Binks FX12PL User manual

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FX12 FLUID PUMP ASSEMBLIES
Models: FX12PL (PTFE/Leather), FX12PP (PTFE),
FX121PU (PTFE/U-Cups), FX12UC (U-Cups)
SPECIFICATIONS
Maximum fluid pressure: 96 bar [1390 psi]
Displacement per cycle: 72 cc [2.4 oz]
Output @ 60 cycles/min: 4.3 L/m [1.1 gal/m]
Fluid inlet size: 3/4" NPS(m)
Fluid outlet size: 3/8" BSP(m) & 3/8" NPS(m)
Weight: 6.4 kg [14.1 lbs]
Wetted parts materials of
construction:
Stainless Steel, Tungsten Carbide,
Ceramic Coated Stainless Steel, PTFE,
Polyethylene, Leather
EN
SERVICE MANUAL

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Binks reserves the right to modify equipment specification without prior notice.
DE-ENERGIZE, DEPRESSURIZE, DISCONNECT AND LOCK
OUT ALL POWER SOURCES DURING MAINTENANCE
Failure to De-energize, disconnect and lock out all power supplies
before performing equipment maintenance could cause serious
injury or death.
OPERATOR TRAINING
All personnel must be trained before operating finishing
equipment.
EQUIPMENT MISUSE HAZARD
Equipment misuse can cause the equipment to rupture,
malfunction, or start unexpectedly and result in serious injury.
PROJECTILE HAZARD
You may be injured by venting liquids or gases that are released
under pressure, or flying debris.
PINCH POINT HAZARD
Moving parts can crush and cut. Pinch points are basically any
areas where there are moving parts.
INSPECT THE EQUIPMENT DAILY
Inspect the equipment for worn or broken parts on a daily basis.
Do not operate the equipment if you are uncertain about its
condition.
In this part sheet, the words WARNING, CAUTION and NOTE are used to
emphasize important safety information as follows:
Hazards or unsafe practices which
could result in minor personal injury,
product or property damage.
!
CAUTION
Hazards or unsafe practices which
could result in severe personal
injury, death or substantial property
damage.
!
WARNING
Important installation, operation or
maintenance information.
NOTE
Read the following warnings before using this equipment.
READ THE MANUAL
Before operating finishing equipment, read and understand all
safety, operation and maintenance information provided in the
operation manual.
WEAR SAFETY GLASSES
Failure to wear safety glasses with side shields could result in
serious eye injury or blindness.
NEVER MODIFY THE EQUIPMENT
Do not modify the equipment unless the manufacturer provides
written approval.
IT IS THE RESPONSIBILITY OF THE EMPLOYER TO PROVIDE THIS INFORMATION TO THE OPERATOR OF THE EQUIPMENT.
FOR FURTHER SAFETY INFORMATION REGARDING THIS EQUIPMENT, SEE THE GENERAL EQUIPMENT SAFETY BOOKLET (77-5300).
KNOW WHERE AND HOW TO SHUT OFF THE EQUIPMENT
IN CASE OF AN EMERGENCY
HIGH PRESSURE CONSIDERATION
High pressure can cause serious injury. Relieve all pressure before
servicing. Spray from the spray gun, hose leaks, or ruptured
components can inject fluid into your body and cause extremely
serious injury.
NOISE HAZARD
You may be injured by loud noise. Hearing protection may be
required when using this equipment.
STATIC CHARGE
Fluid may develop a static charge that must be dissipated through
proper grounding of the equipment, objects to be sprayed and all
other electrically conductive objects in the dispensing area. Improper
grounding or sparks can cause a hazardous condition and result in
fire, explosion or electric shock and other serious injury.
PROP 65 WARNING
WARNING: This product contains chemicals known to the
State of California to cause cancer and birth defects or other
reproductive harm.
KEEP EQUIPMENT GUARDS IN PLACE
Do not operate the equipment if the safety devices have been
removed.
!
WARNING
PACEMAKER WARNING
You are in the presence of magnetic fields which may interfere
with the operation of certain pacemakers.
PRESSURE RELIEF PROCEDURE
Always follow the pressure relief procedure in the equipment
instruction manual.
AUTOMATIC EQUIPMENT
Automatic equipment may start suddenly without warning.

