BIMG METVISA PCI.10 Series User manual

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TABLE OF CONTENTS
1.
Safety Information................................................................................................3
1.1
General Warnings.............................................................................................................. 3
2.
Technical Characteristics.....................................................................................4
2.1
Main Components.............................................................................................................. 4
2.2
Technical Data................................................................................................................... 5
3.
Installation.............................................................................................................6
3.1
Equipment Layout ............................................................................................................ 6
3.2
Electrical Connection.......................................................................................................... 7
3.3
Safety Measures and User Instruction .............................................................................10
4.
Use of equipment ...............................................................................................11
4.1
Utility................................................................................................................................. 11
4.2
Commands ....................................................................................................................... 11
4.3
Operating Procedures ...................................................................................................... 12
5.
Cleaning and Maintenance................................................................................ 15
5.1
Cleaning Procedures and Products Used ........................................................................15
5.2
Maintenance and Procedures in Case of Breakdowns ....................................................16
6.
Annexes................................................................................................................19
Electrical Schematic PCI / L.10 / 22 - Voltage 110 or 220 V 60 Hz MF .......................... 19
Electrical Schematic PCI / L.10 / 22 - Voltage 220 V 50 Hz MF ..................................... 20
Electrical Schematic PCL.98 - Voltage 110 V 60 Hz MF ................................................ 21
Electrical Schematic PCL.98 - Voltage 220 V 60 Hz MF ................................................ 22
Electrical PCL.98 - Voltage 220 V MF .......................................... ...................... 27
Electrical Schematic PCL.98 - Voltage 220 V 50 Hz MF ................................................ 23
Electrical Schematic PCL.98 - Voltage 220 V 50 Hz or 60 Hz TF .................................. 24
Electrical Schematic PCL.98 - Voltage 380 V 50 Hz or 60 Hz TF .................................. 25
Blown up Design ............................................................................................................. 26
List of Replacement Parts................................................................................................ 28
ATTENTION!
The characteristics, pictures and figures presented in this manual should be considered for
information. IMG BRASIL reserves the right to make such modifications as may be deemed
necessary without prior notice.

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1. Safety Information
1.1 General Warnings
• Cautions / precautions must be observed when installing, using, maintaining and discontinuing use
of this equipment;
• Before carrying out any operation (assembly, utilization (use), maintenance and reuse after
prolonged use of the equipment), read the manual carefully;
• The equipment must be used by trained personnel familiar with the use and safety standards
described in this manual;
This equipment is not intended for use by persons (including children) with reduced physical, sensory
or mental capacities, or people with lack of experience and knowledge, unless they have received
instructions regarding the use of the equipment or are under the supervision of a person responsible
for their safety;
• It is recommended that children be supervised to ensure that they are not playing with the
equipment;
• In case of change of the personnel that will work with the equipment, the new operator must be
educated about the standards and the operation of the same one;
• The operator must use the Adequate PPE's (equipment for individual safety). As for example: use
touches the hair avoiding that they lock in the moving parts of the machine;
• The operator must always be aware of situations that can cause a risk of accidents and avoid them.
• For example: avoid working with loose uniform sleeves, where they can lock in moving parts,
causing accidents;

• After being held to read and answered all the questions, this manual must be stored carefully in
place of easy access, known by all the people who will operate the equipment and made available for
the people who carry out maintenance, to any queries. Whenever any questions arise, be sure to
check the manual. Do not operate the equipment in any way with doubts;
• In the installation, it is essential to make this manual available to the professionals who will do the
same;
• Never place your hands, fingers or objects into the power socket when the unit is turned on as this
may cause an accident;
• Use only the socket to push the meat through the grinderr's mouthpiece, as it was designed for this
function;
• Before starting cleaning and any maintenance, it is essential to disconnect the equipment from the
mains;
• Periodically check the condition of the cables and electrical parts;
• Do not leave the equipment switched on unattended.
ATTENTION!
Do not perform repairs on your own. Refer servicing to qualified service personnel. Use only
original parts in your equipment.

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2. Technical Features
2.1 Main Components
For the equipment described in this manual, safety in use, cleaning, maintenance and
maximum cleaning are guaranteed by the design and special design of all parts and also by using
stainless steel and other materials suitable for contact with the food.
The equipment was built with the following features:
• case and tray made of stainless steel, which has higher corrosion resistance than other steels. It is a
material resistant to the attack of several corrosive agents;
• Body of nozzle and endless spool on PCL equipment models PCL.10, PCL.22 and PCL.98 are
made of tin coated carbon steel, protecting the steel surface from corrosion. For the PCI model
PCI.10 and PCI.22 are stainless steel. Both materials are non-toxic and ideal for contact with food.
• Discs and cross blades made from tempered carbon steel, avoiding oxidation and increasing the life
of the parts.
The following are the main components of the equipment:
Note: For exploded design with
spare parts list, see the
attachments.

