Binks Maple 7/7 User manual

Instruction Manual
Maple 7/7 Pump
Model 10 40 40

Instruction Manual
Page 2 of 16 Issue: 1.0

Instruction Manual
Page 3 of 16 Issue: 1.0
Specification
Pump Ratio 7:1
Max. Air Pressure Inlet 7 Bar
Max. Flui Pressure 49 Bar
Nominal Flow Volume / Cycle 0.166 Litres
0.044 US Gall
Flui Output @ 60 cycles/min 10.0 Litres / min
2.6 US Gall / min
Maximum Recommen e Continuous Cycle Rate
Maximum Recommen e Intermittent Cycle Rate
20 Cycles /min
40 Cycles /min
Flui Connections
Inlet
Outlet
1” Sanitary
½” NPT Female
Compresse Air Inlet 3/8” BSPP / NPSM
Air Volume / cycle
0.17 SCFM (4.8 L/m) @ 45PSI (3.1 Bar)
0.33 SCFM (9.3 L/m) @ 90 PSI (6.2 Bar)
Air Flow @ 15 cycles/min 6 bar
Air Flow @ 30 cycles/min 6 bar
5 CFM (142 L/min)
10 CFM (283 L/min)
Max. Pump Inlet Pressure 2 Bar (30 PSI)
Air Quality ISO 8573.1 Class 3.3.2 # (See Note)
Dirt 5 microns
Water -20ºC@7bar (940ppm)
Oil 0.1mg/m³
Total Weight of Pump 20 Kg / 44 lbs
# Note: Class 3.4.2 Air Quality (Refrigerant rie - water +3ºC@7bar) may be use ,
however, above 15 cycles/min optional heavy uty mufflers 192821 or pipe exhaust
system shoul be use , if use continuously.

Instruction Manual
Page 4 of 16 Issue: 1.0

Instruction Manual
Page 5 of 16 Issue: 1.0

Instruction Manual
Page 6 of 16 Issue: 1.0
KEY
= GREASE (AGMD
-
010)
= LOCTITE = TORQUE = GREASE INTERNAL (AGMD-010) = MAINTENANCE ORDER (REVERSE FOR ASSY)
I
TEM
7
DETAIL

Instruction Manual
Page 7 of 16 Issue: 1.0
Parts List – 104040
ITEM PART No DESCRIPTION QTY REMARKS
1
0115-010037 POPPET ASSEMBLY 2
#
2
0115-010102 AIR VALVE ASSEMBLY 1
3
161993 Ø20.35 x 1.78 VITON O-RING 2 
4
161994 Ø4.47 x 1.78 O'RING 4 
5
161995 Ø19.5 x 3.00 O-RING 2

6
161998 Ø125 x 2 O-RING 2 
7
162703 S AFT SEAL 2 
8
162746 Ø25 X 1.6 O'RING PTFE 2

9
162833 S AFT BEARING 2 
10
163920 M6 x 30 CAP D SCREW (ST ST) 4
11
164838 No 2 x 4.75 RIVET 2
12
165044 M12 SPRING WAS ER STST 16
13
165123 M10 SPRING WAS ER (STST) 8
14
165528 M4 x 16 CAP D SCREW (STST) 4
15
165948 M10 x 40 CAP D SCREW (ST ST) 8
16
165960 M12 x 40 CAP D SCREW (ST ST) 8
17
165970 M4 PLAIN WAS ER (STST) 4
18
165971 M4 SPRING WAS ER (STST) 4
19
171714 3/4 BALL 440C 2 
20
177009 M12 X 35 CAP EAD SCREW 8
21
177038 M10 x 12 BUTTON D CAP SCREW (STST) 4
22
192009 1 & 1 1/2 SANITARY CLAMP 2
23
192206 1 SANITARY GASKET PTFE 2

24
192374 RETAINING NUT 2
25
192579 KNIFED BELLOWS 2
#
26
192763 BELLOWS SPACER 2
27
192764 PUMP BRACKET 2
28
192777 1" MUFFLER 2
29
192799 VENT PLUG 2
30
192812 EX AUST ADAPTER 1
31
192814 BELLOWS LEAK OSE 1

32
192815 1/8R - 6MM PUS IN ELBOW 2 
33
192831 AIR CYLINDER 1
34
193190 OUTLET SEAT 2
35
193195 FLUID PISTON SEAL 2
#
36
193225 OUTLET CYLINDER 2
37
193357 PISTON ASSEMBLY 2
38
193360 INLET MANIFOLD 1
39
193367 OUTLET C ECK 2
40
193419 OUTLET MANIFOLD ASSEMBLY 1
41
193775 NAMEPLATE 1
42
193861 ENDCAP 2
43
193862 INLET CYLINDER 2
44
Detail A AIR MOTOR PISTON ASSEMBLY 1

Instruction Manual
Page 8 of 16 Issue: 1.0
Item 4 – Detail A
ITEM PART No DESCRIPTION QTY REMARKS
50 162707 PISTON SEAL 1 
51 165973 M12 x 45 GRUBSCREW (ST ST) 1
52 192759 PISTON S AFT 2
53 192832 PISTON 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL
(AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 9 of 16 Issue: 1.0
Item 42 - 193357 Piston Assembly
ITEM PART No DESCRIPTION QTY REMARKS
60 160526 CONICAL SPRING 1 
61 162743 Ø33 X 2 'O' RING PTFE 1

62 162744 Ø23.52 X 1.78 ORING PTFE 1

63 162745 Ø29.9 X 1.78 O'RING PTFE 1 
64 193181 0.875 BALL 1

65 193188 INLET SPRING KEEP 1

66 193189 PISTON SEAT 1
67 193358 Ø46 PISTON 1
68 193359 PISTON KEEP 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 10 of 16 Issue: 1.0
Item 1 - 0115-010102 Valve Assembly
ITEM PART No DESCRIPTION QTY REMARKS
80 0115-010015 SPOOL AND SLEEVE ASSEMBLY 1
 #
162789 SPOOL AND SLEEVE O’RING 6 Not Shown
81 0115-010016 BUMPER 2 
82 0115-010017 MAGNET 2

83 0115-010018 VALVE BLOCK END CAP 2
84 0115-010020 DIAP RAGM 2

85 0115-010021 O-RING 1.5 X 36 2 
86 0115-010049 O-RING 2 x 20 2 
87 0115-010073 M4 x 12 S CS 8
88 0115-010097 VALVE BLOCK 1
89 0115-010103 1/4 BSPT PIPE PLUG 1
90 0115-010107 1/8 BSPT PIPE PLUG 1
91 180584 3/8 UNIVERSAL FITTING 1
92 192813 QUICK EX AUST VALVE CAGE 2
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
= MAGNET HAZARD
KEY