BHM Medical Ergolift 2 User manual

Ergolift 2
Instructions for Use
001-06109-EN rev.0
February 2010

Printed in Canada 2010
BHM medical products are patented or patent pending.
Our policy is one of continuous development, and we therefore reserve the right to make
technical alterations without notice. The content of this publication may not be copied
either whole or in part without our consent.

Table of Contents
2
GENERAL INFORMATION...................................................................................................................... 3
Authorized European Representative..................................................................................................... 4
Definitions Used in this Manual............................................................................................................. 4
Intended Use........................................................................................................................................... 4
Operational Life...................................................................................................................................... 5
Equipment Identification........................................................................................................................ 5
Verifying the Package Contents ............................................................................................................. 5
Symbols Used......................................................................................................................................... 6
SAFETY INSTRUCTIONS......................................................................................................................... 7
GENERAL INSTRUCTIONS ............................................................................................................................ 7
General ................................................................................................................................................... 7
Important Safety Directions.................................................................................................................... 8
Shock Prevention.................................................................................................................................... 8
Fire and Explosion Prevention ............................................................................................................... 9
Human and Environmental Safety Practices .......................................................................................... 9
Battery Safety Practices.......................................................................................................................... 9
Equipment Warning Labels.................................................................................................................... 9
COMPATIBLE SLINGS........................................................................................................................... 10
HOW TO USE THE ERGOLIFT 2.......................................................................................................... 11
Transferring a Patient ........................................................................................................................... 11
Directional Lock................................................................................................................................... 12
Emergency Lowering Feature .............................................................................................................. 12
Anti-crush Feature................................................................................................................................ 13
Charging the Battery............................................................................................................................. 13
Integrated Charger Specifications......................................................................................................... 14
Sling Attachment to Two-hook Spreader Bar.......................................................................................14
DISINFECTION, CLEANING AND MAINTENANCE ........................................................................ 15
Lift Cleaning and Care ......................................................................................................................... 15
Handling and Storage ........................................................................................................................... 15
Battery Replacement ............................................................................................................................ 15
Charger Fuse Replacement................................................................................................................... 17
Boom Actuator Replacement................................................................................................................ 17
Base Actuator Replacement.................................................................................................................. 18
Lubrication & Casters........................................................................................................................... 18
Cleaning of Casters............................................................................................................................... 19
Annual Inspection................................................................................................................................. 19
PREVENTIVE MAINTENANCE SCHEDULE...................................................................................... 19
TROUBLESHOOTING............................................................................................................................. 23
TECHNICAL SPECIFICATIONS........................................................................................................... 24
LOG BOOK................................................................................................................................................ 26
LIMITED WARRANTY ........................................................................................................................... 29

General Information
3
General Information
Thank you for purchasing the Ergolift 2. Your
Ergolift 2 is part of a series of quality products
designed especially for hospitals, nursing
homes and other health care uses.
We are dedicated to serving your needs and
providing the best products available along
with training that will bring your staff
maximum benefit from every BHM Medical
product.
Please read this manual thoroughly, and
contact us if you have any questions about the
operation or maintenance of your BHM
Medical equipment.
Foreword
Please read this manual in its entirety before
using your Ergolift 2. The information in this
manual is crucial to the proper operation and
maintenance of the equipment, and will help
protect your product as well as ensure that the
equipment performs to your satisfaction.
Lifting and transferring a person always
presents a potential risk. Some of the
information in this manual is important for
your safety and must be read and understood
to help prevent injuries. BHM Medical
strongly advises and warns that to avoid
injuries that can be attributed to the use of
inadequate parts, only parts designated by
BHM Medical should be used on equipment
and other appliances supplied by
BHM Medical.
Furthermore, unauthorized modifications on
any BHM Medical equipment may affect its
safety. BHM Medical will not be held
responsible for any accidents, incidents or
deficiencies of performance that occur as a
result of any unauthorized modification to its
products.
Tested according to standards by:
Product Service and
Service and Support
A service routine has to be performed on your
Ergolift 2 by qualified personnel (preferably
BHM Medical) to ensure the safety and
proper operation of your product. See
“Disinfection, Cleaning and Maintenance”
section.
If you require further information, please
contact your local BHM Medical
representative, who can offer comprehensive
support and service programs to maximize the
long term safety, reliability and value of the
product. You can also contact your local
BHM Medical representative for replacement
parts.

