Bentone B 55-2 FAME Technical specifications

Providing sustainable energy solutions worldwide
CR00445 178 076 66-4 2021-11-15
Installation- and maintenance instruction
B 55-2 FAME/RME
LMO24.255C2E
E4NC-1069 7P
Translation of the original instructions.

2Bentone
example Beispielexempel
352011030141
Designation
Type
Model
Serial no.
Motor supply
Main supply
MADE IN SWEDEN BY
LIGHT OIL 35-90kW 1,25-6,0 cSt 7-14bar
BF 1 KS 76-24
BF 1
BF 1 KS 76-24
1234567
1~230V 1,0A 50Hz IP 20
Man.Year 2019
Cap. Min-Max
3
?
1
-sv
1. Manualer på övriga språk
2. www.bentone.com\
nedladdning
eller scanna QR-koden.
3. Skriv in brännarens
artikelnummer som finns på din
typskylt (se bild) och välj ditt
språk.
Detaljerad ecodesign information
kan laddas ner på:
www.bentone.com/ecodesign.
-en
1. Manuals in other languages
2. www.bentone.com\download
or scan QR-code.
3. Enter the burner`s article
number on your data plate (see
picture) and select language.
Detailed ecodesign information
can be downloaded at:
www.bentone.com/ecodesign.
-da
1. Manualer på andre sprog
2. www.bentone.com\download
eller scan QR-koden.
3. Indtast brænderens
artikelnummer, der findes på
typeskiltet (se billede), og vælg
dit sprog.
Detaljerede oplysninger om
ecodesign kan downloades på:
www.bentone.com/ecodesign.
-fr
1. Manuels dans d’autres
langues
2. www.bentone.com\download
ou scannez le code QR.
3. Saisir le numéro d’article
du brûleur sur votre plaque
signalétique (consultez
l’illustration) et sélectionnez la
langue.
Des informations détaillées
sur l’écodesign peuvent être
téléchargées à l’adresse:
www.bentone.com/ecodesign.
-de
1. Gebrauchsanweisungen in
anderen Sprachen
2. www.bentone.com\download
oder scannen Sie den QR-Code.
3. Geben Sie die Artikelnummer
des Brenners auf Ihrem
Typenschild ein, (siehe Bild) und
wählen Sie die Sprache aus.
Detaillierte Informationen zum
Ecodesign können unter
www.bentone.com/ecodesign
heruntergeladen werden.
2

