Binks Maple 7/15 10 40 41 User manual

Instruction Manual
Maple 7/15 Pump
Model 10 40 41

Instruction Manual
Page 2 of 16 Issue: 1.5

Instruction Manual
Page 3 of 16 Issue: 1.5
Specification
Pump Ratio 15:1
Max. Air Pressure Inlet 7 Bar
Max. Fluid Pressure 105 Bar
Nominal Flow Volume / Cycle 0.166 Litres
0.044 US Gall
Fluid Output @ 60 cycles/min 10.0 Litres / min
2.6 US Gall / min
Maximum Recommended Continuous Cycle Rate
Maximum Recommended Intermittent Cycle Rate
20 Cycles /min
40 Cycles /min
Fluid Connections
Inlet
Outlet
1” Sanitary
½” NPT Female
Compressed Air Inlet
3/8” BSPP / NPSM
Air Volume / cycle
0.33 SCFM (9.5 L/m) @ 45PSI (3.1 Bar)
0.65 SCFM (18.5 L/m) @ 90 PSI (6.2 Bar)
Air Flow @ 15 cycles/min 6 bar
Air Flow @ 30 cycles/min 6 bar
10 CFM (283 L/min)
20 CFM (566 L/min)
Max. Pump Inlet Pressure 2 Bar (30 PSI)
Air Quality ISO 8573.1 Class 3.3.2 # (See Note)
Dirt 5 microns
Water -20ºC@7bar (940ppm)
Oil 0.1mg/m³
Total Weight of Pump 30 Kg / 66 lbs
# Note: Class 3.4.2 Air Quality (Refrigerant dried - water + 3ºC@7bar) may be used,
however, above 15 cycles/min optional heavy duty mufflers 192821 or piped exhaust
system should be used, if used continuously.

Instruction Manual
Page 4 of 16 Issue: 1.5

Instruction Manual
Page 5 of 16 Issue: 1.5

Instruction Manual
Page 6 of 16 Issue: 1.5
KEY
= GREASE (AGMD
-
010)
= LOCTITE = TORQUE = GREASE INTERNAL (AGMD-010) = MAINTENANCE ORDER (REVERSE FOR ASSY)
= MAGNET HAZARD
ITEM 6
DETAIL

Instruction Manual
Page 7 of 16 Issue: 1.5
Parts List – 104041
ITEM PART No DESCRIPTION QTY REMARKS
1 0115-010102 AIR VALVE ASSEMBLY 1
2 161992 Ø117.5 x 2.62 VITON O-RING 2

3 161993 Ø20.35 x 1.78 VITON O-RING 2

4 161994 Ø4.47 x 1.78 O'RING 4

5 161995 Ø19.5 x 3.00 O-RING 2

6 162703 SHA T SEAL 2

7 162704 SHA T BEARING 2

8 162746 Ø25 X 1.6 O'RING PT E 2

9 163920 M6 x 30 CAP HD SCREW (ST ST) 4
10 164838 No 2 x 4.75 RIVET 2
11 165044 M12 SPRING WASHER STST 8
12 165108 M8 SPRING WASHER 16
13 165123 Ø10 SPRING WASHER (STST) 8
14 165135 M10 PLAIN WASHER (ST ST) 4
15 165528 M4 x 16 CAP HD SCREW (STST) 4
16 165948 M10 x 40 CAP HD SCREW (ST ST) 8
17 165963 M8 DOME NUT 16
18 165965 M10 x 16 HEX HEAD SET SCREW (STST) 4
19 165970 M4 PLAIN WASHER (STST) 4
20 165971 Ø4 SPRING WASHER (STST) 4
21 171714 3/4 BALL 440C 2

22 177009 M12 X 35 CAPHEAD SCREW 8
23 192009 1 & 1 1/2 SANITARY CLAMP 2
24 192147 NAMEPLATE 1
25 192206 1 SANITARY GASKET PT E 2

26 192374 RETAINING NUT 2
27 192579 KNI ED BELLOWS 2

28 192757 MAPLE CYLINDER 1
29 192758 END PLATE 2
30 192761 CYLINDER STUD 6
31 192762 CYLINDER STUD LONG 2
32 192763 BELLOWS SPACER 2
33 192764 PUMP BRACKET 2
34 192765 PILOT SPOOL ASSY 2 #
192773 PILOT SPOOL O’RING 6
 -NOT SHOWN
35 192777 1" MU LER 2
36 192799 VENT PLUG 2
37 192812 EXHAUST ADAPTER 1
38 192814 BELLOWS LEAK HOSE 1

39 192815 1/8R - 6MM PUSH IN ELBOW 2

40 193190 OUTLET SEAT 2

41 193225 OUTLET CYLINDER 2
42 193357 PISTON ASSEMBLY 2
43 193360 INLET MANI OLD 1
44 193361 INLET CYLINDER 2
45 193367 OUTLET CHECK 2
46 193419 OUTLET MANI OLD ASSEMBLY 1
47 193195 PISTON SEAL 2
# 
48 Detail A AIR MOTOR PISTON ASSEMBLY 1

Instruction Manual
Page 8 of 16 Issue: 1.5
Item 48 – Detail A
ITEM PART No DESCRIPTION QTY REMARKS
50 162702 PISTON SEAL 1 
51 165964 M12 x 40 GRUBSCREW (ST ST) 1
52 192759 PISTON SHA T 2
53 192760 PISTON 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 9 of 16 Issue: 1.5
Item 42 - 193357 Piston Assembly
ITEM PART No DESCRIPTION QTY REMARKS
60 160526 CONICAL SPRING 1 
61 162743 Ø33 X 2 'O' RING PT E 1

62 162744 Ø23.52 X 1.78 ORING PT E 1

63 162745 Ø29.9 X 1.78 O'RING PT E 1 
64 193181 0.875 BALL 1

65 193188 INLET SPRING KEEP 1

66 193189 PISTON SEAT 1 
67 193358 Ø46 PISTON 1
68 193359 PISTON KEEP 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 10 of 16 Issue: 1.5
Item 1 - 0115-010102 Valve Assembly
ITEM PART No DESCRIPTION QTY REMARKS
80 0115-010015 SPOOL AND SLEEVE ASSEMBLY 1 #
162789 SPOOL AND SLEEVE O’RING 6  Not Shown
81 0115-010016 BUMPER 2 
82 0115-010017 MAGNET 2
83 0115-010018 VALVE BLOCK END CAP 2
84 0115-010020 DIAPHRAGM 2 
85 0115-010021 O-RING 1.5 X 36 2 
86 0115-010049 O-RING 2 x 20 2

87 0115-010073 M4 x 12 SHCS 8
88 0115-010097 VALVE BLOCK 1
89 0115-010103 1/4 BSPT PIPE PLUG 1
90 0115-010107 1/8 BSPT PIPE PLUG 1
91 180584 3/8 UNIVERSAL ITTING 1
92 192813 QUICK EXHAUST VALVE CAGE 2
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
= MAGNET HAZARD
KEY