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2.2 Technical Data
Model
Nominal Use
Measures
LengthxHt.xDepth
(mm) *
Net
Weight
(kg)
Voltage
(V)
Rated
Current
(A)
Discs
(Ø mm
hole)
Capacity
(kg/h) **
Lubricant
SAE140
(ml)
PCI10110M604
280x450x790
30.5
110
16.4
5 or 8
150
200
PCI10220M501
280x450x790
30.5
220
6.5
5 or 8
150
200
PCI10220M502
280x450x790
30.5
220
6.5
5 or 8
150
200
PCI10220M504
280x450x790
30.5
220
6.5
5 or 8
150
200
PCI10220M604
280x450x790
30.5
220
6.9
5 or 8
150
200
PCI22110M604
280x450x830
32.2
110
19.7
5 or 8
200
200
PCI22220M501
280x450x830
32.2
220
8.4
5 or 8
200
200
PCI22220M502
280x450x830
32.2
220
8.4
5 or 8
200
200
PCI22220M504
280x450x830
32.2
220
8.4
5 or 8
200
200
PCI22220M604
280x450x830
32.2
220
11.8
5 or 8
200
200
PCL10110M604
280x450x635
32.0
110
16.4
5 or 8
150
200
PCL10220M501
280x450x635
32.0
220
6.5
5 or 8
150
200
PCL10220M502
280x450x635
32.0
220
6.5
5 or 8
150
200
PCL10220M504
280x450x635
32.0
220
6.5
5 or 8
150
200
PCL10220M604
280x450x635
32.0
220
6.9
5 or 8
150
200
PCL22110M604
280x450x690
37.0
110
19.7
5 or 8
200
200
PCL22220M501
280x450x690
37.0
220
8.4
5 or 8
200
200
PCL22220M502
280x450x690
37.0
220
8.4
5 or 8
200
200
PCL22220M504
280x450x690
37.0
220
8.4
5 or 8
200
200
PCL22220M604
280x450x690
37.0
220
11.8
5 or 8
200
200
PCL98110M605
390x620x830
61.5
110
26
5 or 8
400
400
PCL98220M505
390x620x830
61.5
220
11.4
5 or 8
400
400
PCL98220M605
390x620x830
61.5
220
12.6
5 or 8
400
400
PCL98220T605
390x620x830
62.5
220
6.4
5 or 8
400
400
PCL98380T505
390x620x830
62.5
220
3.7
5 or 8
400
400
* For all grinder models the height measurement was considered with the socket embedded in the tray. On
PCI models.10 and PCI.22 the bottom measurement was considered with the funnel mounted on the
nozzle of the grinder.
** May vary due to user's working speed and according to the disc used and processed product.
Noise level: 70 db.
ATTENTION!
Features like: model, serial number and voltage of the equipment are provided on the label
(figure below). Before installation, check that the power supply voltage of the equipment
corresponds to that of the mains.

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3. Installation
3.1 Equipment Layout
The connection to the mains and the arrangement for operation must be carried out by a
qualified professional. Check that the voltage of the eqiuipment matches the mains voltage.
• In the installation, it is essential to make this manual available to the professionals who will
do the same.
To ensure correct operation and safety, the machine must be positioned in an airy
environment and on a sufficiently wide, level, dry and stable support surface, away from heat sources
and water taps, and at a medium height of 80 cm. Install your equipment by leaving a free area on the
front, a distance of at least 60 cm above the equipment and a distance of at least 30 cm around it, so
that it has enough space for inspection, maintenance, cleaning and use.

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ATTENTION!
The installation and the place where the equipment is to be disposed of must comply with
the rules of risk prevention and safety at work (Regulatory standard NR-12 for Brazil or
according to the regulation in force in your country).
The manufacturer shall not be liable for any direct or indirect damages caused by non-
compliance with these standards and other instructions presented in this manual.
3.2. Electrical connection
The equipments are supplied with a power cord to be connected to an electrical outlet.
For Single Phase (MF) PCL grinder models.10 / PCL.22 / PCI.10 / PCI.22, power cords are
supplied with stamped plugs, where the type of plug varies by country. The installation of the
equipment must be done by a qualified technician for this function and observing the current
regulations of the country, especially with regard to the ground connection (if applicable).
For Single Phase (MF) PCL.98 grinder models, are supplied with power cables with industrial
type 2P + T plugs (2 poles + ground), following a regulation in force in Brazil. The 110 V grinders 98
(MF) are supplied with anindustrial plug that supports up to 32 A, while the 98 (MF) 220 V grinders
have an industrial plug that supports up to 16 A.
In this type of connection, the plug has 3 round pins, the larger diameter of the grounding pin
(ground pin). It is mandatory to connect all the connection poles before connecting the equipment, as
well as a good ground connection, according to the current regulations.
Detail of industrial type 2P + T plugs (2 Poles + Ground):
• Yellow plug for 110 V voltage, current up to 32 A.

