use the auto turner until 3 days before hatch is due. It is best if the
automatic turner is removed before the 3 day hatch period to keep it clean.
Chicks do best hatching on the mesh floor rather than in the turning tray.
q. Use the mini funnel to fill or refill the water channels, the locator holes are
marked on the base.
r. The eggs will be placed in rows between the plastic dividers.

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
18
Troubleshooting
Symptom
Solution
Indicator light is off when incubator is
on, and failure to heat
Ambient temperature too cold.
Incubator needs over 15 degrees
Celsius to heat or need new
thermostat.
Incubator too warm
Ambient temperature too warm.
Turner won’t stop (keeps repeating
return action)
Return auto turner end piece to
Bellsouth for repair.

Bayale Pty Ltd trading as BellsouthTM manufacturer and supplier of BellsouthTM egg
incubator. ABN 54 895 116 137, CAN 154 912 839. Address: 5/22 Carter Way, Dandenong
South VIC Australia.
19
Technical Data
The BellsouthTM 100 egg incubator models are designed for the hatching of avian eggs,
namely poultry, waterfowl, gamefowl and exotic species.
BellsouthTM is registered/protected under Trademark 506215 by Bayale Pty Ltd trading
as BellsouthTM
BellsouthTM 100 Incubator
Rated Voltage
240 Volts AC
Rated Power
40 watts
Weight
3kg
Insulation Class
Class 2
Heating Element
40 watts, double insulated
RCM
Double Insulated
Indoor Use only
BellsouthTM 100 Automatic Turner only
Rated Voltage
240 Volts AC
Rated Power
10 watts
Weight
1.5kg
Automatic Egg turning
Frequency
1.5 hour turning