Bicker Elektronik UPSI-IP-1 Series User manual

English
User Manual UPSI-IP-1 Series
Bicker Elektronik GmbH
Ludwig-Auer-Straße 23 |86609 Donauwörth·Germany
UPS SYSTEM
IP65/67

UPSI-IP-1 Series
Revision 1 2
Revision Directory
Date Change
16.04.2021
Revision 0-1
Initial version
26.05.2021
Revision 1
Release version
Legend of used symbols
Symbol Description
Attention! Important hazard warning.
Do not dispose of in the domestic waste.
Warning of electrical voltage.

UPSI-IP-1 Series
Revision 1 3
LiFePO4
INSIDE

UPSI-IP-1 Series
Revision 1 4
A Brief specification
UPSI-1208IP-11U / 2406IP-12U
12 V / 8 A |24 V /6 A
 Outdoor DC UPS for extreme environments
in robust aluminium housing with
IP65/67 protection
 Already integrated LiFePO4 battery as
energy storage (25 Wh / 33 Wh)
Temperature range -20…+50°C
 Based on UPSI-1208/-2406 technology
incl. features
Preassembled mounting bracket
 Pressure compensation element to prevent
condensation inside
External USB interface
Power and USB cable set with 3 m length each
inclusive
Shock / Vibration according to EN 60068-2
Input voltage* 12 V DC (11.5…16V DC) 24 V DC (22.8…30 VDC)
Input current 9.5 A max. 7.5 A max.
Output voltage* Normal mode: VIN– 0.5 V DC max. Normal mode: VIN– 0.4 V DC max.
(depending on load) (depending on load)
Battery mode: 12 V DC Battery mode: 23.5 V DC
Output current 8 A nominal 6 A nominal
Capacitive load 3000 F (at start)
Charging method CC/ CV / CP
Protection Input: Reverse polarity protection, Output: Overcurrent protection,
Short circuit protection
Interface USB, HID UPS
Battery technology LiFePO4: 2.5 Ah / 25 Wh LiFePO4: 2.5 Ah / 33 Wh
Ambient temperature Operating: -20…+50°C
Storage/Transport: -20…+55° C
Operating altitude ≤4000 m
Max. permitted humidity 100 % (at +25°C )
Dimensions W/ H / D 140 x 140 x 90 mm ±0.5 mm
(without connectors and mounting brackets)
Housing size 1 (UPSI-IP-1 series)
Weight 1.84 kg 1.92 kg
Input and output cable 3x 2.5mm2(incl. functional earth – FE) each, length 3 m, open end
*At housing inlet and outlet, without input and output cables
Te chn ical Data UPSI-1208IP-11U UPSI-2406IP-12U
LiFePO4
INSIDE

UPSI-IP-1 Series
Revision 1 5
*Backup time depends on battery capacitance, load and temperature. At very high or low temperatures a reduction of backup time occurs.
Unless otherwise specified, the values apply to measurements at +25 °C
Backup time* UPSI-2406IP-12U
Backup time* UPSI-1208IP-11U
10 15
20
25 30
35 40
45 50 55 60
65
70 75 80
85
90 95
100
0
10
20
70
80
110
120
90
100
30
40
50
60
Backup time BP-LFP-1025
Backup time [min]
Pout [W]
10 15
20
25 30
35 40
45 50 55 60
65
70 75 80
85
90 95
100
105 110 115 120 125 130 135 140 145 150
0
10
20
30
80
120
130
140
90
100
110
40
50
60
70
Pout [W]
Backup time BP-LFP-1325
Backup time [min]

