Town & Country Fireplaces TCWS.54NGST04D User manual

120517-20 TCWS.54NGST04D 5056.425183D
PART# TCWS.54NGST04D
For TCWS.54DST
Series D
Fireplaces
These instructions are supplementary to the Installation
and Operating Instructions supplied with the replace
and should be kept together. Refer to the Installation
and Operating Instructions for proper gas supply, safety
requirements and operating instructions.
TCWS.54DST
TRANQUILITY
BURNER KIT
INSTRUCTIONS
INSTALLER: Leave this manual with the appliance.
CONSUMER: Retain this manual for future reference.
Visit www.townandcountry.com for the most recent version of this manual

TCWS.54NGST04D_120517-20
5056.425183D
Secondary oor
Left burner (with tab) Right burner
Outer burner tray legs Center burner tray leg
Outer burner tray legs
Rock set (5 boxes)
280417-16 TCWS.54NGST04D 5056.425183D
PART# TCWS.54NGST04D
For TCWS.54DST
Series D
Fireplaces
These instructions are supplementary to the Installation
and should be kept together.Refer to the Installation
and Operating Instructions for proper gas supply,safety
requirements and operating instructions.
TCWS.54DST
TRANQUILITY
BURNER KIT
INSTRUCTIONS
.ecnailppaehthtiwlaunamsihtevaeL:RELLATSNI
CONSUMER:Retain this manual forfuture reference.
Visit www.townandcountry.com for the most recentversion of this manual
2 bags of sand and pilot rock
Manual & hardware
2
Contents of Package

TCWS.54NGST04D_120517-20
NOTE: For purposes of clarity, the “Front” of the fireplace shall be the side which has access to the
electrical connection compartment cover, the connection to the gas valve and the side which places
the control compartment cover and the coaxial vent located on top of the fireplace to your left.
1. With the electrical connection compartment to your left, insert one of the two secondary oor
panel on the right hand side of the replace.
2. Insert the other secondary oor panel into the left side of the rebox. As the panel is lowered, feed the
pilot assembly through the square opening in the panel as shown in Figure 3. Once the pilot is through the
hole, and the secondary oor panels are seated properly, secure them with the screws provided.
3. Secure the center leg to the right hand secondary oor panel as shown in Figure 4.
Figure 1: Inserting right side secondary oor. Figure 2: Inserting left side secondary oor.
Figure 3: Feeding pilot assembly up through the left side
secondary oor.
Figure 4: Securing the center leg.
Installing secondary oor panels and burners
Note: If converting fireplace from natural gas to propane gas, please refer to
“Propane Conversion” on page 12 before proceeding.
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Tranquility Burner Installation

TCWS.54NGST04D_120517-20
5056.425183D
Figure 5: Securing outer leg on left hand side secondary
oor panel.
Figure 6: Securing outer leg on right hand side secondary
oor panel.
4. Place one of the two outer legs on the left hand secondary oor panel. Be sure to secure this leg in the
orientation shown and secure to the second set of holes in from the left side (Figure 5).
5. Place the other outer leg on the right hand secondary oor panel. Be sure to secure this leg in the orienta-
tion shown and secure to the set of holes furthest to the right (Figure 6).
6. Secure the pilot assembly to the center leg as shown in Figure 7. Use two Robertson screws supplied with
kit.
Figure 7: Securing pilot assembly to center leg.
4

TCWS.54NGST04D_120517-20
NOTE: Check air shutter for correct fuel setting before proceeding any further. Both burner
shutters are to be set the same. Fully closed for NATURAL GAS and 3/16” open for LIQUID PROPANE.
CAUTION: The burners should be tightly butted up against each other at the center to ensure
correct operation.
3/16” Open for Propane Gas
Fully closed for Natural Gas
Figure 8: Shutter gap settings.
7. Check to see that the air shutters on the burners are set to the gas type being used before installing the
burners (Figure 8).
8. The left hand burner has a tab on its underside. This tab will t into the slot located on the top of the
center leg (Figure 9).
9. While lining up the tab and the slot, t the air shutter over the orice. Lay the burner down onto the center
leg and the outside left leg. Move the burner toward the center of the replace until the tab reaches its
end in the slot (Figure 10).
10. Install the right hand burner by laying it down on the center leg and the outside right leg.
Slot
Tab
Figure 9: Installing left hand burner tab to center leg.
Burner tab
Orice
Air shutter
Figure 10: Installing left hand burner air shutter onto
orice.
55056.425183D