General Information
4
Manufacturer Information
This product is manufactured by:
BHM Medical Inc.
2001 Tanguay Street
Magog (Quebec)
Canada J1X 5Y5
Authorized European Representative
Huntleigh Healthcare Ltd.
310-312 Dallow Road
Luton, UK
LU1 1TD
Definitions Used in this Manual
WARNING:
Means: Failure to understand and follow these
instructions may result in injury to yourself
and others.
CAUTION:
Means: Failure to follow these instructions
may cause damage to the product.
Intended Use
Ergolift-2 is a mobile passive lift with a Safe
Working Load (SWL) of 160 kg (350 lb), for
indoor use only. It is intended to be operated
on horizontal surfaces for lifting and
transferring in hospitals, nursing homes or
other health care facilities where the patient:
•Sits in a wheelchair;
•Has no capacity to support him/herself;
•Cannot stand unsupported and is not able
to bear weight, not even partially;
•Is dependant on the caregiver in most
situations;
or where the patient:
•Is passive;
•Might be almost or is completely
bedridden;
•Is often stiff or has contracted joints;
•Is totally dependent on the caregiver.
The Ergolift 2 is only for transferring patients.
It is to be used for patients within the
specified weight limit indicated on the lift and
the specified environmental conditions
described in this manual.
CAUTION: It is not recommended to use the
lift and mount the charger in humid, salty,
oxidizing and/or chlorinated conditions. In
such cases, a proactive regiment of frequent
inspections and maintenance should be
carried out.
The Ergolift 2 must always be handled by a
trained caregiver, who must attend the patient
during lift application and operation, and in
accordance with the instructions outlined in
these Instructions for Use. The Ergolift 2 is
intended to be used with loop slings
(compatible with two-hook spreader bars).
Use only slings that are designed for the
Ergolift 2.
WARNING: Before using the Ergolift 2, a
clinical assessment of the patient’s
suitability for transfer must be carried out by
a qualified health professional considering
that, among other things, the transfer may
induce substantial pressure on the patient’s
body.
Any references to “the patient” in this
document apply equally to a resident at home
or in a long term care facility and refer to the
person being lifted or transferred.
References to left or right in these instructions
are as viewed from the caregiver’s pushing
position, standing at the rear of the Ergolift 2,
facing forward.
Left
Right

General Information
5
Operational Life
The equipment is designed and tested for a
useful life of seven (7) years or
10 000 transfers—whichever comes first—
subject to preventative maintenance as
specified in the “Disinfection, Cleaning and
Maintenance” section in this manual. Time
equivalence between the number of transfers
versus the number of years is made clear in
the table below.
Transfers per Day Years
(10,000 transfers)
4 7
6 4.5
8 3.5
WARNING: The manufacturer cannot ensure
full safety for a floor lift or an accessory of
which the life span has been exceeded.
The operating life of this equipment
corresponds directly to the safe operating time
period before a complete overhaul is required.
Aging of the unit, frequency of use (transfers
per day), the weight of the patient and
maintenance frequency are factors that have
an impact on the lift’s life span. A transfer is
defined as the displacement of a patient from
one point to another. A transfer cycle includes
a lifting and a descending action.
The expected life for other consumable
products, such as batteries, fuses, lamps,
slings, straps and cords is dependent upon the
care and usage of the equipment concerned.
Consumables must be maintained in
accordance with published Instructions for
Use and the “Preventive Maintenance
Schedule”.
Equipment Identification
The unit's identification number
(specification, model, serial number) appears
on a silver nameplate attached to the lift’s
mast.
Verifying the Package Contents
Upon receipt of the equipment, verify it
against the packing list to ensure it is
complete and inspect the equipment for
possible damage due to shipping. If there is
any damage, notify the carrier immediately to
file a claim. Provide complete information
concerning damage claims or shipping errors
to your local BHM Medical representative.
Include all equipment identification numbers
and group part numbers (if any) as described
above along with a full description of
damaged parts.
Policy on Number of Staff Members
Required for Patient Transfer
BHM Medical’s passive and active series of
lifts are designed for safe usage with one
caregiver. There are circumstances, such as
combativness, obesity, contractures etc. of the
patient that may dictate the need for a two-
person transfer. It is the responsibility of each
facility or medical professional to determine if
a one or two person transfer is more
appropriate, based on the task, patient load,
environment, capability, and skill level of the
staff members.

