Bend-Pak 5900181 User manual

1
INSTALLATION AND OPERATION MANUAL
SHIPPING DAMAGE CLAIMS
When this equipment is shipped, title passes to the
purchaser upon receipt from the carrier. Consequently,
claims for the material damaged in shipment must be made
by the purchaser against the transportation company at the
time shipment is received.
BE SAFE
Your new equipment was designed and built with safety
in mind. However, your overall safety can be increased by
proper training and thoughtful operation on the part of the
operator. DO NOT operate or repair this equipment without
reading this manual and the important safety instructions
shown inside.
1645 Lemonwood Dr.
Santa Paula, CA. 93060, USA
Toll Free 1-800-253-2363
Tel: [phone]
Fax: [phone]
www.bendpak.com
Keep this operation manual near the
machine at all times. Make sure that
ALL USERS read this manual.
ADJUSTABLE LIMIT
MICROSWITCH
OPTION FOR BENDPAK HD-9 4-POST LIFTS
PLEASE READ THE ENTIRE CONTENTS OF THIS MANUAL PRIOR TO
INSTALLATION AND OPERATION. BY PROCEEDING YOU AGREE THAT
YOU FULLY UNDERSTAND AND COMPREHEND THE FULL CONTENTS OF
THIS MANUAL. FORWARD THIS MANUAL TO ALL OPERATORS. FAILURE TO
OPERATE THIS EQUIPMENT AS DIRECTED MAY CAUSE INJURY OR DEATH.
REV A 08/04/2015
p/n 5900181

2
IMPORTANT NOTICE
Do not attempt to install this kit if you have never been
trained on basic automotive installation procedures. Never
attempt to lift components without proper lifting tools
such as forklift or cranes. Stay clear of any moving parts
that can fall and cause injury. These instructions must
be followed to ensure proper installation and operation
of your lift. Failure to comply with these instructions can
result in serious bodily harm and void product warranty.
Manufacturer will assume no liability for loss or damage
of any kind, expressed or implied resulting from improper
installation or use of this product.
PLEASE READ ENTIRE MANUAL
PRIOR TO INSTALLATION.
DEFINITIONS OF
HAZARD LEVELS
Identify the hazard levels used in this manual with the
following definitions and signal words:
Watch for this symbol: It Means: Immediate hazards
which will result in severe personal injury or death.
Watch for this symbol: It Means: Hazards or unsafe
practices which could result in severe personal
injury or death.
Watch for this symbol: It Means: Hazards or unsafe
practices which may result in minor personal injury,
product or property damage.
OWNER’S RESPONSIBILITY
To maintain the lift and user safety, the responsibility of
the owner is to read and follow these instructions:
t Follow all installation and operation instructions.
t Make sure installation conforms to all applicable Local,
State, and Federal Codes, Rules, and Regulations;
such as State and Federal OSHA Regulations and
Electrical Codes.
t Carefully check the lift for correct initial function.
t Read and follow the safety instructions. Keep them
readily available for machine operators.
t Make certain all operators are properly trained, know
how to safely and correctly operate the unit, and are
properly supervised.
t Allow unit operation only with all parts in place and
operating safely.
t Carefully inspect the unit on a regular basis and
perform all maintenance as required.
t Service and maintain the unit only with authorized or
approved replacement parts.
t Keep all instructions permanently with the unit and
all decals on the unit clean and visible.
BEFORE YOU BEGIN
Receiving:
The shipment should be thoroughly inspected as soon as it
is received. The signed bill of lading is acknowledgement by
the carrier of receipt in good condition of shipment covered
by your invoice. If any of the goods called for on this bill of
lading are shorted or damaged, do not accept them until the
carrier makes a notation on the freight bill of the shorted or
damaged goods. Do this for your own protection.
NOTIFY THE CARRIER AT ONCE if any hidden loss or
damage is discovered after receipt and request the carrier
to make an inspection. If the carrier will not do so, prepare
a signed statement to the effect that you have notified the
carrier (on a specific date) and that the carrier has failed to
comply with your request.
IT IS DIFFICULT TO COLLECT FOR LOSS OR DAMAGE
AFTER YOU HAVE GIVEN THE CARRIER A CLEAR
RECEIPT. File your claim with the carrier promptly. Support
your claim with copies of the bill of lading, freight bill,
invoice, and photographs, if available. Our willingness to
assist in helping you process your claim does not make
BendPak responsible for collection of claims or
replacement of lost or damaged materials.