TCWS.54NGST04D_120517-20
5056.425183D
Install Side Panels
Side panel
retainer clips
Figure 11: Side panel retainer clips location. Figure 12: Side panel.
11. If not already removed, remove the side panel retainer clips located in the upper rebox (Figure 11). There
are two clips at each end of the rebox.
12. Position one of the two side panel into the rebox as shown in Figure 13. Reattach the side panel retainer
clips. Make sure that the clips are right up against the side panels before tightening screws (Figure 14).
Figure 13: Installing side panel. Figure 14: Reinstalling side panel retainer clips.
6

TCWS.54NGST04D_120517-20
Figure 15: Burners and side panels in place.
Figure 16: Burner tray in place.
13. With the side panels in place, install the burner tray cover and secure with six screws onto the legs. There
is a opening for the pilot assembly in the burner tray (Figure 16).
Installing sand and decorative rocks
14. Pour sand into the burner tray and gently spread and smooth using the supplied brush (Figure 17). Try to
keep all of the sand in the tray and avoid spill over.
Figure 17: Brushing the sand smooth in the burner tray.
75056.425183D

Figure 18: Bottom of rock with arrow.
J
A
B
C
D
E
F
G
H
Figure 19: Single set of rocks.
Figure 20: Rock A right side.
TCWS.54NGST04D_120517-20
5056.425183D
15.Position yourself at the “REAR” of the replace - as a reminder, the front is the side which puts
the electrical connection compartment and the exhaust ue on your left hand side. Each rock has
a slot in it’s base and is marked with a letter and an arrow (Figure 18). The rocks must be posi-
tioned so that the arrows point toward you. There are nine rocks per box and there are ve boxes
of rocks included with the burner kit. Four sets (Figure 19) will be placed onto the tabs with the
fth set of rocks placed randomly as desired. In this example, the nal rock to be placed will be a
“B” rock. Note: There is no “I” rock.
16.Begin by placing an “A” rock on the right hand most tab. Then work your way to the left placing
the rocks as shown in Figure 20 through Figure 30.
Figure 21: Rock B.
8

TCWS.54NGST04D_120517-20
Figure 22: Rock C. Figure 23: Rock D.
Figure 24: Rock E. Figure 25: Rock F.
Figure 26: Rock G. Figure 27: Rock H.
95056.425183D

TCWS.54NGST04D_120517-20
5056.425183D
Figure 28: Rock J. Figure 29: Rock A left side.
Figure 30: Rock B left side. Figure 31: Exposed pilot assembly.
Figure 32: Pilot rock. Figure 33: Pilot rock in place.
10

Narrow edge toward center
of replace
Figure 35: Edge panel prole.
TCWS.54NGST04D_120517-20
17.Pilot rock. Once all rocks have been positioned, a hollow pilot rock (Figure 32) will cover the pilot
assembly. Place it so that its side opening allows the pilot ame to extend to the burners (Figure
33).
18.Place the two edge panels along the length of the replace (Figure 34) with the short side facing
toward the center (Figure 35).
Enamel edge panels
Figure 34: Edge panels in place.
11 5056.425183D

TCWS.54NGST04D_120517-20
5056.425183D
WARNING
This conversion kit shall be installed by a qualified service agency in accordance with the manufac-
turer's instructions and all applicable codes and requirements of the authority having jurisdiction.
If the information in these instructions is not followed exactly, a fire, explosion or production of carbon
monoxide may result causing property damage, personal injury or loss of life.
The qualified service agency is responsible for the proper installation of this kit.
The installation is not proper and complete until the operation of the converted appliance is checked
as specified in the manufacturer's instructions supplied with the kit.
If this unit is to be used on propane convert as follows using the components supplied with the pro-
pane gas conversion kit. Propane conversion kit part number is TCWS.54DSTLPKIT.
Note: Factory supplied components must be used to ensure correct input. After conversion conrm
proper manifold pressure.
CAUTION
The gas supply and electrical power breaker shall be shut off before proceeding with the conversion.
1. If installed, remove the burner media (rocks, glass, etc.) from the burner tray. Remove the edge
panels, burner tray and the burners.
2. Using a 1/2” wrench, undo the natural gas burner orices (Figure 33) and replace with the pro-
pane gas orices included in the conversion kit. Apply a small amount of pipe joint compound to
the threads of the propane burner orice to ensure a good seal, before screwing it into the mani-
fold.
Orices
Manifold
Figure 36: Orice location.
12
Propane Conversion

TCWS.54NGST04D_120517-20
3. Loosen the primary air shutter screw on each burner, open the shutter to give a gap of 3/16” and re-
tighten (Figure 37).
3/16” Open for Propane Gas
Fully closed for Natural Gas
Figure 37: Shutter gap settings.
4. With a 7/16” wrench loosen the pilot head on the pilot assembly
5. Slide the pilot adjustment band over (Figure 40) and ensure that the hole in the orice band is showing.
Band in natural gas position
Figure 38: Pilot in natural gas position. Figure 39: Loosening pilot head.
Hole in band indicates that pilot
is in propane gas position
Figure 40: Pilot band in propane gas position.
13 5056.425183D