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FX12 FLUID PUMP ASSEMBLIES – TROUBLESHOOTING
PROBLEM CAUSE SOLUTION
Material in solvent cup Worn or dirty upper packings. Replace or clean upper packings as
necessary.
Pump does not stop on
the down stroke
Worn or dirty lower ball check. Replace or clean the parts as necessary.
Pump does not stop on
the
up stroke
Worn or dirty upper ball check.
Worn or dirty lower packings.
Replace or clean the parts as necessary.
Pump runs erratically Blocked material siphon kit.
Blocked inlet lter or strainer.
Low material level.
Replace or clean the siphon kit.
Replace or clean inlet lter or strainer.
Replace or rell material container.
Pump runs, with no
output
Loose connection in between
pump and siphon assembly. Stuck
lower ball.
Check that all connections are tight.
Replace or clean the parts as necessary.
291mm
11 15
32
"
219mm
85
8
"
170mm
611
16
"

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FX12 FLUID PUMP ASSEMBLIES (CHEVRON PACKINGS)
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
1
8
11
17
18
19
14
22
23
15
10
9
6
5
4
2
3
8
12
6
20
7
13
16
21
24
14 13 25 26
13
12
0115-010269
FX12 CHECK VALVE ASSEMBLY
•+
•+
•+
•+
•+
•+
•
•
•+
•
•
•+
•+
•+
• • •

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FX12 FLUID PUMP ASSEMBLIES (CHEVRON PACKINGS)
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
ITEM
NO. PART NUMBER DESCRIPTION FX12PL QTY.
FX12PP
QTY.
FX12PU
QTY.
1 0115-010232 FX12 SOLVENT CUP 1 1 1
2 0115-010294 SIGHT GLASS 1 1 1
3 0115-010231 •+ O-RING 1 1 1
4 0115-010141 FX12 UPPER PACKING RETAINER 1 1 1
5 0115-010205 PUMP ADAPTER PLATE 1 1 1
6 0115-010143 •+ FX12 PUMP TUBE SEAL 2 2 2
7 0115-010261 •+ FX12 UPPER PACKING SET (PTFE/LEATHER) 1 - -
7 0115-010263 •+ FX12 UPPER PACKING SET (PTFE) -1-
7 0115-010265 •+ FX12 UPPER PACKING SET (PTFE/UHMW) - - 1
8 0115-010152 PACKING SPRING 2 2 2
9 0115-010137 FX12 UPPER PUMP TUBE 1 1 1
10 0115-010269 FX12 CHECK VALVE ASSEMBLY 1 1 1
11 0115-010142 FX12 PUMP ROD (HARD CHROME) 1 1 1
12 0114-014022 • UPPER BALL (10mm) 2 2 2
13 0115-010144 •+ FX12 UPPER SEAT SEAL 3 3 3
14 0115-010145 • FX12 UPPER SEAT 2 2 2
15 0115-010146 FX12 UPPER SEAT RETAINER 1 1 1
16 0115-010262 •+ FX12 LOWER PACKING SET (PTFE/LEATHER) 1 - -
16 0115-010264 •+ FX12 LOWER PACKING SET (PTFE) -1-
16 0115-010266 •+ FX12 LOWER PACKING SET (PTFE/UHMW) - - 1
17 0115-010138 FX12 LOWER PUMP TUBE 1 1 1
18 0115-010140 •+ FX12 LOWER BALL CAGE SEAL 1 1 1
19 0115-010139 FX12 LOWER BALL CAGE 1 1 1
20 0114-014025 • LOWER BALL (18mm) 1 1 1
21 0115-010147 •+ FX12 LOWER SEAT SEAL 1 1 1
22 0115-010148 • FX12 LOWER SEAT 1 1 1
23 0115-010149 FX12 FLUID INLET FITTING 1 1 1
24 0115-010258 FLUID OUTLET FITTING 1 1 1
25 0115-010270 • FX12 CHECK VALVE SPRING 1 1 1
26 0115-010271 FX12 CHECK VALVE HOUSING 1 1 1
• Parts are included in Repair Kits 0115-010307 0115-010309 0115-010387
+ Parts are included in Seal Kits 0115-010306 0115-010308 0115-010303

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FX12 FLUID PUMP ASSEMBLIES (U-CUPS)
Models: FX12UC
1
12
19
20
21
15
24
25
16
11
10
8
7
2
4
17
14
8
22
5
13 23
3
5
18
29
29
6
9
26
15 14 27 28
14
13
0115-010269
FX12 CHECK VALVE ASSEMBLY
•+
•+
•
•+
•
•+
•+
•
•
•+
•
•+
•+
•
•+
•
•+
•+ • • •