3Bentone
Table of contents
1. Safety Information____________________________________ 4
2. Technical data _______________________________________ 8
2.1 Dimensions B 55-2/B 65-2 _________________________ 8
2.2 Electric Specification ______________________________ 8
2.3 Working field B 55-2_______________________________ 9
2.4 Working field B 65-2_______________________________ 9
2.5 Adjusting the ignition electrodes and brake plate ______ 10
2.6 Recommended nozzle and pressure ________________ 10
2.7 Burner installation ________________________________ 10
2.8 Nozzle table_____________________________________ 11
2.9 Components ____________________________________ 13
3. General instructions _________________________________ 15
3.1 General rules ____________________________________ 15
4. Installation _________________________________________ 16
4.1 Handling and lifting instruktion _____________________ 16
4.2 Acceptance inspection____________________________ 17
4.3 Preparations for installation ________________________ 17
4.4 Distribution of oil _________________________________ 17
4.5 Electrical connection______________________________ 17
4.6 Mount the burner on the boiler _____________________ 18
4.7 Check oil line seals _______________________________ 18
5. Basic settings ______________________________________ 19
5.1 Example of basic setting __________________________ 19
5.2 Setting values for nozzle assembly and air damper
B 55-2/-2H/-2R/-3R _________________________ 21
5.3 Setting values for nozzle assembly and air damper
B 65-2/-2H/-2R/-3R _________________________ 21
5.4 Nozzle assembly regulation –
fixed brake plate _____________________________ 22
5.5 Nozzle assembly regulation – adjustable brake plate ___ 22
5.6 Hydraulic air adjustment __________________________ 23
5.7 Air setting_______________________________________ 23
6. Maintenance________________________________________ 24
6.1 Servicing the burner device _______________________ 24
6.2 Servicing air dampers ____________________________ 25
6.3 Replacing the damper motor_______________________ 26
6.4 Replacement of oil pump__________________________ 27
6.6 Replacement of electrical components ______________ 28
6.5 Check oil line seals _______________________________ 28
6.7 Vibration________________________________________ 29
6.7 Settings Damper motor 2-stage ___________________ 30
7. Pump instruction E4NC-1069 7P______________________ 31
7.1 Technical data ___________________________________ 31
7.2 Components ____________________________________ 31
7.3 Oil connection ___________________________________ 31
7.4 Changing the filter________________________________ 31
7.5 Function ________________________________________ 32
7.6 Preheating pump ________________________________ 32
8. Oil burner control ___________________________________ 33
8.1 Wiring diagram
B 55/B 65, 2-step, LMO24, FAME/RME _________ 33
8.2 Function LMO24 _________________________________ 34
8.3 Colour codes LMO24_____________________________ 35
8.4 Fault codes LMO24 ______________________________ 35
9. Fault Location ______________________________________ 36
9.1 Burner will not start_______________________________ 36
9.2 Burner will not start after normal use ________________ 36
9.3 Delayed ignition__________________________________ 37
9.4 Noise in pump ___________________________________ 37
9.5 Pump pressure __________________________________ 38
10. Log of flue gas analysis____________________________ 39
11. Oil burners maintenance instructions _______________ 40

4Bentone
1. Safety Information
This Installation and Maintenance manual:
• is to be regarded as part of the burner and must always be kept near
the installation site
• is intended for use by authorised personnel
• must be read prior to installation
• must be observed by all who work with the burner and associated
system components
• work with the burner may only be carried out by certified installers/
personnel
• Enertech AB is not liable for any typographical errors and reserves the
right to make design changes without prior notice.
• The burner may only be used for its intended purpose in accordance
with the product’s technical data.
• The burner may only be installed and operated by authorised
personnel.
• The product is packaged to prevent damage from occurring during
handling. Handle the product with care. Lifting equipment must be
used to lift larger packages.
• The products must be transported/stored on a level surface in a dry
environment, max. 80% relative humidity, no condensation.
Temperature -20 to +60 °C.
• Check that the burner is compatible with the boiler’s output range.
• The label information on the rating plate refers to the burner’s minimum
and maximum power.
• All components must be installed without being bent, twisted or
subjected to mechanical or thermal forces which can affect the
components.
• The burner must be installed so that it complies with local regulations
for fire safety, electrical safety, and fuel distribution.
• Make sure when installing the equipment that there is enough space to
service the burner.
• Permitted ambient temperature during operation 0 to +60°C. Max
80% relative humidity, no condensation.
• The installer must ensure that the room has adequate air supply.
• The room must comply with local regulations pertaining to its intended
use.
• The installation site must be free of chemicals.
• Burner tubes, fan wheels and air dampers may contain sharp edges.
• The surface temperature of the burner’s components can exceed
60°C.
• Caution: The burner has moving parts, and there is risk of crushing
injuries.
• The electrical installation must be professionally carried out in
accordance with applicable high voltage regulations, as per Enertech’s
recommendations.
165 105 85

5Bentone
• Before service, shut off the fuel supply and turn off the power to the
burner.
• Leak checks must be performed during installation and service to
prevent fuel leakage.
• Care should be taken by the installer to ensure that no electrical cables
or fuel lines are crushed or otherwise damaged during installation or
service.
• If the boiler is equipped with an access hatch, this must be equipped
with a hatch opening switch connected to the burner's safety system.
• When in operation, the burner’s noise level can exceed 85 dBA.
Use hearing protection.
• The burner must not be put into operation without proper safety and
protection devices.
• Fire extinguisher with Class BE recommended.
• Modifying the design or using accessories that have not been
approved by Enertech in writing is strictly prohibited.
• Prior to operation, the following points must be checked:
-fitting and installation work has been completed and approved
-electrical installation has been correctly performed
-flue gas ducts and combustion air ducts are not blocked
-all actuators and control and safety devices are in working order and
correctly set
• After commissioning
-If the gas burner control has a solid red light, contact your installer.