General Information
6
Symbols Used
Symbols Key to Symbols
This symbol is accompanied by the name and the address of the authorized
representative in the European Community.
This symbol is accompanied by a date to indicate the date of manufacture
and by the address of the manufacturer.
This symbol indicates the products comply with the medical device
directive 93/42/EEC.
This symbol is accompanied by the product’s number of the manufacturer.
This symbol is accompanied by the product’s serial number of the
manufacturer.
This symbol indicates “separate collection” for all batteries as per the
WEEE Directive.
This symbol indicates a reference to the Instructions for Use.
This symbol indicates a class II equipment: term referring to electrical
equipment in which protection against electric shock does not rely on basic
insulation only.
This symbol indicates a type BF applied part.
This symbol indicates a risk of pinching.

Safety Instructions
7
Safety Instructions
The equipment must be used in accordance
with these safety instructions.
Anyone using the equipment must also have
read and understood the instructions in this
manual.
If there is anything you are not sure about,
contact your local BHM Medical
representative.
WARNING: Only manufacturer designated
parts designed for the purpose must be
used for the Ergolift 2, in order to avoid
injuries attributable to the use of inadequate
parts.
WARNING: Unauthorized modifications or
repairs on the Ergolift 2 may affect its safety
and invalidate any warranty. The
manufacturer will not accept responsibility
for any accidents, incidents or lack of
performance that occur as a result of any
such unauthorized modification or repair.
General Instructions
Keep these Safety Instructions with the floor
lift at all times.
Read the Instructions for Use in this manual
before installing, operating or servicing this
equipment.
WARNING: BHM Medical mobile floor lifts
are specifically designed for BHM Medical
slings and accessories. Slings and
accessories designed by any other
manufacturer are prohibited and will void
BHM Medical’s warranty. Use only BHM
Medical slings and accessories to maintain
patient’s safety and product utility.
General
•Always carry out the “Before every use”
inspection listed in the “Preventive
Maintenance Schedule”.
•Always maneuver the lift by using the
handles located on the mast. If necessary,
initiate the movement by pushing on the
back of the base with your foot. Do not
push on the legs.
•Do not push the lift over uneven ground,
particularly if loaded.
•The BHM mobile floor lift is not
intended to be a transport device.
•Do not attempt to push or pull a
loaded lift over a floor obstruction
which the castors are unable to ride
over easily, including steps, door
thresholds or moving sidewalk.
•This mobile floor lift is not intended
to be used on an inclined surface.
•Do not push the lift at a speed which
exceeds a slow walking pace
(3 km/hour or 0.8 meter/second).
•Do not bump the lift down steps
whether loaded or not.

Safety Instructions
8
•While the base of the lift can be opened
to ease transfer of a patient, it should be
kept closed between transfer points.
•Do not put fingers, hands or feet where
space is limited (see image below). This
could pinch, cut, or seriously harm body
parts. This includes spaces between the
lift base and floor (1), between actuator
cab and mast tubing (2), between
spreader bar block and boom tubing (3),
and between legs and the base while
closing the legs (4).
CAUTION: Keep all components of the lift
clean and dry, and have electrical and
mechanical safety checkpoints performed as
instructed in the “Disinfection, Cleaning and
Maintenance” section of this manual.
WARNING: Do not overload the Ergolift 2
beyond the approved lifting capacity of the
lowest rated attachment/accessory. If the
maximum load differs between floor lift,
spreader bar and body support unit (i.e.
sling), then the lowest maximum load must
always be used.
Important Safety Directions
Always ensure that:
•The equipment is used by trained staff.
•Violent impact during transfers is
avoided.
•Non compatible slings are not used with
the lift.
•The sling is intended to be used for this
lift and can take the weight of the
resident.
•The lifting procedures are followed.
•All controls and safety features are used
only according to the rules specified in
this manual. Never attempt to force a
control or button on the lift.
•The lift is not stored in a shower, bath or
other areas with high humidity.
Shock Prevention
•Do not touch or use a lift with bare
conductors or a damaged power cord.
Electrically live equipment can result in
serious injuries. If the lift or charger has
any exposed or damaged wires, contact
your local BHM Medical representative
immediately.
•Do not splash or expose electric parts of
the device to water or moisture.
•Check nameplate for input voltage and
frequency requirements. These
requirements differ by country. Do not
attempt to use the lift in an area that has
a different voltage and frequency
requirement.
•Do not attempt to expose, service or
repair the lift, battery or charger. If any
unit is malfunctioning, contact your local
BHM Medical representative.
11
2
3
4