UPSI-IP-1 Series
Revision 1 6
A Brief specification UPSI-1208IP-11U / UPSI-2406IP-12U ................................... 4
B Introduction and description ............................................................................... 7
B1 Description of the product and its functions ............................................................................................7
B2 Intended use – devices............................................................................................................................................8
B3 Intended use – connecting cables...................................................................................................................8
C Safety instructions ................................................................................................ 9
D Technical Data ..................................................................................................... 10
D1 General Technical Data.........................................................................................................................................10
D2 Drawing UPSI-1208IP-11U / UPSI-2406IP-12U........................................................................................20
E Name / Address / Support E-Mail / Phone number of the manufacturer ....... 20
F General Data ........................................................................................................ 21
F1 Assembly and installation advice................................................................................................................... 21
F2 Convection and installation position...........................................................................................................21
F3 Description of connectors................................................................................................................................... 22
F4 Dimensioning the upstream power supply.............................................................................................23
F5 Connecting diagram...............................................................................................................................................24
F6 Initial operation..........................................................................................................................................................26
F7 Overview connector / Counterpart with description / Scope of delivery............................ 27
F8 Charging time............................................................................................................................................................. 28
F9 Reverse polarity / Overcurrent / Short circuit ........................................................................................28
F10 Backup time.................................................................................................................................................................. 28
F11 Behavior in case of exceeding maximum backup time................................................................... 28
F12 Status LED...................................................................................................................................................................... 29
F13 Shutdown diagram.................................................................................................................................................. 30
F14 Recommendations for a long UPS service life......................................................................................... 31
F15 Maintenance................................................................................................................................................................ 31
F16 Disposal...........................................................................................................................................................................31
F17 Disclaimer ......................................................................................................................................................................31
F18 Preventive measures and rules when operating the UPS system............................................. 31

UPSI-IP-1 Series
Revision 1 7
B Introduction and description
Read carefully before initial operation!
This manual shall help the user to get familiar with the product and its components and features. It shall pro-
vide information as accurately and completely as possible.
The manual as well as all documents has to be read and followed strictly before installation. Otherwise in cer-
tain situations warranty and guarantee can be cancelled partly or completely. Any liability on the part of Bicker
Elektronik is excluded for possible existing errors as well as non-compliance with the instructions for use and
installation.
B1 Description of the product and its functions
The UPSI-1208IP-11U and UPSI-2406IP-12U (hereinafter also called UPS) are DC/DC UPS systems with nume-
rous digital features and high performance. The UPSI-1208 or UPSI-2406 is combined with an already inte-
grated LiFePO4 energy storage. The primary use of the UPS is to secure the supply during power failures
and/or voltage fluctuations. The application which should be protected is connected to the output of the UPS.
The devices have IP65/67 protection and have been developed for the specific use under extreme conditions.
The UPS requires a rated dimensioned power supply of 12 VDC or 23.5VDC at the input. After the input voltage
is applied, the UPS works in normal mode automatically. The input voltage is passed through to the output and
the integrated energy storage device is charged simultaneously. The charging current depends dynamically on
the load current at the UPS output. The green status LED lights up continuously when the UPS is in this state.
In the event of a voltage drop or a voltage fluctuation of the input voltage (below undervoltage limit), the
UPS is switched to battery mode (also backup mode). In this state, the application at the UPS output is
supplied via the energy storage device. The backup time (also buffer time) depends on the used energy
storage, the value of the output current and the software settings of the UPS. An important feature is that
the output voltage in battery mode is always regulated to 12 or 23.5VDC and does not decrease as the
voltage of the energy storage device drops. If the UPS operates in battery mode, the status LED is slowly fla-
shing (1 Hz flashing). After having been operated completely in battery mode, the recharging of the LiFePO4
battery has to happen as soon as possible.
When the input voltage returns, the UPS is automatically switched back to normal mode and charging of the
energy storage device is continued.
The UPS can also be used for user-initiated shutdowns of the supply voltage or cycles. Application examples
are the replacement of larger batteries in vehicles in which the electronics should continue to be supplied, the
opening and closing of safety valves after a malfunction or the shutdown of a system.
A pressure compensating element on the connection side of the housing prevents condensation inside the
device.

