Binks Maple 7/7 User manual

Instruction Manual
Maple 7/7 Pump
Model 10 40 40

Instruction Manual
Page 2 of 16 Issue: 1.0

Instruction Manual
Page 3 of 16 Issue: 1.0
Specification
Pump Ratio 7:1
Max. Air Pressure Inlet 7 Bar
Max. Flui Pressure 49 Bar
Nominal Flow Volume / Cycle 0.166 Litres
0.044 US Gall
Flui Output @ 60 cycles/min 10.0 Litres / min
2.6 US Gall / min
Maximum Recommen e Continuous Cycle Rate
Maximum Recommen e Intermittent Cycle Rate
20 Cycles /min
40 Cycles /min
Flui Connections
Inlet
Outlet
1” Sanitary
½” NPT Female
Compresse Air Inlet 3/8” BSPP / NPSM
Air Volume / cycle
0.17 SCFM (4.8 L/m) @ 45PSI (3.1 Bar)
0.33 SCFM (9.3 L/m) @ 90 PSI (6.2 Bar)
Air Flow @ 15 cycles/min 6 bar
Air Flow @ 30 cycles/min 6 bar
5 CFM (142 L/min)
10 CFM (283 L/min)
Max. Pump Inlet Pressure 2 Bar (30 PSI)
Air Quality ISO 8573.1 Class 3.3.2 # (See Note)
Dirt 5 microns
Water -20ºC@7bar (940ppm)
Oil 0.1mg/m³
Total Weight of Pump 20 Kg / 44 lbs
# Note: Class 3.4.2 Air Quality (Refrigerant rie - water +3ºC@7bar) may be use ,
however, above 15 cycles/min optional heavy uty mufflers 192821 or pipe exhaust
system shoul be use , if use continuously.

Instruction Manual
Page 4 of 16 Issue: 1.0

Instruction Manual
Page 5 of 16 Issue: 1.0

Instruction Manual
Page 6 of 16 Issue: 1.0
KEY
= GREASE (AGMD
-
010)
= LOCTITE = TORQUE = GREASE INTERNAL (AGMD-010) = MAINTENANCE ORDER (REVERSE FOR ASSY)
I
TEM
7
DETAIL

Instruction Manual
Page 7 of 16 Issue: 1.0
Parts List – 104040
ITEM PART No DESCRIPTION QTY REMARKS
1
0115-010037 POPPET ASSEMBLY 2
#
2
0115-010102 AIR VALVE ASSEMBLY 1
3
161993 Ø20.35 x 1.78 VITON O-RING 2 
4
161994 Ø4.47 x 1.78 O'RING 4 
5
161995 Ø19.5 x 3.00 O-RING 2

6
161998 Ø125 x 2 O-RING 2 
7
162703 S AFT SEAL 2 
8
162746 Ø25 X 1.6 O'RING PTFE 2

9
162833 S AFT BEARING 2 
10
163920 M6 x 30 CAP D SCREW (ST ST) 4
11
164838 No 2 x 4.75 RIVET 2
12
165044 M12 SPRING WAS ER STST 16
13
165123 M10 SPRING WAS ER (STST) 8
14
165528 M4 x 16 CAP D SCREW (STST) 4
15
165948 M10 x 40 CAP D SCREW (ST ST) 8
16
165960 M12 x 40 CAP D SCREW (ST ST) 8
17
165970 M4 PLAIN WAS ER (STST) 4
18
165971 M4 SPRING WAS ER (STST) 4
19
171714 3/4 BALL 440C 2 
20
177009 M12 X 35 CAP EAD SCREW 8
21
177038 M10 x 12 BUTTON D CAP SCREW (STST) 4
22
192009 1 & 1 1/2 SANITARY CLAMP 2
23
192206 1 SANITARY GASKET PTFE 2

24
192374 RETAINING NUT 2
25
192579 KNIFED BELLOWS 2
#
26
192763 BELLOWS SPACER 2
27
192764 PUMP BRACKET 2
28
192777 1" MUFFLER 2
29
192799 VENT PLUG 2
30
192812 EX AUST ADAPTER 1
31
192814 BELLOWS LEAK OSE 1