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• Blue plug for 220 V voltage, current up to 16 A.
Note: The PCL grinder power supply.98 (MF) 110 V, require a 25 A circuit breaker; PCL.98
grinders (MF) 220 V, require a 16 amp circuit breaker.
Already the three-phase grinder (TF) PCL.98 models, are supplied with power cables with
industrial type 3P + N + T plugs (3-pole + neutral + ground) for 220 V or 380 V voltages. Both can
support up to 16 A, following current regulations.
In this type of connection, the plug has 3 round pins, the larger diameter of the grounding pin
(ground pin). It is mandatory to connect all the connection poles before connecting the equipment, as
well as a good ground connection, according to the current regulations.
Detail of industrial type 3P + N + T plugs (3-pole + neutral + earth):
• Blue plug for 220 V voltage, current up to 16 A.
• Red plug for voltage 380 V, current up to 16 A.

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The maintenance procedure on the power cable and / or the power plug of the equipment
must be carried out by an authorized agent or qualified person. When reassembling these
components and making the points connections, you can also use the markings on the inside of the
plug in your plastic region as a reference.
In these markings, the grounding pin (ground pin) is indicated with the grounding symbol, the
pin of the neutral conductor is indicated with the letter "N" and the phase pins. The symbols vary
according to the model of the plug (previous pictures). Check the following figure:
The devices described in this manual are single voltage, ie 110 V or 220 V single phase and
220 V or 380 V three phase. If voltage changes are required, contact the manufacturer or your
authorized dealer.
The equipments are supplied with an equipotential grounding terminal located on the right
side base on the PCI / PCL grinders.10 and 22, and in the rear base on the PCL.98.
O borne identificado na figura ao lado, é uma proteção adicional ao
aterramento que é previsto na rede elétrica, ele deve ser ligado a uma
barra de terminais de aterramento, independente da ligação á rede
elétrica, sendo que os demais produtos que possuam partes metálicas acessíveis, e que
sejam estacionários, também devem ser ligados a este barramento bem como a própria
bancada de serviços, caso esta seja de material metálico. Deste modo todos estes produtos
estarão sob um mesmo potencial elétrico evitando correntes de fuga indesejáveis.

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ATTENTION!
Before connecting your equipment, always check that the mains voltage is the same as the
voltage of the equipment. If it is not the same, contact the manufacturer or your authorized
dealer.
The supply voltage of the devices is 110 V (60 Hz) or 220 V (50 or 60 Hz) single phase and
220 V or 380 V (50 or 60 Hz) three phase (PCL.98) as shown on the voltage label attached to
the power cable or as indicated on the card data label on the back of the unit (see the figure
on this label in item 2.2 of this manual).
Make sure that the voltage of the mains where the equipment will be installed is compatible
with the voltage indicated on these labels.
For details of the remainder of the electrical part of the equipment, refer to the wiring
diagram in the manual annexes.
IMPORTANT
The manufacturer shall not be liable for any direct or indirect damages caused by non-
compliance with these standards and other instructions presented in this manual.
3.3 Safety Measures and User Instruction
The professional that makes the sale of the equipment should instruct the user about the
correct operation of the equipment and should give you this instruction manual.
The user must be informed of the necessary safety measures and must respect them as well
as all the measures described in this manual.
Your equipment has mechanical guard (see item 1.2 Mechanical Safety). Removal or
tampering with these safety components can cause serious risks to the operator's upper limbs.
ATTENTION!
It is very important, before operating your equipment, to check the direction of rotation of
the endless spool or the cross blade. To do this, position yourself in front of the device and
looking at the power nozzle you can see the spool or if you look at the disc you will see the
crosspiece. Turn the unit on and turn it off quickly, leaving only the time required to check
the direction of rotation: the spool or crosspiece must be rotating counterclockwise
(pictured below), according to the direction indicated on the adhesive glued on the front the
case.
For your safety, always check the direction of rotation with the spindle nozzle mounted on
the bearing.