UPSI-IP-1 Series
Revision 1 8
B2 Intended use – devices
These devices are primarily designed for use under difficult and extreme environmental conditions and can
be used both indoors and outdoors. They have been developed for professional use in areas such as industrial
control, communication and measurement technology. These products must not be used in devices or sys-
tems in which a malfunction leads to serious injuries or endangers human life.
Unlike the standard models of the UPSI series (Open Frame or DIN-rail mounting), the housing of the UPSI-
IP-1 series have IP65/67 protection. This means that the components mounted in the housing (UPS PCB and
energy storage) are completely protected against contact and dust (IP6x) as well as against water jets from any
direction (IPx5) and water penetration when temporarily immersed in water (IPx7).
For permanent underwater operation, the devices are expressly not suitable.
The devices are shock and vibration-proof and certified according to EN60068-2.
B3 Intended use – connecting cables
The connection cables included in the scope of delivery may only be used with the UPS devices in accordance
with the manufacturer‘s specifications.
The connection cables (type „ÖLFLEX® SMART 108“ from the LAPP brand) are VDE approved control cables for
occasional flexible use and fixed installation under medium load conditions. They are also suitable for use in
dry, damp or wet areas. If using outdoors, observe the indicated temperature range and use with UV protec-
tion. They are largely resistant to certain oils at room temperature. They are suitable for occasional, non-auto-
mated movements. The maximum tensile load is 15 N/mm of conductor cross-section during installation and
operation. Compulsory guidance is not permitted.

UPSI-IP-1 Series
Revision 1 9
C Safety instructions
WARNING!
Disregarding of following issues can result in electric shock, fire, serious injury or death.
1. Care must be taken to ensure proper and professional wiring.
2. The device pack must not be exposed to fire and temperatures outside the specification.
3. The device may only be submerged temporarily (not permanently) for up to 30 minutes under water
to a depth of 1 meter.
4. The device may only be exposed to water jets up to a maximum water volume of 12.5l/min.
5. The device must not be opened, short-circuited, reversed, overheated or otherwise soldered/welded.
6. Changes or attempts to repair the device are to be omitted.
7. Effects of foreign objects on the device must be avoided (e.g. metal parts).
8. Do not put obviously damaged devices into operation (e.g. dents, burn marks, rough contamination).
9. Device must not be dropped.
10. All parts of the device and accessories must not be eaten or swallowed.
11. A current limited source is to be used. The required current values for the UPS are described
in this manual.
12. The UPS is supplied with voltage from both the input source and the energy storage. The latter is still
energized even after the input source has been disconnected.
13. The input and output connectors must not be plugged in or disconnected under load.
14. Appropriate safety precautions have to be taken by the user so that the input and output
connectors can not be accidentally disconnected.
15. In order to correctly lock the input and output connectors with the cable connectors,
they have to be tighten by hand (approx. 0.5Nm).
1. Improper use and opening of the device will void the warranty.
2. The device may only be used as intended.
3. The national accident prevention and safety regulations must be observed.
4. The assembly of the device and the electrical installation have to be state of the art.
5. The electrical, thermal and mechanical limit values have to be observed.
6. The UPS wiring specifications - as described in this manual - have to be followed.
ATTENTION!