32
192815 1/8R - 6MM PUS IN ELBOW 2 
33
192831 AIR CYLINDER 1
34
193190 OUTLET SEAT 2
35
193195 FLUID PISTON SEAL 2
#
36
193225 OUTLET CYLINDER 2
37
193357 PISTON ASSEMBLY 2
38
193360 INLET MANIFOLD 1
39
193367 OUTLET C ECK 2
40
193419 OUTLET MANIFOLD ASSEMBLY 1
41
193775 NAMEPLATE 1
42
193861 ENDCAP 2
43
193862 INLET CYLINDER 2
44
Detail A AIR MOTOR PISTON ASSEMBLY 1

Instruction Manual
Page 8 of 16 Issue: 1.0
Item 4 – Detail A
ITEM PART No DESCRIPTION QTY REMARKS
50 162707 PISTON SEAL 1 
51 165973 M12 x 45 GRUBSCREW (ST ST) 1
52 192759 PISTON S AFT 2
53 192832 PISTON 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL
(AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 9 of 16 Issue: 1.0
Item 42 - 193357 Piston Assembly
ITEM PART No DESCRIPTION QTY REMARKS
60 160526 CONICAL SPRING 1 
61 162743 Ø33 X 2 'O' RING PTFE 1

62 162744 Ø23.52 X 1.78 ORING PTFE 1

63 162745 Ø29.9 X 1.78 O'RING PTFE 1 
64 193181 0.875 BALL 1

65 193188 INLET SPRING KEEP 1

66 193189 PISTON SEAT 1
67 193358 Ø46 PISTON 1
68 193359 PISTON KEEP 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 10 of 16 Issue: 1.0
Item 1 - 0115-010102 Valve Assembly
ITEM PART No DESCRIPTION QTY REMARKS
80 0115-010015 SPOOL AND SLEEVE ASSEMBLY 1
 #
162789 SPOOL AND SLEEVE O’RING 6 Not Shown
81 0115-010016 BUMPER 2 
82 0115-010017 MAGNET 2

83 0115-010018 VALVE BLOCK END CAP 2
84 0115-010020 DIAP RAGM 2

85 0115-010021 O-RING 1.5 X 36 2 
86 0115-010049 O-RING 2 x 20 2 
87 0115-010073 M4 x 12 S CS 8
88 0115-010097 VALVE BLOCK 1
89 0115-010103 1/4 BSPT PIPE PLUG 1
90 0115-010107 1/8 BSPT PIPE PLUG 1
91 180584 3/8 UNIVERSAL FITTING 1
92 192813 QUICK EX AUST VALVE CAGE 2
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
= MAGNET HAZARD
KEY

Instruction Manual
Page 11 of 16 Issue: 1.0
Removal of a single fluid piston
16mm
10mm

Instruction Manual
Page 12 of 16 Issue: 1.0
Fault Finding
Symptom Possible Cause Remedy
Pump will not
‘Prime’
a. Air getting into the suction
hose/manifol
b. Worn piston seals
c. Ball checks not seating correctly
a. Check seals an hose connections
b. Replace piston seals
c. Inspect, clean/replace balls/seats
Pump will not run a. No Air or Flui supply
b. Air piston seal worn.
c. Pilot valve assemblies inoperable.
. Main air valve inoperable
e. QE iaphragm efective
f. Ball checks not seating
a. Check air an flui supply ball valves
an supply hoses.
b. Replace Piston seal
c. Switch/interchange pilot valves to
isolate faulty pilot valve an
clean/replace.
. Check clean/replace Air valve.
e. Check for constant exhaust air when
pump is not running. Check/replace
QE iaphragms
f. Inspect, clean an /or replace balls
an seats.
Pump runs but has
excessive pulsation
a. Air getting into flui line, air supply
restricte .
b. Obstructe flui ball checks.
c. Worn air motor piston seals.
. Worn/faile air motor shaft seals.
e. Worn flui piston seal.
f. Air exhaust restricte .
a. Check seals an hose connections.
Check air supply
b. Remove, clean, an inspect seat,
ball, an ball cage. Replace if
suspect or worn.
c. Replace air motor piston seal.
. Disassemble pump as require to
replace air motor shaft seals.
e. Replace flui piston seal.
f. Check QE iaphragms an exhaust
outlets.
Paint leaking into
etection hose (38)
Air blee ing from
vent plug (36)
a. Bellows seal failure
b. Air motor shaft seal leaking. (Air
leak from vent plug 36).
a. Replace bellows seal (27)
b. Check air motor shaft seal (6),
replace as necessary