6
Bentone
General requirements RME
This is a burner designed for FAME, B-100 (RME) fuel. The fuel must meet
the requirements of standard EN 14214 for FAME.
The fuel must be stored and used according to the manufacturer’s
instructions. It should typically be used within 6 months of manufacture. Fuel
that is allowed to age loses its oxidation stability and produces aggressive
constituents. These cause oxidation damage to components in the oil
system. The fuel should be stored in a cool area to minimise these problems.
The RME cistern must be made of metal or dark coloured plastics approved
for the fuel.
The design of the equipment on the burner permits the use of EO1 type
oil without modification, although with appropriate adjustments to the
combustion after changing the fuel type.
Oil burners must be installed in accordance with local regulations. The
installer must therefore be knowledgeable of the regulations pertaining to oil
and combustion.
Installation should be carried out as a one-pipe system and used together
with the bleeder to vent the system, and an appropriate filter must also be
in place. Copper should be avoided in RME fuel systems since the fuel and
copper have an oxidising effect on each other.
Only oil suitable for the burner must be used and then in combination with
a suitable oil filter designed for FAME, B-100 (RME) and installed before the
burner’s oil pump.
The tank should be cleaned and the water should be checked regularly to
prevent problems related to corrosion and microorganisms. This should be
done once a year.
If the burner is replacing an existing burner, ensure that the oil filter is
changed to a filter designed for FAME, B-100 (RME). Installation may only be
performed by qualified personnel.
Care should be taken by the installer to ensure that no electrical cables or oil/
gas pipelines are crushed or damaged during installation or service.
Burners that run on FAME, B-100 (RME) fuel are and must be equipped with
parts designed for this fuel. This applies in particular to oil-related parts such
as the pump, solenoid valve, oil filter and hoses with fire-retardant sleeves. It
is very important when carrying out a service to replace old parts with new
parts of the same quality.
Maintenance
The boiler/burner must be checked regularly for faults or leakage. Any boiler/
burner that uses FAME (RME) fuel must be serviced at least twice a year. It is
very important that worn parts are replaced at the time of servicing with new
parts of the same quality.
Oil hoses must be of high-quality fluoride rubber or PTFE intended for FAME,
B-100 (RME).
The hoses must be fitted with fire-retardant sleeves in order to satisfy
requirements according to EN-ISO 6806.

7
Bentone
Components Service life – Recommended
replacement
Service life – Recommended
replacement Operating cycles
Control system 10 years 250,000 cycles
Pressure switch 10 years 250,000 cycles
Ignition system with flame guard 10 years 250,000 cycles
UV flame sensor 10,000 h N/A
Damper motor 500,000 cycles
Contactor 10 years 500,000 cycles
Burner Twice a year 3,000 h
Filter Twice yearly replacement 3,000 h replacement
Oil hose Once yearly replacement
Nozzle Twice yearly replacement 3,000 h replacement
Electrodes Replace/Clean twice a year Replace/Clean 3,000 h
Brake disc Replace/Clean twice a year Replace/Clean 3,000 h
Motor Twice a year 3,000 h
Drive shaft Check/replace in the event of
damage
Check/replace in the event of
damage
Fan wheel Twice a year
Replace if
need for cleaning/imbalance
3,000h
Replace if
need for cleaning/imbalance
Tank Check for water once a year
Clean tank once a year
Oil filter Twice a year 3,000 h replacement
Oil valve Tightness check twice a year Replace if leaky
The burner and its components must be recycled according to applicable regulations.
Burner service schedule
Servicing must be carried out twice a year or after 3,000 hours of operation.
Component replacement intervals
Delivery check
• Make sure everything is delivered and the goods have not been damaged during transit.
• If something is wrong with a delivery, report it to the supplier.
• Transport damage must be reported to the shipping company.