UPSI-IP-1 Series
Revision 1 10
INPUT DATA
Unless otherwise stated, all specifications apply to 25°C ambient temperature,
12 or 24 V DC input voltage and nominal output current (IN).
UPSI-1208IP-11U UPSI-2406IP-12U
Input voltage 12 VDC 24 VDC
Input voltage range 11.5 VDC…16 VDC 22.8 VDC…30 VDC
Electric strength max. 18 V DC 35 V DC
Fixed connect threshold
Undervoltage
Voltage drop Input/Output
11.3 VDC
0.5VDC (depending on load)
22.0 VDC
0.4VDC (depending on load)
Current consumption
IN(UN, IOUT = IN, ICHARGE = 0)
IMAX (UN, IOUT = ISTAT.BOOST, ICHARGE = max)
IDYN (UN, IOUT = IDYN.BOOST, ICHARGE = 0)
INO-LOAD (UN, IOUT = 0, ICHARGE = 0)
ICHARGE (UN, IOUT = 0, ICHARGE = max)
8.1 A
9.2 A
9.6 A
<100 mA
3.9 A
6.1 A
7.3 A
7.6 A
<100 mA
2.25 A
Power consumption
PN(UN, IOUT = IN, ICHARGE = 0)
PMAX (UN, IOUT = ISTAT.BOOST, ICHARGE = max)
PDYN (UN, IOUT = IDYN.BOOST, ICHARGE = 0)
PCHARGE (UN, IOUT = 0, ICHARGE = max)
97 W
110.5 W
115 W
48.8 W
146 W
175 W
182 W
54 W
Internal input fuse Yes (15 A) Yes (15 A)
Switch-on time <5 sec <5 sec
Switch-on time battery start (BS) n.a. n.a.
D Technical Data
D1 General Technical Data

UPSI-IP-1 Series
Revision 1 11
OUTPUT DATA – NORMAL MODE
Unless otherwise stated, all specifications apply to 25°C ambient temperature,
12 or 24 V DC input voltage and nominal output current (IN).
UPSI-1208IP-11U UPSI-2406IP-12U
Output voltage 12 VDC 24 V DC
Output voltage range UOUT = UIN – 0.5 VDC max.
(depending on load)
UOUT = UIN – 0.4 VDC max.
(depending on load)
Capacitive load 3000 F (at start)
Output current
IN
ISTAT.BOOST
IDYN.BOOST
ISFB
8 A
8.4 A
8.5…9.5A for max. 3s
30 A (5ms)
6 A
6.3 A
6.4…7.5 A for max. 3s
30 A (5ms)
Output power
PN(UN, IOUT = IN, ICHARGE = 0)
PSTAT.BOOST (UN, IOUT = ISTAT.BOOST, ICHARGE = 0)
PDYN.BOOST (UN, IOUT = IDYN.BOOST, ICHARGE = 0)
91.5 W
96 W
98…108.5 W for max. 3s
142 W
148.5 W
150…176 W for max. 3s
Short-circuit proof Yes Yes
No-load proof Yes Yes
Overcurrent shutdown 8.5…9.5A for max. 3s;
9.6…10.8A for max. 100ms;
>10.8A for max. 5ms
6.4…7.5A for max. 3s;
7.6…10.8A for max. 100ms;
>10.8A for max. 5ms

UPSI-IP-1 Series
Revision 1 12
OUTPUT DATA – BATTERY MODE
Unless otherwise stated, all specifications apply to 25°C ambient temperature,
12 or 24 V DC input voltage and nominal output current (IN).
UPSI-1208IP-11U UPSI-2406IP-12U
Output voltage 12V DC 23.5 V DC
Output voltage range n.a. n.a.
Capacitive load n.a. n.a.
Output current
IN
ISTAT.BOOST
IDYN.BOOST
ISFB
8 A
8.4 A
8.5…9.5 A for max. 3s
30 A (5ms)
6 A
6.3 A
6.4…7.5 A for max. 3s
30 A (5ms)
Output power
PN(UN, IOUT = IN, ICHARGE = 0)
PSTAT.BOOST (UN, IOUT = ISTAT.BOOST, ICHARGE = 0)
PDYN.BOOST (UN, IOUT = IDYN.BOOST, ICHARGE = 0)
95.5 W
100 W
102…113 W for max. 3s
140 W
147 W
149…175 W for max. 3s
Short-circuit proof Yes Yes
No-load proof Yes Yes
Overcurrent shutdown 8.5…9.5A for max. 3s;
9.6…10.8A for max. 100ms;
>10.8A for max. 5ms
6.4…7.5A for max. 3s;
7.6…10.8A for max. 100ms;
>10.8A for max. 5ms