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ATTENTION!
If they are rotating clockwise, check that the electrical connection is reversed with respect
to the wiring diagram (item 9 - Attachments), refer to the electrical installation instructions in
item 3.2 (Electrical Connection) or contact your nearest authorized service center from you.
ATTENTION!
Operation of the equipment in the wrong direction of rotation may lock in addition to the
spool, cross blade and disc. If the equipment continues to operate in this way, there is a risk
of burning the engine.
4. Equipment Usage
4.1 Utility
This equipment is exclusively intended for grinding, chopping and cutting various meats.
4.2 Commands
All equipments have the power button. When positioned in front of the grinder's mouthpiece,
it is located on the left side of the equipment.
See description of the command below:
• Power button - used to turn the equipment on and off. In position "1" turns on, in position "0" turns
off.

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4.3 - Operating Procedures
Before operating your equipment, disassemble the components (the following instructions)
that will come in contact with the meat (pan, socket, grinder nozzle, endless spool, cross blade, discs
and nozzle nut) and clean them. Perform cleaning with the equipment disconnected from the mains.
Follow the cleaning instructions in item 5 of this manual.
Check the disassembly and assembly procedures described below.
• Disassembly:

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• Assembly: The assembly procedure is the reverse of disassembly. When attaching the crosshead
blade to the spool pin, make sure the blade side of the blade is facing forward.
Before mounting the disc, choose the model (hole Ø 5 or 8 mm) that fits your need at the
moment. Mount the other parts of the nozzle according to the order of the exploded view (picture on
the previous page).
ATTENTION!
Be careful when reassembling the nozzle nut as it can not be tightened excessively, it
should simply be pressed against the end of the threading. If you squeeze excessively you
will wear and force the engine, and you can burn it.
Use only the perforated discs supplied with this unit. In no case should you use discs with
holes of other shapes or dimensions.
With the grinder nozzle fitted, fit it in the bearing as shown below:
All parts must be secured perfectly so that no locking or wear occurs, and to ensure operator
safety. If any part has not been properly attached, repeat the operation and if do not obtain success,
contact technical service.

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• Operation: Before connecting the equipment, make sure that the endless spool is rotating correctly
(counterclockwise as per instructions in 3.3), and that the supply voltage of the equipment is in
accordance with the mains voltage. Also check that the tray is attached in the holder, the disc is
engaged and locked with the nut of the nozzle and the nozzle of the grinder is fixed with the knob.
After verifying these items, follow the following operating procedures:
•Connect the power cord to the mains;
• Place a container to store the chopped meat below the outlet nozzle;
• If you have pre-cut pieces of meat, put them on the tray. Remove as much bones as possible,
pieces of cartilage and tendons. Never use frozen meat;
Turn the power switch to "1" (on).
• Leave the equipment on for a few seconds before adding the meat;
• Direct the meat to the feed nozzle with the socket and press the meat against the endless spool;
ATTENTION!
Use only the socket to push the meat into the nozzle. Never use hands or other objects other
than the socket.
• After the process is completed, switch off the equipment by pressing the power button in the "0" (off)
position.
ATTENTION!
Never add meat before leaving the equipment on for a few seconds. However, do not let the
equipment work for a long time without load (no meat inside the nozzle), as this leads to
acceleration of wear and damage to other components.
If you notice that the machine can not process the food or that it is stopping processing,
reduce the quantity or size of the pieces of meat in the pre-cut before inserting it into the
feed nozzle.
Add the meat in the feed nozzle gradually so as not to impair the speed and performance of
the engine, and the life of the equipment.
Never use frozen meat.
Failure to observe this guideline will be considered an unsafe act and abusive use of
equipment.
Any irregularities please contact the authorized service center nearest you.

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ATTENTION!
Do not remove the nozzle from the grinder or the tray with the equipment switched on, nor
should your fingers, hands or objects (such as spoons and knives) be placed inside the
food nozzle as this may cause accidents.
Any irregularities please contact the authorized service center nearest you.
IMPORTANT
The operator must wear the appropriate PPE (personal protective equipment). For example:
use touches on the hair avoiding that they lock in the movable parts of the equipment and
appropriate gloves that besides guarantee the cleanliness in the handling of the meat,
protect the operator during the processing of the food.
5. Cleaning and Maintenance
5.1 Cleaning Procedures and Products Used
Your equipment is built with first-line materials, so use it correctly and you will get great
satisfaction. Keep your equipment always clean and well taken care of, as this will make it have a
much longer shelf life.
A daily cleaning of the machine must be carried out for good operation and durability.
ATTENTION!
Before performing maintenance or cleaning, make sure that the equipment is switched off
and that the plug is disconnected from the mains.
ATTENTION!
Do not use a water jet to clean the equipment.
IMPORTANT
This equipment is not intended to be fully immersed in water for cleaning.
Follow the instructions below to know the parts that can be immersed and what special care
is taken with the other parts.
Dismountable parts (socket, nozzle body, endless spool, cross blade, discs and nozzle nut)
must be removed from the equipment and washed with warm water and neutral soap. Clean the
corners thoroughly, eliminating meat residue. Only the tray should be washed separately from other
metals, avoiding damage to the material.