Safety Instructions
9
Fire and Explosion Prevention
WARNING: Do not place or store the battery
under direct sunlight or near a heat source.
Do not expose the batteries. Do not charge
the lift in the presence of flammable
anaesthetic gases.
•Do not short circuit the battery terminals.
•Do not incinerate the battery.
Human and Environmental Safety
Practices
•Should the battery casing crack, allowing
its contents to come into contact with
skin or clothing, rinse immediately with
water. If the contents comes in contact
with the eyes, rinse immediately with
plenty of water and seek medical
attention.
•Inhalation of the contents can cause
respiratory irritation. Sensitivity to nickel
can cause allergic asthma to result. Seek
out fresh air and medical attention.
•For recycling and disposal of the
batteries, the rules according to the
WEEE directive (Waste Electrical and
Electronic Equipment) as well as local
laws and regulations must be followed. If
not, they may explode, leak and cause
personal injury. When returning
batteries, insulate their terminals with
adhesive tape. Otherwise, the residual
electricity in used batteries may cause
fire or explosion. The figure below
shows the symbols for disposal and
recycling.
Battery Safety Practices
•Be careful not to drop the batteries.
•Do not charge the lift in an unventilated
area.
•Do not crush, puncture, open, dismantle
or otherwise mechanically interfere with
the batteries.
•Do not store batteries at a temperature
higher than 50ºC (122ºF).
Equipment Warning Labels
•Carefully read the labels on the battery
and follow the instructions.
•Inspect all precautionary labels on the
equipment. Order and replace all labels
that cannot be easily read.

Compatible Slings
10
BHM loop sling models that can be used with the Ergolift 2:
Compatible Slings
For more information about loop slings and how to use them, refer to the documentation that
comes with the sling.
Hammock sling
(THA-X & THAI –X)) Hammock 6 sling
(THA6-X & THA6I –X)) Quick Fit sling
(TIR–X)
Hygienic sling
(THY–X)) Combi sling (62600X–X)
Repositioning sling
(624500)
Limb sling
(300.20005)

How to Use the Ergolift 2
11
How to Use the Ergolift 2
Transferring a Patient
WARNING: Read carefully the “Safety
Instructions” section before attempting to
use the lift.
Always carry out the “Before every use”
inspection listed in the “Preventive
Maintenance Schedule”.
Unplug the lift from the electrical outlet.
Install the patient sling (see documentation
that comes with the sling).
If necessary, adjust the base opening width
using the button on the handset or control
box.
Raise/lower the boom (using these controls
on the handset) so the carry bar is
approximately at the chest height to the
patient.
Move the lift over to the patient, so the end
of the boom is approximately 15 cm (6 in)
away from the patient. For a patient in a
lying position, lower the lift so the carry bar
is near the thorax, then install the straps.
Connect the shoulder loops of the straps and
the sling leg pieces under the thighs by
lifting one leg at a time (some attendants
prefer to connect the leg straps first. This
applies in particular to patients with large
thighs.). You may need to lower the spreader
bar a little, using the hand control. Make
sure that all straps are secured to the
spreader bar.
Carefully observe the patient’s safety as you
lift the patient slightly by pressing the
control button:
WARNING: Before lifting the patient:
1. Make sure that all straps are
attached to the carry bar.
2. Make sure the patient is
comfortable.
3. Make sure the sling is not
caught on an obstruction
(wheelchair brake or arm of
chair).
If any of the above occurs, lower the
patient immediately and correct the
problem.
Lift until the patient is suspended before
moving the patient. Guide the lift to avoid
any obstacle.
WARNING: Do not attempt to maneuver
the lift by pulling on the mast, boom,
actuator or patient.
When the patient is located above the desired
point of transfer and ready to be lowered,
press the button.
Make sure wheels are locked on the bed or
wheelchair.
WARNING: Using the handles located on
the mast, always maneuver the lift with the
legs closed in the travel direction indicated
on the figure below.