Instruction Manual
Page 13 of 16 Issue: 1.0
Spares Kits for Maple 7/7 Pump
Kit No. Part No. Description Remarks

250653 Flui Section Service Kit
Check Main Parts List
for etails of in ivi ual
Kit Contents

250655 Flui Section Overhaul Kit

250695 Air Motor Seal Kit

250628 Control Valve Kit
#
0115-010337 Poppet Assembly 2off per Pump
#
0115-010015 Main Spool & Sleeve Valve Assembly 1off per Pump
#
193195 Piston Seal 2off per Pump
#
192579 Knife Bellows 2off per Pump
# - Recommen e Spare Parts for continually running pumps
Maintenance Schedule
Inspection Operation
Daily Check for any general flui or air leakage.
Weekly
Inspect Pump for Correct operation
Check for any excessive mechanical noise
Check for excessive flui pressure pulsation
6 Monthly Test
Perform a pump stall test to ensure correct operation.
• If pump oes not stall check flui piston seals an ball
checks, replace as require .
• If air is escaping through exhaust check air motor piston
seal an quick exhaust iaphragm, replace as require .
12 to 36 Months
(Typically 10
million Pump
Cycles epen ant
on air quality an
abrasiveness of
the paint use )
Replace Air Piston seal
Replace shaft seals & bearings
Inspect an replace if require :-
Pilot Air Valves
Main Air Valve Parts
Replace Flui Piston Seal
Replace Balls an Seats
Replace Bellows

Instruction Manual
Page 14 of 16 Issue: 1.0
Installation
This product should be flushed with a suitable compatible solvent prior to use.
Mount the pump securely an position the pump at a convenient height (below the
li height of the paint container), to allow for maintenance, visual observation, an
perio ic inspection. The wall mount bracket is inclu e with all pumps.
The Pump Mounting bracket must be connecte to a suitable earth groun to ensure
that there is no possibility of static buil up.
Attach suitable flexible hoses to the inlet an outlet connections. Connect a suitable
3/8 NB air hose an ½” Pressure Filter Regulator to the air motor. (Filter rate at
minimum 1000 L/min)
No a itional air lubrication is require as piston ring lubricant is applie uring
assembly or repair. If an air lubricator is use then this must be maintaine .
Set the pump spee to a slow cycle rate an start the pump to remove any air from
the flui circuit before increasing pressure. Inspect for any air or flui leaks.
If an air blow out system is use , never excee 2 Bar on the inlet of the pump.
Exhaust kits are available for these pumps if the air exhaust is require to be pipe
away from the pump rather than exhausting locally through the mufflers.
Accessories
Part No. Description Remarks
192206 1” Sanitary Gasket
192009 1 & 1½” Sanitary Clamp
502608 Seal Insertion Tool For Shaft seal (9)
502769 Bellows Assembly Tool
502382 Bellows Assembly Spigot
AGMD-010 Kluber Isoflex Topas NB 52 (Grease type #) 50 ml Tube
192779 Exhaust Tube A apter (1” NB hose) For pipe exhaust
192820 Exhaust Tube A apter (1¼” NB hose) For pipe exhaust
192803 1” Manifol Plug For pipe exhaust
192821 1” BSP Heavy Duty Mufflers Recommen e for high pump
pressures an cycle rates

Instruction Manual
Page 15 of 16 Issue: 1.0
KEY
A: 1” SANITARY INLET
B: ½” NPT (FEMALE) OUTLET
C: 3/8” UNIVERSAL AIR INLET
D: EARTH

Instruction Manual
Page 16 of 16 Issue: 1.0
Justus-von-Liebig-Straße 31, 63128 Dietzenbach. DE
Tel. [phone] Fax. [phone]
General e-mail: info@finishingbran s.eu
163-171, Av. es Auréats, 26014 Valence ce ex. FR
Téléphone : [phone] Télécopie: [phone]
General e-mail: info@finishingbran s.eu
USA Canada Customer Service
195 Internationale Blv .
Glen ale Height,IL 60139
630-237-5000
Toll Free Customer Service an
Technical Support 800-992-4657
Toll Free Facsimile 800-246-5732
Binks registered office Finishing Brands Germany GmbH Justus-von-Liebig-Straße 31, 63128 Dietzenbach. Amtsgericht Offenbach HRB 43560
Ringwoo Roa , Bournemouth, Dorset BH11 9LH. UK
Tel. [phone] Fax. [phone]
General e-mail: info@finishingbran s.eu