TCWS.54NGST04D_120517-20
5056.425183D
Accessing the gas valve for conversion
1. If installed, remove the burner media (rocks, glass, etc.) from the burner tray. Remove the edge
panels, burner tray, left hand burner, left hand side panel, release pilot assembly from center leg
and remove left hand secondary oor panel.
2. Remove large cover panel. If this replace has lighting built in to the secondary oor, it will be
necessary to disconnect the lighting wires from the electrical connection compartment in front
of the control box in order to withdraw the lighting wires through the grommet (Figure 41). Make
sure that the power is turned off at the breaker box.
Grommet
Figure 41: Wires through grommet.
Figure 42: Large cover removed.
14

TCWS.54NGST04D_120517-20
3. Remove screws for the small cover panel and lift the panel and exible gas lines enough to be
able to get your hand underneath it (Figure 43).
4. Locate the stepper (Figure 44) and follow its wires back to its electrical connection and discon-
nect (Figure 45).
5. Return to the stepper and locate the two screws attaching the stepper to the valve.
6. Complete the gas valve conversion from natural gas to propane gas according to the instructions
included in the SIT propane gas conversion kit.
Figure 43: Small plate lifted to proved access to connector.
Figure 44: Stepper screws access.
15 5056.425183D

TCWS.54NGST04D_120517-20
5056.425183D
Figure 45: Stepper connector location.
7. Once conversion is complete, ll out and afx the gas conversion label (Figure 46) to the inside of
the gas valve inside of control box where it will not be affected by the heat of the rebox.
Figure 46: Propane Conversion Label.
16

Inlet pressure
test port
Manifold
pressure
test port
Figure 47: Gas pressure test ports.
TCWS.54NGST04D_120517-20
1. If installed, remove all media and the burner tray.
2. Remove the plug from the pressure test port using a 3/16” hex key. The pressure test ports are
located next to the center tray leg opposite from the pilot (Figure 47).
3. Thread the extension test tting into the open port (Figure 48).
4. Attach a pressure gauge onto the tting and rest the gauge on secondary oor where it will be
visible with the doors closed and unit running.
5. When testing is complete shut off the gas, remove the tting and replace the plug. Thread seal-
ant will be required to ensure a gas tight connection.
Note: To test the gas pressure, turn off the gas supply before removing the plug from the
supply pressure test port or manifold pressure test port.
Verify gas pressures with the fireplace lit and on the highest setting.
Correct gas pressure requirement:
Supply Pressure Natural Gas Propane
Min. Pressure 5.0" WC 12.5" WC
(For purpose of input adjustment)
Max. Pressure 13.9" WC 13.9" WC
Manifold Pressure
Maximum 3.5" WC 10" WC
Minimum 1.6" WC 6.4" WC
Pressure
test extension
tting port
Figure 48: Pressure test extension tting.
17 5056.425183D
Gas Pressure Check

Figure 49: Desirable ame appearance.
TCWS.54NGST04D_120517-20
5056.425183D
The air shutter on the burner tube controls the primary combustion air. It is set to the closed position
at the factory for natural gas fuel. For LP See “Shutter gap settings.” on page 13. Some adjust-
ment may be necessary to obtain desired ame and to eliminate carbon deposits. Evaluate ame
appearance after the replace has reached operating temperature. See Figure 49 for proper ame
pattern.
Open primary air if the window glass and rebox have carbon accumulation and/or the ames are
long, dark and stringy. The shutter may also be opened to lessen the ame height.
NOTE:
Proper air shutter setting is required.
The flame should be just orange and “lazy”. It should NEVER be set to create sooting on inter-
nal parts and window glass.
18
Burner Flame Adjustment

NOT SHOWN
*
*
*
TCWS.54NGST04D_120517-20
(WHEN ORDERING, INCLUDE PART NUMBER WITH DESCRIPTION)
ITEM DESCRIPTION PART NO. SKU
#1 TRANQUILITY BURNER KIT.................. TCWS.54NGST04D 22150053
#2 PEBBLE ASSEMBLY(1 Box).......................... TCRP.TRANQA 80001272
#3 SAND (1 Bag) ................................................. TC42.SAND34 80000486
#4 PILOT ROCK ......................................TCRP.TQTRIMROCKS 80000559
1
2
KIT CONTENTS:
19 5056.425183D
Replacement Parts

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Web site: www.townandcountryfireplaces.net
2975 Allenby Rd., Duncan, BC V9L 6V8