How to Use the Ergolift 2
12
For a transfer into a seated position; use the
handles on the back of the sling to position
the patient when transferring into a chair.
Hold the handles firmly as the sling lowers
and the sling will tilt back to position the
patient. As the boom lowers, guide the lift
away from the patient (approx. 15 cm/6 in).
Once the patient is properly seated and the
straps are loosed, remove the sling from the
lift.
Slide the lift away from the patient.
Sling may be removed from around the
patient.
Directional Lock
The Ergolift 2 is equipped with a directional
lock which allows a better manoeuvrability.
To engage the feature, align the wheels and
flip up the directional lock located over the
caster, at the back of the right leg. To allow
the lift to pivot, remove the directional lock.
Emergency Stop Feature
1. The emergency stop feature stops the lift
from functioning in case of an
emergency. It does not affect the
charging system, the lift will charge
whether or not the emergency stop is
engaged.
2. To activate the emergency stop, press
down on the red button on top of the
control box on the lift.
3. To deactivate the emergency stop, turn
the button clockwise.
Emergency Lowering Feature
The Ergolift 2 has an emergency manual
lowering feature in the event of an electrical
or functional failure.
If the lift malfunctions when a patient is
being transferred, the emergency manual
lowering device provides a safe way of
lowering the patient.
There must be a load applied on the actuator
for the emergency lowering feature to
function.
To operate the emergency lowering feature:
Find the red tab on the side of the motor on
the lift.
Move the patient over a bed or chair.
Slowly pull upwards on the tab and hold in
place until the patient is lowered onto chair
or bed.
Once the patient is lowered safely into a
chair or bed, take the lift to a qualified
technician to be serviced.

How to Use the Ergolift 2
13
Anti-crush Feature
To prevent damage or injury, the motor on
the lift has a limit switch that recognizes
when the boom is being lifted or pressed
upward. This limit switch will stop the
motor until the boom is no longer being
lifted or pressed upward. This will ensure
that the motor stops if the boom is
unknowingly being lowered onto an object
or patient. To check this feature, press the
button on the handset or control box then lift
up the boom. The motor will stop.
Battery Information
WARNING: Do not drop the battery
because it may cause internal damage
that is not visible. It may lose its energy to
recharge.
Due to internal damage caused when
the battery is dropped, the battery may
indicate it is fully charged, when in fact
it cannot hold a full charge. A green
light indicated on the charger may not
accurately reflect a full charge on a
damaged battery.
NEVER attempt to use a battery that
appears to be damaged or dented.
DO NOT store the battery near a heat
source. Heat will damage it.
Always keep metal battery contacts
clean.
•24 Vdc, 7.5 Ah rechargeable battery.
•Provides 80-100 transfers per battery
charge (may vary depending on patient
weight and battery condition).
Life cycle (number of charging cycles) of
the battery is largely dependent on the depth
of discharge in each cycle. The more the
battery is drained, the shorter its lifespan.
The life of the battery is also related to such
factors as varying temperatures and rest
periods between charge and discharge.
CAUTION: To prolong battery life, plug the
unit in an outlet WHENEVER THE LIFT IS
NOT IN USE.
The battery will not overcharge.
BHM uses sealed lead-acid batteries.
Contrary to nickel-cadmium, BHM
batteries do not have any memory effect.
Therefore, batteries should not be
completely drained before recharging
them.
CAUTION: Do not drain the battery
excessively. This will dramatically reduce
the battery life span.
If the low battery buzzer sounds, be sure
to recharge the battery as soon as
possible.
Charging the Battery
WARNING: Do not operate the charger
unit with a damaged cord or if the unit has
been damaged.
DO NOT forcibly bend the power cord or
place a heavy object on it. This will
damage the cord and may cause a fire or
electrical shock.
WARNING: Do not place the unit in
locations that are:
•Extremely hot;
•Dusty or dirty;
•Humid;
•Moving or vibrating.
The recharging steps should be as follows:
Plug the power cord into a standard three-
prong outlet.
Check the charging indicator light to ensure
that it is illuminated.
WARNING: When the battery is low, the
low battery indicator emits an audible
intermittent beep and the red light
illuminates.