8
Bentone
165 205 86-3
2. Technical data
The burner is intended for:
• Light oil, B10 heating oil/biofuel blend, FAME, B-100 (RME) (as defined in DIN V51603-6).
and is used for:
• Water heating generators.
• Hot air generators (these require LMO 24 255 C2E).
2.1 Dimensions B 55-2/B 65-2
H
IA D
E
F
G
B
C
Type Motor supply Main supply Sound
B 55-2 230/400V 3,1/1,8A 230V 0,38A 50Hz 89 dBA ± 0,5 dBA
B 65-2 230/400V 5,9/3,4A 230V 0,38A 50Hz 89 dBA ± 0,5 dBA
Max operating current, see data plate.
2.2 Electric Specification
Burner correspond to IP 20
Flametube measurement A
B 55-2 274 374 474
B 65-2 258 358 458
Ø B Ø C D E F G H I * J
160 155 610 321 400 405 304 609 200
* Min. recommended distance to floor.

9
Bentone
2.3 Working field B 55-2
-
1,0
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
100 200 300 400 500 600 700 800
mbar
kW
13.0-67.5 kg/h
155-800 kW
160302-687-2
-1,0
0,0
1,0
2,0
3,0
4,0
5,0
6,0
7,0
8,0
9,0
10,0
11,0
12,0
13,0
200 300 400 500 600 700 800 900 1000 1100 1200
mbar
kW
22.0-99.5 kg/h
260-1180 kW
160302-688-2
2.4 Working field B 65-2

10
Bentone
Combustion device d1d2d3
B 55-2 ø (155) 165 M14 ø (226) 254-300
B 65-2 ø (155) 205 M14 ø (226) 254-300
d1
d2
d3
a
b
c
d
Burner, type a b c d e
B 55-2 2,5-3,0 2,0 6,5-7,0 2,0 6,0-7,0
B 65-2 2,5-3,0 2,0 6,5-7,0 2,0 10,0-12,0
B 65-2
e
e
B 55-2
Nozzle: 45° Solid/semisolid
60° Solid/semisolid
80° Solid/semisolid
Pump pressure 10 bar (8-25 bar) depending on pump model
Because of the various boiler types with varying furnace geometries and
furnace loads, it is impossible to commit to a certain scattering angle or a
specific distribution pattern.
It should be noted that the scattering angle and distribution pattern changes
with pump pressure.
!*NB It is important
that the spark does
not strike against
the brake plate or
nozzle.
2.5 Adjusting the ignition electrodes and brake plate
2.6 Recommended nozzle and pressure
2.7 Burner installation
2.7.1 Hole patten
Make sure the hole pattern on the boiler is designed for burner flange.