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FX12 FLUID PUMP ASSEMBLIES (U-CUPS)
Model: FX12UC
ITEM
NO. PART NUMBER DESCRIPTION QTY.
1 0115-010232 FX12 SOLVENT CUP 1
2 0115-010294 SIGHT GLASS 1
3 0115-010231 •+O-RING 1
4 0115-010230 • SPACER 1
5 0115-010161 •+FX12 UPPER U-CUP SEAL 2
6 0115-010229 FX12 UPPER U-CUP RETAINER 1
7 0115-010205 PUMP ADAPTER PLATE 1
8 0115-010143 •+FX12 PUMP TUBE SEAL 2
9 0115-010162 • FX12 UPPER U-CUP SPACER 1
10 0115-010137 FX12 UPPER PUMP TUBE 1
11 0115-010269 FX12 CHECK VALVE ASSEMBLY 1
12 0115-010142 FX12 PUMP ROD (HARD CHROME) 1
13 0114-014022 • UPPER BALL (10mm) 2
14 0115-010144 •+FX12 UPPER SEAT SEAL 3
15 0115-010145 • FX12 UPPER SEAT 2
16 0115-010146 FX12 UPPER SEAT RETAINER 1
17 0115-010164 • FX12 LOWER U-CUP SPACER 1
18 0115-010163 •+FX12 LOWER U-CUP SEAL 1
19 0115-010138 FX12 LOWER PUMP TUBE 1
20 0115-010140 •+FX12 LOWER BALL CAGE SEAL 1
21 0115-010139 FX12 LOWER BALL CAGE 1
22 0114-014025 • LOWER BALL (18mm) 1
23 0115-010147 •+FX12 LOWER SEAT SEAL 1
24 0115-010148 • FX12 LOWER SEAT 1
25 0115-010149 FX12 FLUID INLET FITTING 1
26 0115-010258 FLUID OUTLET FITTING 1
27 0115-010270 • FX12 CHECK VALVE SPRING 1
28 0115-010271 FX12 CHECK VALVE HOUSING 1
29 0114-018251 SET SCREW 2
• Parts are included in Repair Kit 0115-010305
+ Parts are included in Seal Kit 0115-010304

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FX12 FLUID PUMP (CHEVRON PACKINGS) – MAINTENANCE
Models: FX12PL (PTFE/Leather), FX12PP (PTFE), FX12PU (PTFE/UHMW)
1
2
3
7
4
5
6
SEE DETAIL "A"
SEE DETAIL "B"
SEE DETAIL "C"
SEE DETAIL "D"
PG
AS
PG
AS
AS
AS
APPLY TORQUE:
40Nm [29.5ft-lbs]
243
PG
243
= MAINTENANCE ORDER
Reverse for assembly
= TORQUE VALUE
Nm [in-lb or ft-lb]
#
= THREAD LOCKER
LOCTITE # or equivalent
243
PG
#
= PETROLEUM GREASE/JELLY
MAINTENANCE SYMBOLS:
AS = ANTI SEIZE PASTE
UHMW (2x)
If applicable
UHMW (2x)
If applicable
DETAIL "A"
DETAIL "B" DETAIL "C" DETAIL "D"
PACKING AND SEAT ORIENTATIONS
Leather (1x)
If applicable

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FX12 FLUID PUMP (U-CUPS) – MAINTENANCE
Models: FX12UC
2
4
8
5
6
7
SEE DETAIL "B" SEE DETAIL "D"
PG
AS
AS
AS
AS
APPLY TORQUE:
40Nm [29.5ft-lbs]
243
243
= MAINTENANCE ORDER
Reverse for assembly
= TORQUE VALUE
Nm [in-lb or ft-lb]
#
= THREAD LOCKER
LOCTITE # or equivalent
243
PG
#
= PETROLEUM GREASE/JELLY
MAINTENANCE SYMBOLS:
AS = ANTI SEIZE PASTE
SEE DETAIL "C"
1
3
1
SEE DETAIL "A"
SEE DETAIL "A"
DETAIL "A" DETAIL "B" DETAIL "C"
DETAIL "D"
PACKING AND SEAT ORIENTATIONS

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WARRANTY POLICY
Binks products are covered by Carlisle Fluid Technologies one year materials and workmanship
limited warranty. The use of any parts or accessories, from a source other than
Carlisle Fluid Technologies, will void all warranties. For specic warranty information please contact
the closest Carlisle Fluid Technologies location listed below.
Binks is part of Carlisle Fluid Technologies, a global leader in innovative nishing technologies.
For technical assistance or to locate an authorized distributor, contact one of our international sales
and customer support locations.
USA/Canada
[email protected]
Tel: [phone]
Fax: [phone]
United Kingdom
[email protected]
Tel: [phone]
Fax: [phone]
China
[email protected]
Tel: [phone]
Fax: [phone]
Mexico
[email protected]
Tel: [phone]
Fax: [phone]
Japan
[email protected]
Tel: [phone]
Fax: [phone]
Germany
[email protected]
Tel: [phone]
Fax: [phone]
Australia
[email protected]
Tel: [phone]
Fax: [phone]
Carlisle Fluid Technologies reserves the right to modify equipment specications without prior notice.
DeVilbiss®, Ransburg®, ms®, BGK®, and Binks®are registered trademarks of Carlisle Fluid Technologies, Inc.
©2018 Carlisle Fluid Technologies, Inc.
All rights reserved.
For the latest information about our products, visit www.carlisleft.com.