How to Use the Ergolift 2
14
WARNING: Leave the unit plugged in.
At minimum, charge the battery until the
light is green before using it again. This
will extend the life of the battery.
Integrated Charger Specifications
Hospital grade charger cord and plug.
Charger input in North America: 120 Vac, 60 Hz,
0.5 A.
Sling Attachment to Two-hook
Spreader Bar
1. Ensure the sling is properly placed
around the patient according to the
instructions above and the
documentation that comes with the sling.
2. Choose the color of the loop you will
need for the position you will be placing
the patient in. If transferring to a seated
position, use the loops indicated for a
seated position.
WARNING: Always use the same color loop
on the rear shoulder straps for both sides
of the sling.
Use the same color loop on the hip straps
for both sides of the sling.
3. Ensure the patient’s arms are inside the
sling and that it is not caught on any
obstructions (e.g. wheelchair brake or
handle).

Disinfection, Cleaning and Maintenance
15
Disinfection, Cleaning and Maintenance
WARNING: Preventive maintenance
specified in this manual can prevent
accidents and reduce repair costs.
Note all services or repairs to the
Ergolift 2 or its accessories in the log
book of this manual. Have the document
signed by a qualified technician.
Lift Cleaning and Care
WARNING: It is recommended that your
Ergolift 2 and its accessories are regularly
cleaned and/or disinfected between each
patient use if necessary, or daily as a
minimum. If the lift and/or equipment
needs cleaning or is suspected of being
contaminated, follow the cleaning and/or
disinfection procedures recommended
below, before re-using the equipment.
For cleaning your lift, equipment and
accessories wipe down with a damp cloth
using warm water to which a
disinfectant/cleaner has been added.
CAUTION: Do not over wet areas of the
product which could cause problems with
electrical components or internal
corrosion. If a hot air dryer is used to dry
the lift, the temperature must not exceed
80°C (176°F.) Do not use petroleum based
solvents or similar, since this may damage
plastic parts.
For disinfection of contaminated lifts,
equipment and accessories, use the preferred
method of wiping the product completely
with “hard surface disinfectant wipes” that
are supplied impregnated with a 70 % v/v
solution of Isopropyl Alcohol.
A rubbing action will be necessary when
using the wipes to promote effective
disinfection of the surfaces.
WARNING: Do not splash the lift of liquid or
immerse it.
To ensure a better rolling surface for the
wheels, clean THEM every 4 months.
Remove any hair or debris from the wheel.
To touch-up scratches or chipped paint and
retard rust, apply white spray paint (BHM
touch-up paint product # P6111).
Handling and Storage
The lift should not remain stored for long
periods of time without recharging the
batteries.
CAUTION: BHM Medical recommends
charging of batteries at least every two
weeks even if the lift is not used. This will
prevent premature aging of batteries.
Battery Replacement
BHM uses sealed lead-acid batteries.
Contrary to nickel-cadmium, BHM batteries
do not have any memory effect. Therefore,
batteries should not be completely drained
before recharge.
Replace the battery if there is a noticeable
reduction in the number of transfers that can
be performed between charges. If you notice
the low battery indicator light flashing and
hear a “beep”. Plug the lift in for 2 hours or
until the light turns green.
CAUTION: DO NOT ATTEMPT TO USE A
BATTERY NOT AUTHORIZED BY BHM
MEDICAL.
BHM batteries are specially designed for
BHM charging systems. Attempting to use
an unauthorized battery may seriously
damage the lift and/or the charger.
CAUTION: Recharge the unit daily.