11
Bentone
2.8 Nozzle table
Pump pressure bar
The table applies to oil with a viscosity of 4.4 mm 2/s at a density of 830 kg/m 3..
10 11 12 13
Gph kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
1,00 3,72 44 38 3,90 46 40 4,08 48 42 4,24 50 43
1,10 4,09 48 42 4,29 51 44 4,48 53 46 4,67 55 48
1,20 4,47 53 46 4,68 55 48 4,89 58 50 5,09 60 52
1,25 4,65 55 47 4,88 58 50 5,10 60 52 5,30 63 54
1,35 5,02 59 51 5,27 62 54 5,50 65 56 5,73 68 58
1,50 5,58 66 57 5,85 69 60 6,11 72 62 6,36 75 65
1,65 6,14 73 63 6,44 76 66 6,73 80 69 7,00 83 71
1,75 6,51 77 66 6,83 81 70 7,14 85 73 7,42 88 76
2,00 7,45 88 76 7,81 93 80 8,16 97 83 8,49 101 87
2,25 8,38 99 85 8,78 104 90 9,18 109 94 9,55 113 97
2,50 9,31 110 95 9,76 116 100 10,19 121 104 10,61 126 108
2,75 10,24 121 104 10,73 127 109 11,21 133 114 11,67 138 119
3,00 11,16 132 114 11,71 139 119 12,23 145 125 12,73 151 130
3,50 13,03 154 133 13,66 162 139 14,27 169 146 14,85 176 151
4,00 14,89 176 152 15,62 185 159 16,31 193 166 16,97 201 173
4,50 16,75 199 171 17,57 208 179 18,35 218 187 19,10 226 195
5,00 18,62 220 190 19,52 231 199 20,39 242 208 21,22 252 216
5,50 20,48 243 209 21,47 255 219 22,43 266 229 23,34 277 238
6,00 22,34 265 228 23,42 278 239 24,47 290 250 24,46 302 260
6,50 24,20 287 247 25,37 301 259 26,51 314 270 27,58 327 281
7,00 26,06 309 266 27,33 324 279 28,55 339 291 29,70 352 303
7,50 27,92 331 285 29,28 347 299 30,59 363 312 31,83 377 325
8,00 29,79 353 304 31,23 370 318 32,63 387 333 33,95 403 346
8,50 31,65 375 323 33,18 393 338 34,66 411 353 36,07 428 368
9,00 33,59 398 343 35,14 417 358 63,71 435 374 38,19 453 389
9,50 35,37 419 361 37,09 440 378 38,74 549 395 40,31 478 411
10,00 37,23 441 380 39,04 463 398 40,78 484 416 42,44 503 433
11,00 40,96 486 418 42,94 509 438 44,86 532 457 46,68 554 476
12,00 44,68 530 456 46,85 556 478 48,94 580 499 50,92 604 519
14,00 52,12 618 531 54,65 648 557 57,10 677 582 59,41 705 606
16,00 59,57 706 607 62,46 741 637 65,26 774 666 67,90 805 692
18,00 67,02 795 683 70,27 833 717 73,41 871 749 76,39 906 779
20,00 74,47 883 759 78,08 926 796 81,57 967 832 84,87 1007 865
22,00 81,91 971 835 85,89 1019 876 89,73 1064 915 93,36 1107 952
24,00 89,36 1060 911 93,70 1111 956 97,88 1161 998 101,85 1208 1039
26,00 96,81 1148 987 101,50 1204 1035 106,04 1258 1081 110,33 1308 1168

