Big Bike Parts 41-164 User manual

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4/22/2014
INSTALLATION INSTRUCTIONS
PART NO. 41-164 TRAILER HITCH
CAN-AM SPYDER 2008-2014
TOOLS
NEEDED:
PLIERS13MMWRENCH 4MMALLEN
WRENCH
17MMWRENCH(2X)THREADLOCK
INCLUDEDIN
HITCHKIT:
HITCHFRAMERIGHTMOUN
T
LEFTMOUN
T
M10X462MMBOL
T
5/8”X3/4”SPACER(2X)
AXELCAPM8X12MMSET
SCREW(2X)
M10HEXNU
T
M10LOCKWASHER(8X)M10X20MMBOLT(6X)
MUDFLAP
KIT:
FLATBRACKETS(2X)M6WASHER(2X0 M6X20MM
BOLT(2X)
M6X30MMBOLT(2X)M6LOCKNUT(4X)
PLEASEREADTHROUGHANDUNDERSTANDTHESEINSTRUCTIONSBEFOREBEGINNING.
THREADLOCKSHOULDBEUSEDONALLFASTENERS.
INSTALLATION:
1.REMOVETHE2BLACKPLASTICCAPSCOVERINGTHEAXELONTHEBACKOFTHESPYDER.PULLOUTTOREMOVE.
2.USEAPAIROFPLIERSTOREMOVETHECOTTERPINFROMTHEENDOFTHEAXELONTHERIGHTSIDE.THE
COTTERPINISNOTREUSEDBUTYOUSHOULDSAVEITTOUSEIFYOUEVERCOMPLETELYREMOVETHETRAILER
HITCHFROMTHESPYDER.
3.USINGA13MMWRENCHREMOVETHEBACKBOLTFROMTHEREARBRAKEASSEMBLY.LOOSENTHEFRONT
BOLTANDPIVOTTHEBRAKEDOWNASSHOWNINFIG.1.
4.TAKETHETWO5/8”X3/4”SPACERSANDSLIDEONEINTOEACHSIDEOFTHEAXEL.IFTHEYARELOOSEPUTA
PIECEOFMASKINGTAPEONTHEOUTSIDEOFTHESPACERTOTIGHTENTHEMUP.PUSHTHEMINSOTHEYARE
FLUSHWITHTHEENDOFTHEAXEL.
5.TAKEAM8X12MMLONGSETSCREWSANDTHREADITINTOTHEWELDNUTONTHEBOTTOMOFTHERIGHT
MOUNT.SEEFIG.2.JUSTGETITSTARTED.DONOTTHREADITINALLTHEWAY.REPEATONLEFTMOUNT.
6.STARTINGONTHERIGHTSIDESLIDETHERIGHTMOUNTOVERTHEENDOFTHERIGHTSWINGARM.SEEFIG.3.
HOLDTHEMOUNTTIGHTAGAINSTTHESWINGARMANDTIGHTENTHESETSCREWUSINGA4MMALLEN
WRENCH.
7.PIVOTTHEBRAKEASSEMBLYBACKINTOPOSITIONANDINSTALLTHEBACKBOLTYOUREMOVEDINSTEP3.
TIGHTENBOTHBOLTSONTHEBRAKEASSEMBLY.
8.GOTOTHELEFTSIDEANDSLIDETHELEFTMOUNTOVERTHEENDOFTHELEFTSWINGARM.HOLDTHEMOUNT
TIGHTAGAINSTTHESWINGARMANDTIGHTENTHESETSCREW.
9.TAKETHEAXELCAPANDPLACEITOVERTHEENDOFTHEAXELONTHERIGHTSIDE.SEEFIG.4.
10.INSTALLTHEM10X462MMLONGBOLTWITHALOCKWASHERFROMTHELEFTSIDE.PUSHITTHROUGHTHE
AXELANDOUTTHERIGHTSIDE.SEEFIG.5
11.INSTALLTHEM10HEXNUTANDALOCKWASHERONTHERIGHTSIDEASSHOWNINFIG.5.USINGTWO17MM
WRENCHESTIGHTTHEBOLTANDNUT.
12.INSERTTHEHITCHFRAMEINTOTHEMOUNTSWITHBALLMOUNTHOLEONTHETOP.INSTALLTHESIXM10X
20MMLONGHEXBOLTSWITHLOCKWASHERANDTIGHTEN.SEEFIG.6.
13.ALWAYSCHECKALLOFTHEBOLTSTOMAKESURETHEYARETIGHTBEFOREUSING.
14.AMUDFLAPMOUNTINGKITISINCLUDEDWITHTHETRAILERHITCH.USEBIGBIKEPARTSPARTNUMBER2‐111
MUDFLAP(NOTINCLUDED).SEEFIG.7.
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Copyright
©
2014byBigBikeParts,Inc.Nopartofthis
instructionsheetmaybereproducedwithoutthewritten
permissionofBigBikeParts,Inc.

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