UPSI-IP-1 Series
Revision 1 13
ENERGY STORAGE UPSI-1208IP-11U
Installed type BP-LFP-1025
Battery technology LiFePO4
Charging method CC / CV / CP
Nominal voltage UN9.6 V
End-of-charge voltage 10.4 V
Charging current 4.5A max.
Undervoltage protection 6.6 V
Nominal capacity 2.5 Ah (25 Wh)
Charging time (I_charge_max) 34 min
Buffer time (IN) 11 min 30 sec
ENERGY STORAGE UPSI-2406IP-12U
Installed type BP-LFP-1325
Battery technology LiFePO4
Charging method CC / CV / CP
Nominal voltage UN12.8 V
End-of-charge voltage 13.8 V
Charging current 4.5A max.
Undervoltage protection 8.8 V
Nominal capacity 2.5 Ah (33 Wh)
Charging time (I_charge_max) 38 min
Buffer time (IN) 17 min

UPSI-IP-1 Series
Revision 1 14
CONNECTION DATA INPUT / OUTPUT (HOUSING)
Connector Input Output
Connector type Flange plug Flange socket
Design Pin (male), straight Socket (female), straight
Connection locking Central screw
Chassis-internal contact type:
Stranded wire to connectors
Screw clamp type
Mechanical service lifetime >500 plug cycles
Stranded wire size and cross section
internal
Outward and downward stranded wires (Power): AWG16 (app. 1.5 mm)
FE stranded wire: AWG18 (app. 1.0 mm)
INPUT / OUTPUT (CABLE)
Connector Input Output
Connector type Cable socket Cable plug
Design Socket (female), straight Pin (male), straight
Chassis-internal contact type:
Stranded wire to connectors
Screw clamp type
Mechanical service lifetime >500 plug cycles
Tightening force / Torque 0.5 Nm (tighten by hand)
Type of cable ÖLFLEX® SMART 108 - PVC control cable, 3G2,5
Cable construction Fine wire strands of bare copper; PVC conductor isolation, TI2;
Two-layer design, PVC, TM2; Colour: outside silver grey, inside black
Outside diameter cable 8.1 mm
Stranded wire cross section 2x Stranded wire (Power): each 2.5 mm;
1x Stranded wire (FE): 2.5 mm
Minimum bendig radius Occasional flexing: 15x outer diameter
Fixed installation: 4x outer diameter
Temperature range Occasional flexing: –5°C…+70°C max. conductor temp.
Fixed installation: –40°C…+80°C max. conductor temp.
V+ (1) V– (2)
Functional earth – FE
outer sheath inner sheath

UPSI-IP-1 Series
Revision 1 15
CONNECTION DATA – USB (HOUSING)
Connector type Flange socket
Design Socket (female), straight
Anschluss-Verriegelung Snap
Chassis-internal contact type:
Stranded wire to connectors
Solder
Mechanical service lifetime >500 plug cycles
Stranded wire size and cross section
internal
5x AWG24 (ca. 0.25mm)
CONNECTION DATA – USB (CABLE)
Connection type Cable plug
Design Pin (male), straight
Chassis-internal contact type:
Stranded wire to connectors
Solder
Mechanical service lifetime >500 plug cycles
Type of cable Shielded USB 2.0 high speed data cable, UL 2725
Cable construction Fine wire strands of tin-plated copper;
Conductor isolation stranded wire (Power):
SR-PVC, thickness 0.20 mm min;
Concutor isolation stranded wire (Data):
HD-PE, thickness 0.23mm min;
Outer sheath: PVC (UV resistent);
Shielding strip of aluminum, wrapped on all sides of all four Power/
Data stranded wires;
Shield braiding with wire between outer sheath and shielding strip
Outside diameter cable 5.0 mm
Stranded wire cross section 2x Stranded wire (Power): AWG22 (app. 0.34mm)
2x Stranded wire (Data): AWG28 (app. 0.09mm)
1x Stranded wire (shielding braid): AWG26 (app. 0.14mm)
V–
V+
Data–
Data+
Braid / shielding
outer sheath