12
Bentone
Pump pressure bar
The table applies to oil with a viscosity of 4.4 mm 2/s at a density of 830 kg/m 3..
14 15 16 17
Gph kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h kg/h kW Mcal/h
1,00 4,40 52 45 4,56 54 46 4,71 56 48 4,85 57 49
1,10 4,84 57 49 5,01 59 51 5,18 61 53 5,34 63 54
1,20 5,29 63 54 5,47 65 56 5,65 67 58 5,82 69 59
1,25 5,51 65 56 5,70 68 58 5,89 70 60 6,07 72 62
1,35 5,95 70 61 6,15 73 63 6,36 75 65 6,55 78 67
1,50 6,60 78 67 6,83 81 70 7,06 84 72 7,27 86 74
1,65 7,27 86 74 7,52 89 77 7,77 92 79 8,01 95 82
1,75 7,71 91 79 7,97 95 81 8,24 98 84 8,49 101 87
2,00 8,81 104 90 9,12 108 93 9,42 112 96 9,71 115 99
2,25 9,91 118 101 10,26 122 105 10,60 126 108 10,92 130 111
2,50 11,01 131 112 11,39 135 116 11,77 140 120 12,13 144 124
2,75 12,11 144 123 12,53 149 128 12,95 154 132 13,35 158 136
3,00 13,21 157 135 13,67 162 139 14,13 168 144 14,56 173 148
3,50 15,42 183 157 15,95 189 163 16,49 196 168 16,99 201 173
4,00 17,62 209 180 18,23 216 186 18,84 223 192 19,42 230 198
4,50 19,82 235 202 20,51 243 209 21,20 251 216 21,84 259 223
5,00 22,03 261 225 22,79 270 232 23,55 279 240 24,27 288 247
5,50 24,23 287 247 25,07 297 256 25,91 307 264 26,70 317 272
6,00 26,43 313 270 27,49 326 280 28,27 335 288 29,13 345 297
6,50 28,63 340 292 29,63 351 302 30,62 363 312 31,55 374 322
7,00 30,84 366 314 31,91 378 325 32,98 391 336 33,98 403 374
7,50 33,04 392 337 34,19 405 349 35,33 419 360 36,41 432 371
8,00 35,25 418 359 36,47 433 372 37,69 447 384 38,80 460 396
8,50 37,45 444 382 38,74 459 395 40,04 475 408 41,26 489 421
9,00 39,65 470 404 41,02 486 418 42,40 503 432 43,69 518 446
9,50 41,85 496 427 43,30 514 442 44,75 531 456 46,11 547 470
10,00 44,06 523 449 45,58 541 465 47,11 559 480 47,11 559 480
11,00 48,46 575 494 50,14 595 511 51,82 615 528 53,40 633 545
12,00 52,87 627 539 54,70 648 558 56,53 670 576 58,25 691 594
14,00 62,68 732 629 63,81 757 651 65,95 778 669 67,96 806 693
16,00 70,49 836 719 72,93 865 744 75,38 894 769 77,67 921 792
18,00 79,30 940 809 82,05 973 837 84,80 1006 865 87,38 1036 891
20,00 88,11 1045 899 91,17 1081 930 94,22 1117 961 97,09 1151 990
22,00 96,92 1149 988 100 1189 1023 104 1229 1057 107 1267 1089
24,00 106 1254 1078 109 1297 1116 113 1341 1153 116 1382 1188
26,00 115 1359 1168 119 1406 1209 122 1453 1249 126 1497 1287

13
Bentone
2.9 Components
1.Flametube
2.Locking device, flange
3.Brake plate
4.Nozzle
5.Nozzle assembly
6.Ignition electrodes
7.Electric panel
8.Damper motor
9.Cover, inspection glass
10. Fuse
11. Indicating lamp Stage 3
12. Switch ll-llll
13. Indicating lamp Stage 2
14. Switch l-ll
15. Indicating lamp Stage 1
16. Switch 0-l
17. Motor
18. Adjustment device,
airdamper
19. Scale, air regulation
20. Nozzle assembly
adjustment fixed
21. Scale, nozzle assembly
22. Solenoid valve bloc Stage 2
23. Solenoid valves
24. Connecting pipe
2
134 5 6 7
17
8
18 19 20 21 22 23 24
9
10
11
12
13
14
15
16
B55/B65 2H

14
Bentone
25. Pump
26. Scale, air regulation
27. Nozzle assembly
adjustmentfixed
28. Damper motor
29. Fan wheel
30. Thermal overload protection
31. Contactor
32. Control box
33. Front plate, relay base
34. Ignition transformer
35. Photocell
36. Ignition wires
37. Air damper
38. Air intake
39. Solenoid valve bloc Stage 2
40. Connecting pipe
41. Solenoid valve
42. Adjustment device, Nozzle
assembly
43. Nozzle assembly adjustment
hydrauli
44. Damper motor
45. Solenoid valve
46. Scale, Nozzle assembly
47. Solenoid valve bloc Stage 3
48. Hydraulic hose
29
25
27
26
28
30 31 32 33 34
35
36
3738394041
4342 45 4644 42 43 45 4644
47
48
47
48