Disinfection, Cleaning and Maintenance
16
To replace the batteries:
1. Press the emergency stop button to
ensure the lift will not accidentally
operate while you are working on it.
2. Flip lift onto the mast to access under the
base.
3. Unscrew the 7 bolts which hold the base
cover (use an 8 mm socket). Remove the
base cover.
4. Take out the actuator's two clevis pins
and remove it from the base.
5. Disconnect batteries (little white
connector).
6. Unscrew battery support brackets (8 mm
socket).
7. Remove the battery.
8. Replace with new battery kit (product
# A0150) and reconnect (little white
connector).
9. Fasten battery supports (8mm socket).

Disinfection, Cleaning and Maintenance
17
10. Replace actuator, clevis pins and cotter
pins. Follow proper direction (see
drawing). Make sure the actuator wire is
placed down next to the battery.
11. Replace the base cover.
Important: Make sure the wires are out of
the way and not squeezed.
Charger Fuse Replacement
If the charger light does not illuminate when
THE LIFT IS PLUGGED IN, do the
following steps:
1. Check to make sure the power cord is
correctly plugged into the charger and
the wall.
2. If the light still does not work, plug the
LIFT into a different outlet in a different
area to ensure that the outlet is working
properly.
3. Pull the power cord out of the charger.
Under the socket for the power cord,
there is a drawer or magazine where
there are fuses. Pull the drawer out
gently. Pull the burnt fuse out of the
drawer that is next to the charger (see
diagram below) and discard it. Take the
replacement fuse and place it in the same
slot where the burnt fuse was. Slide the
drawer back into the charger. Plug the
power cord into the charger. Check for
the battery charger light indicator.
4. If the light does not illuminate, contact
your local dealer or representative for
assistance.
Replace the fuse with the following:
Fuse in North America: GMC 0.5A 250 V
(when input is 120 Vac) Product
# C8FGMC0.5.
The fuse may also be ordered through your
local dealer or representative.
Boom Actuator Replacement
1. Remove the bolt and plate (with phillips
screwdriver) that secures the actuator
power cord under the control box.
2. Remove the clevis pin from the actuator
on the top and bottom of the actuator.

Disinfection, Cleaning and Maintenance
18
3. Replace the actuator with a new one (see
replacement parts). Plug the actuator into
the control box and secure it in place
with the bolt and plate.
Base Actuator Replacement
1. Press the emergency stop button to
ensure the lift will not accidentally
operate while you are working on it.
2. Flip the lift onto the mast to access under
the base.
3. Remove the base cover by unscrewing
the bolts with an 8 mm socket.
4. Remove the two clevis pins on each end
of the damaged/inoperable motor.
5. Unplug the actuator and replace it by the
new one.
6. Reinstall the cover.
Lubrication & Casters
The lift is designed for minimum
maintenance; however, a six (6) months
check and lubrication should ensure
continued safety and reliability.
The casters MUST swivel and roll smoothly.
A food grade type grease (waterproof auto
lubricant) may be applied to the ball bearing
swivel of the casters once a year.
Refer to lubrication diagram for lubrication
points. Lubricate all pivot points. Wipe all
excess lubricate from lift surface.
1. Carry Bar
2. Boom Mounting Bracket
3. Boom/Mast Mount
4. Mast Mounting Bracket
5. Leg Pivots
5

Preventive Maintenance Schedule
19
Cleaning of Casters
1. Place the lift on its side.
2. Remove the bolt and locknut that secure
the existing front caster assembly to the
fork.
3. Remove all debris and clean any dust.
CAUTION: For the front caster, examine
and replace the existing washer if worn.
The front caster assembly consists of two
(2) washers and a caster in between.
The caster will fall out between the two
washers.
3. Position the front caster in the assembly
and tighten up the bolt and locknut.
4. Line up the mounting holes in the new
front caster assembly and the fork
5. Install the bolt through the fork and
caster assembly and thighten securely
with the locknut.
Annual Inspection
The Ergolift 2 and the accessories must be
inspected annually by a qualified technician.
WARNING: Ergolift 2 and accessories
must be serviced every 12 months as a
minimum requirement.
Do not attempt to do the inspection
unless you are qualified to do so.
As part of the annual inspection, an
annual load test with the safe working
load must be performed on the Ergolift 2,
as required for CE MARK MAINTENANCE.
After annual inspection, have the log book
signed by qualified personnel.
Preventive Maintenance Schedule