UPSI-IP-1 Series
Revision 1 16
GENERAL DATA
Flammability class according to UL 94 V0
Weight UPSI-1208IP-11U: 1.84 kg, UPSI-2406IP-12U: 1.92 kg
UPS connection in parallel No
UPS connection in series No
HOUSING
Degree of protection IP 65/ 67
Protection class III (with FE)
Mounting type Wall or surface mounting (or equal)
Housing version Aluminium die-cast housing, EN AC – AlSi12(Fe);
powder-coated, colour RAL 7001 silver grey
Dimension W / H / D 140 mm / 140 mm / 90 mm ±0.5 mm
(without connectors and mounting brackets)
DATA INTERFACE – USB
Transmission physics USB 2.0
Topology Point-to-point
Protocol VCOM, HID
Transmission length ≤3 m
Access time <1s
Chipset NXP
Electrical isolation No

UPSI-IP-1 Series
Revision 1 17
ENVIRONMENTAL CONDITIONS
Ambient temperature (operation) –20…+50°C
Ambient temperature (start up without load) –20°C
Ambient temperature
(storage / transport)
–30…+55°C
Max. permitted humidity 100% (at +25°C)
Operating altitude ≤4000 m
Climate class 3K24 (EN 60721-3-3:2020-5)
Degree of pollution 4
Overvoltage category
EN 61010-1
EN 61010-2-201
I
I
Indoor / Outdoor use Yes / Yes
Testing of environmental influences Tested and certified according to
DIN EN 60068-2-6-2008: vibration, sinusoidal, in operation
DIN EN 60068-2-27: 2010: collision (shock), in operation
STANDARDS
Safety extra-low voltage IEC 61010-1 (SELV)
IEC 61010-2-201
APPROVALS
UL n.a. (possible upon consultation)
CSA
CB Scheme

UPSI-IP-1 Series
Revision 1 18
INTERFERENCE IMMUNITY ACCORDING TO EN 61000 (INDUSTRY)
Basic standard CE Fulfilled requirements according to EN 61000 (CE)
(Interference immunity of industrial environment)
Electrostatic discharge
EN 61000-4-2
Contact discharge
Air discharge
Comment
4 kV
8 kV
Criterion B
Electromagnetic HF field
EN 61000-4-3
Frequency range
Test field strength
Frequency range
Test field strength
Comment
80 MHz … 1 GHz
10 V/m
1.4 GHz … 2 GHz
3 V/m
Criterion A
Fast transients (Burst)
EN 61000-4-4
Test voltage
Comment
2 kV
Criterion A
Surge voltage load (Surge)
EN 61000-4-5
Test voltage L–N
Test voltage L–PE, N–PE
Comment
±1kV
±2kV
Criterion A
Power frequency magnetic field immunity
EN 61000-4-8
Test level
Comment
30A/m
Criterion A

UPSI-IP-1 Series
Revision 1 19
EMISSION ACCORDING TO EN 55016-2-3 (DOMESTIC)
Basic standard CE Fulfilled requirements according to EN 55016-2-3 (CE)
(Domestic)
Conducted emission from the power port
EN 55016-2-3
Frequency range
Comment
150kHz–30MHz
Conform
Electric field radiated emission
EN 55016-2-3
Frequency range
Comment
30MHz–1GHz
Conform
LEGEND
Criterion A Normal operating behavior within the defined limits.
Criterion B Temporary impairment of the operating behavior, that is
corrected by the device itself.

UPSI-IP-1 Series
Revision 1 20
D2 Drawing UPSI-1208IP-11U / UPSI-2406IP-12U
7mm
10mm
178mm
120mm
140mm
162mm
140mm
136mm
90mm
96mm
19mm
Tolerance ±0.5 mm
E Name / Address / Support E-Mail / Phone number of the manufacturer
Bicker Elektronik GmbH · Ludwig-Auer-Straße 23 · 86609 Donauwörth · Germany
E-Mail: [email protected] · Tel.: [phone]