15
Bentone
165 205 33
3. General instructions
3.1 General rules
The installation of an oil burner should be carried out in accordance with
local regulations. The installer of the burner must therefore be aware of all
regulations relating to oil and combustion.
Only oil suitable for the burner should be used and then in combination with
a suitable oil filter before the oil pump of the burner.
If the burner is replacing an existing burner make sure that the oil filter
is replaced or cleaned. The installation must only be undertaken by
experienced personnel. Care should be taken by the installer to ensure
that no electrical cables or fuel/gas pipes are trapped or damaged during
installation or service/maintenance.
3.1.1 Installation and maintenance instructions
The maintenance instructions supplied with the burner must be kept at an
easily accessible location in the boiler room.
3.1.2 Instructions
The user must be receive detailed instructions concerning the functionality
of the oil burner and entire system. It is the responsibility of the supplier to
provide the user with instructions.
3.1.3 Inspection and maintenance
The boiler/burner should be examined regularly for any signs of malfunction
or oil leakage. (See service schedule)
3.1.4 Start up
In order to obtain the correct setting, a flue gas analysis and temperature
measurement must be carried out. Otherwise, there is a risk of soot build
up, poor efficiency or condensation precipitation in the chimney. The system
must be fine-tuned at start-up. The temperature in the chimney must be at
least 60 °C at 0.5 m down in the chimney to prevent condensation.

16 Bentone
4. Installation
4.1 Handling and lifting instruktion
!The lifting aid we used
here are available as
spare parts.

17
Bentone
4.2 Acceptance inspection
Make sure everything is delivered and the goods have not been damaged
during transit. If something is wrong with the delivery, report it to the supplier.
Transport damage must be reported to the shipping company.
4.3 Preparations for installation
Check that the burner’s dimensions and capacity range are suitable for the
boiler in question. The power data on the type sign refers to the burner’s min.
and max. power.
4.4 Distribution of oil
In order to achieve good reliability, it is important that the oil distribution
system is designed correctly.
Take the following into account:
• Selection of pipe diameter, pipe length and height difference; see
Pump instruction.
• Pipelines are to be laid with a minimal number of glands.
• The pipes are to be laid so that the oil supply hoses are not subjected
to tensile stresses or are excessively bent when the burner is swung
out or removed for service.
• The oil filter should be installed so that the filter cartridge can easily be
replaced or cleaned. Self-cleaning filters are recommended for oils of a
higher viscosity or oils that contain significant impurities.
• Oil-affected parts shall be selected in materials that are capable of
withstanding the medium’s physical properties.
• When installing oil hoses, check that the inlet and return hoses are
fitted to the appropriate connection on the oil pump. The hoses shall
be located so that they do not bend or become subject to tensile load.
• Bleed the oil system. The oil pump/oil preheater may be damaged if
run dry. The vacuum should not fall below 0.3 bar in the suction line
during start-up.
!Be sure to fill the
burner oil system
before starting it for
the first time.
!If any electrical connection is used other than that recommended by Bentone,
there may be a danger of damage to property and personal injury.
4.5 Electrical connection
• Before work on the electrical connection, the current should be
disconnected so that the installation is isolated.
• Electrical connection must be done in accordance with the applicable
regulations.
• Burners should be connected to an isolator switch.
• The connection should be made in accordance with the wiring
diagram.
• Fuse rating is as required.
!The oil filter must
be installed before
the burner’s oil
pump.

18 Bentone
4.6 Mount the burner on the boiler
1. Separate the burner body and the flange.
2. Remove the brake disc from the oil pipe.
3. Install the selected nozzle. (See Technical data)
4. Install the brake disc on the oil pipe
5. Remove the burner pipe from the flange.
6. Install the flange with gasket on the boiler.
7. Install the burner pipe on the flange. Make sure that the holes in the
front edge of the burner pipe are pointing down (not on all burner
pipes). This allows any drops of oil to run out.
8. Insulate between the burner and boiler door to reduce radiated heat.
9. Install the burner body on the flange.
10. Lock the burner body using with the nut/nuts.
11. Connect the oil pipes to the pump, refer to the chapter - servicing of
burners.
12. Connect the burner electrically, refer to the chapter - servicing of
burners.
4.7 Check oil line seals
Once the burner has been installed and commissioned, the seals of the
various coupling elements should be checked.
When a leak is detected, it is usually sufficient to tighten the coupling
element that is leaking.
!If the burner tube must be installed from the inside
of the boiler, this means that the boiler must be
opened or have a spectacle flange that is desig-
ned so that it can be reconnected with the burner
tube mounted.
165 105 61 2020-11-02