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The remainder of the equipment should be cleaned as many times as possible to prevent food
residue from drying out and sticking to parts. For cleaning, dilute soap or neutral detergent or
ammonia-based remover in warm water and apply with a soft cloth. With a cloth moistened with
water, rinse and then wipe the parts with a dry cloth.
TIP
The meat that remains in the equipment can be removed by slicing bread through the
grinder.
It is advisable to lubricate the blade and discs with a little vegetable oil.
Never use abrasive products or sponges for cleaning as they may scratch or ruin the part
surface. Do not spill water on the equipment for cleaning, otherwise, turning it on may cause electric
shock or even burn the equipment.
ATTENTION!
Be careful while doing the cleaning on the cross blade as it is sharp. Knob with care as this
may cause accidents. The same attention is paid to any other component of the equipment.
It is extremely important that the products used in cleaning ensure maximum cleanliness
and are not toxic.
5.2 Maintenance and Behavior in Case of Breakdowns
The operator must be instructed to perform routine inspections, making minor adjustments,
the cleaning and observe indications of breakdowns that may occur. Examples include: checking for
extraneous noise; loss of power of the equipment; the non-performance by the equipment of the
service to which it proposes; among others. Actions such as these are essential to ensure a longer
equipment life.
ATTENTION!
When maintenance is made (even if small adjustments), always unplug the equipment from the
mains.
ATTENTION!
Keep the discs and the cross blade always sharp, as these pieces can be sharpened when
they lose the cut. To do this, contact your nearest service center.

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ATTENTION!
Always check the wear of the plastic washer, located on the endless spool, replace it when
necessary and never forget to attach it when assembling the nozzle, as working without this
item will lead to premature wear of the parts.
It is recommended to carry out preventive maintenance every 6 months, checking and
adjusting clearances, cleaning internal parts, etc. When detecting broken or weakened parts, replace
with original parts.
ATTENTION!
Never let your equipment run out of oil in the gearbox as this will cause damage to your
equipment. Always check the oil level.
It is recommended to change the oil every 6 months of use.
To check the quantity and type of oil used in each model, refer to the table in item 2.1
(Technical Data) of this manual.
When performing oil change, use Personal Protective Equipment (PPE) to prevent direct
contact with the oil, such as waterproof PVC gloves.
Follow the instructions below to change the oil in your equipment:
Disconnect the equipment from the mains;
Remove the tray and nozzle from the grinder (instructions in item 4.3). Remove the case by
removing the securing screws;
Position a container under the gear case to store the oil to be removed;
Remove the screw located under the gear case. Wait until all the oil comes out of the screw
hole.
After all the oil is removed, thread the screw with thread seal tape again;
To install the new oil, remove the plug located on top of the gearbox;
With the aid of a funnel, add the oil. Check the oil quantity for each grinder model in the table
in item 2.2 (Technical Data);
Screw the stopper with thread stopper. Reassemble the case by fastening it with the screws.

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IMPORTANT
After changing the oil, the equipment must be level. Follow the instructions in item 3.1
(Device Layout) for optimal positioning of the equipment.
Oil is a recyclable product. Dispose of it at authorized service station facilities in accordance
with local laws and regulations regarding the disposal of waste products. Do not empty into
drains or surface water.
By performing preventive maintenance, you eliminate the inconvenience of getting the
equipment stopped when you need it most, reducing the cost of maintenance and reducing the risk of
accidents.
ATTENTION!
Preventive maintenance requires a trained professional.
Make sure the equipment is disconnected from the mains.
Whenever any item regarding the safety of the equipment (such as cleaning or maintenance) is
removed, reset it and confirm that it is performing its function correctly.
When you experience any malfunction or non-compliance, refer your equipment to the
nearest service center. See technical assistance in the folder provided with the device or consult the
link on our website: www.metvisa.com.br

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6. ANNEXES
Electrical Schematic - Voltage 110 V or 220 V - 60 Hz –3/4 hp and 1 hp
Models: PCI / PCL.10/22 MF
NOTE:Motor with double direction of rotation. To reverse the rotation, change T5 to T8.

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Electrical Schematic - Voltage 220 V - 50 Hz –3/4 hp and 1 hp
Models: PCI / PCL.10/22 MF