3
REFER TO THE MANUAL THAT CAME WITH THE
LIFT FOR PROPER SAFETY AND OPERATING
INSTRUCTIONS. READ, FOLLOW AND
UNDERSTAND THE OPERATING MANUAL BEFORE
OPERATING ANY AUTOMOTIVE LIFT
1. With no vehicle loaded on the lift, raise lift all the way
off the ground and rest it on the top safety lock position.
2. Ensure that the lift is resting on the safeties.
3. Disconnect the Hydraulic Power Unit on the lift from
the electrical power source.
4. The Adjustable Limit Microswitch Kit will be installed
on the inside of the Powerside Runway near the ram end
of the Hydraulic Cylinder.
5. Select location for the Limit Switch Kit on the side of
the Runway adjacent to the Hydraulic Power Unit.
5. Once desired location is selected, use the Limit
Switch Bracket mounting holes as guides and drill four
holes in the side of the Runway. (See Fig 1.1)
6. Wire the microswitch prior to mounting Kit inside the
Runway. Refer to the wiring diagram on page 4.
7. Mount the Limit Switch Kit on the inside of the Run-
way using the four M6 Bolts, Nuts and Washers. Make
sure the microswitch lever is facing as shown.
(See Fig 1.2)
8. Route the electrical cable through the hose retainers
on the underside of the Powerside Runway and through
the ex hose to the power unit. Refer to the wiring dia-
gram on the following page for power unit connection.
DO NOT PROCEED OR GO NEAR THE LIFT WORK
AREA UNLESS VISUAL CONFIRMATION IS MADE OF
ALL SAFETY LOCKS. ALL LOCKS MUST BE ENGAGED
BEFORE PROCEEDING. FAILURE TO COMPLY WITH
THESE INSTRUCTIONS MAY RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
DO NOT PERFORM ANY MAINTENANCE OR
INSTALLATION OF ANY COMPONENTS WITHOUT
FIRST ENSURING THAT ELECTRICAL POWER HAS
BEEN DISCONNECTED AT THE SOURCE OR PANEL
AND CANNOT BE RE-ENERGIZED UNTIL ALL
MAINTENANCE AND/OR INSTALLATION
PROCEDURES ARE COMPLETED.
ALL WIRING MUST BE PERFORMED
BY A LICENSED ELECTRICIAN.
Fig. 1.1
Fig. 1.2
M6 Hardware

4
9. Reconnect the Hydraulic Power Unit on the lift to the
electrical power source.
10. Lower the lift to the nearest safety lock position below
the maximum desired lift height. (Read and Follow all
lowering precautions and instructions that came with the
lift.)
11. Ensure that the lift is resting on the safeties.
12. Adjust the microswitch on the slider bar by loosen-
ing the set screw on the top of the slider block. Slide it at
least 1” (25mm) past the Cylinder Guide Assembly Arm
and tighten the screw.
NOTE: The microswitch itself must be behind (towards
the front of the lift) the Cylinder Guide Assembly or the Kit
will not function properly.
13. Test the kit by raising the lift off of the safeties and
continue raising until the Cylinder Guide Assembly Arm
contacts the microswitch lever and stops the system. If
the system does not stop at the maximum desired height,
lower the lift onto the safeties and check the position of
the microswitch. It may be necessary to bend the micro-
switch lever to allow more contact.
WIRING DIAGRAM
Microswitch
220V Single Phase
DO NOT PROCEED OR GO NEAR THE LIFT WORK
AREA UNLESS VISUAL CONFIRMATION IS MADE OF
ALL SAFETY LOCKS. ALL LOCKS MUST BE ENGAGED
BEFORE PROCEEDING. FAILURE TO COMPLY WITH
THESE INSTRUCTIONS MAY RESULT IN SEVERE
PERSONAL INJURY OR DEATH.
DRAFT

5
DIMENSIONS ARE IN MM
☺
8
1
5
7
3
4
2
6
9
NEXT ASSEMBLY
ACCESSORY
ITEM
NO
PART
NUMBER
DESCRIPTION
QTY
REV
1 5600667
HD SERIES ADJUSTABLE LIMIT SWITCH SLIDER
WELDMENT
1
A
2 5525110
MICRO SWITCH DZ-10GV-1B
1
A
3 5525112
MICRO SWITCH COVER-5PA2
1
A
4 5530111
BHS 6-32 x 1.00
2
-
5 5530099
SSS M6 x 1.0 x 12
1
-
6 5545005
M6 FLAT WASHER
4
-
7 5530048
HHB M6 x 1.0 x 25
4
-
8 5535357
NUT M6 x 1.0 NL
4
-
9 5502132
16-2 SOOW UL 62 CABLE 600vac
3660mm*
A
SHEET 1 OF 1
REV
DWG. NO.
A
SIZE
TITLE:
NAME
DATE
CHECKED
DRAWN
SIZE:
MATERIAL:
A
1645 LEMONWOOD DR.
SANTA PAULA, CA 93060
PROPRIETARY AND CONFIDENTIAL
THE INFORMATION CONTAINED IN THIS DRAWING IS THE SOLE PROPERTY OF
BENDPAK INC.
ANY
REPRODUCTION IN PART OR AS A WHOLE WITHOUT THE WRITTEN PERMISSION OF
BENDPAK INC.
IS
PROHIBITED.
NOTE: UNLESS OTHERWISE SPECIFIED
.
TM
5210235
HD SERIES ADJUSTABLE LIMIT
SWITCH SLIDER ASSEMBLY
---
---
04/25/2012
DO NOT SCALE DRAWING
1:3
SCALE:
THIRD ANGLE PROJECTION
SEE SHIPPING INSTRUCTIONS FOR FINAL PACKAGING
1.
ASSEMBLE ITEMS AS SHOWN
2.
CABLE SHOWN IN REPRESENTATIONAL FORM
3.
(*) LENGTH FOR REFERENCE ONLY
4.

6
For Parts Or Service
Contact:
BendPak Inc. / Ranger Products
1645 Lemonwood Dr.
Santa Paula, CA. 93060
Tel: [phone]
Toll Free: 1-800-253-2363
Fax: [phone]
www.bendpak.com
p/n 5900181