19
Bentone
165 205 35-3
Choice of nozzle
B 65-2 / B 65-2H / B 65-2R
Burner output 770 kW
Nozzle Stage 1 770 x 0,6 = 460 kW
460 / 11,86 = 38,8 kg/h
Nozzle Stage 2 770 x 0,4 = 310 kW
310 / 11,86 = 26,1 kg/h
This provides the following nozzle according to the
nozzle table, (see Technical data).
Stage 1 8,50 Gph
Stage 2 6,00 Gph
Pump pressure : 14 bar
Basic settings B 65-2H
Nozzle assembly Stage 2 = 15
Air adjustment Stage 1 = 25°
Stage 2 = 65°
Each graduation on the scale corresponds to 10°.
Basic settings B 65-2
Power outputs and nozzle choice from example.
Nozzle assembly Steg 2 = 15
Damper motor Closed = 0° Blue cam
Stage 1 = 25° Orange cam
MV 2 = 50° Black cam
Stage 2 = 65° Red cam
The black cam for Stage 2 (MV 2) must be placed
between the cams for Stage 1 and Stage 2.
The positions of MV 2 are determined by the boiler
characteristics when switching between stages, but
for a basic setting the black cam should be placed in
the middle.
Basic settings B 65-2R
Power outputs and nozzle choice from example
Nozzle assembly Stage 1 = 0
Stage 2 = 15
Damper motor Closed = 0° Blue cam
Stage 1 = 25° Orange cam
MV 2 = 40° Black cam
Stage 2 = 50° Red cam
The black cam for Stage 2 (MV 2) must be placed
between the cams for Stage 1 and Stage 2.
The positions of MV 2 are determined by the boiler
characteristics when switching between stages, but
for a basic setting the black cam should be placed in
the middle.
5. Basic settings
5.1 Example of basic setting

20
Bentone
Choice of nozzle B 65-3R
Burner output 880 kW
Nozzle 880 / 3 = 293 kW
293 / 11,86 = 24,7 kg/h
This provides the following nozzle according to the
nozzle table, (see Technical data).
Stage 1 5,50 Gph
Stage 2 5,50 Gph
Stage 3 5,50 Gph
Basic settings B 65-3R
Power outputs and nozzle choice from example
Nozzle assembly Stage 1/2 = 5
Stage 3 = 20
Damper motor Stage 1 = 10° Blue cam
MV 2 = 30° Black cam
Stage 2 = 44° Orange cam
MV 3 = 60° Green cam
Stage 3 = 80° Red cam
The cams for Stage 2 (MV 2) and Stage 3 (MV 3)
must be placed between the cams for Stage 1
and Stage 2, and between Stage 2 and Stage 3,
respectively.
The positions of MV 2 and MV 3 are determined by
the boiler characteristics when switching between
stages, but for a basic setting the cams (MV2 and
MV3) should be placed in the middle.
Prior to commissioning, the basic settings of the burner can be set
in accordance with the diagram. See under Basic settings Note that
it is simply a matter of a basic setting that should be adjusted
retrospectively once the burner has started. A flue gas analysis and
soot quantity measurement must be carried out when fine-tuning the burner.
Recomended exsess air
Grade of Oil Excess air flue gases Max. % CO2
% O2% CO2Lambda 1.2
Light oil, B10 heating oil/
biofuel blend (as defined
in DIN V51603-6)
3–5 ≈12,5 15,4