Binks 10 40 41 User manual

Instruction Manual
Maple 7/15 Pump
Model 10 40 41

Instruction Manual
Page 2 of 16 77-3231-R3.0

Instruction Manual
Page 3 of 16 77-3231-R3.0
Specification
Pump Ratio 15:1
Max. Air Pressure Inlet 7 Bar
Max. Fluid Pressure 105 Bar
Nominal Flow Volume / Cycle 0.166 Litres
0.044 US Gall
Fluid Output @ 60 cycles/min 10.0 Litres / min
2.6 US Gall / min
Maximum Recommended Continuous Cycle Rate
Maximum Recommended Intermittent Cycle Rate
20 Cycles /min
40 Cycles /min
Fluid Connections
Inlet
Outlet
1” Sanitary
½” NPT Female
Compressed Air Inlet
3/8” BSPP / NPSM
Air Volume / cycle
0.33 SCFM (9.5 L/m) @ 45PSI (3.1 Bar)
0.65 SCFM (18.5 L/m) @ 90 PSI (6.2 Bar)
Air Flow @ 15 cycles/min 6 bar
Air Flow @ 30 cycles/min 6 bar
10 CFM (283 L/min)
20 CFM (566 L/min)
Max. Pump Inlet Pressure 2 Bar (30 PSI)
Air Quality ISO 8573.1 Class 3.3.2 # (See Note)
Dirt 5 microns
Water -20ºC@7bar (940ppm)
Oil 0.1mg/m³
Total Weight of Pump 30 Kg / 66 lbs
# Note: Class 3.4.2 Air Quality (Refrigerant dried - water + 3ºC@7bar) may be used,
however, above 15 cycles/min optional heavy duty mufflers 192821 or piped exhaust
system should be used, if used continuously.

Instruction Manual
Page 4 of 16 77-3231-R3.0

Instruction Manual
Page 5 of 16 77-3231-R3.0

Instruction Manual
Page 6 of 16 77-3231-R3.0
KEY
= GREASE (AGMD
-
010)
= LOCTITE = TORQUE = GREASE INTERNAL (AGMD-010) = MAINTENANCE ORDER (REVERSE FOR ASSY)
= MAGNET HAZARD
ITEM 6
DETAIL

Instruction Manual
Page 7 of 16 77-3231-R3.0
Parts List – 104041
ITEM PART No DESCRIPTION QTY REMARKS
1
0115
-
010102
AIR VALVE ASSEMBLY
1
2 161992 Ø117.5 x 2.62 VITON O-RING 2

3 161993 Ø20.35 x 1.78 VITON O-RING 2

4 161994 Ø4.47 x 1.78 O'RING 4

5 161995 Ø19.5 x 3.00 O-RING 2

6 162703 SHA T SEAL 2

7 162704 SHA T BEARING 2

8 162746 Ø25.5 X 2 O'RING PT E 2

9
163920
M6 x 30 CAP HD SCREW (ST ST)
4
10
164838
No 2 x 4.75 RIVET
2
11
165044
M12 SPRING WASHER STST
8
12
165108
M8 SPRING WASHER
16
13
165123
Ø10 SPRING WASHER (STST)
8
14
165135
M10 PLAIN WASHER (ST ST)
4
15
165528
M4 x 16 CAP HD SCREW (STST)
4
16
165948
M10 x 40 CAP HD SCREW (ST
ST)
8
17
165963
M8 DOME NUT
16
18
165965
M10 x 16 HEX HEAD SET SCREW (STST)
4
19
165970
M4 PLAIN WASHER (STST)
4
20
165971
Ø4 SPRING WASHER (STST)
4
21 171714 3/4 BALL 440C 2

22
177009
M12 X 35 CAPHEAD SCREW
8
23
192009
1 & 1 1/2 SANITARY
CLAMP
2
24
192147
NAMEPLATE
1
25 192206 1 SANITARY GASKET PT E 2

26
192374
RETAINING NUT
2
27 192579 KNI ED BELLOWS 2

28
192757
MAPLE CYLINDER
1
29
192758
END PLATE
2
30
192761
CYLINDER STUD
6
31
192762
CYLINDER STUD LONG
2
32
192763
BELLOWS SPACER
2
33
192764
PUMP BRACKET
2
34
192765
PILOT SPOOL ASSY
2
#
192773 PILOT SPOOL O’RING 6

-NOT SHOWN
35
192777
1" MU LER
2
36
192799
VENT PLUG
2
37
192812
EXHAUST ADAPTER
1
38 192814 BELLOWS LEAK HOSE 1

39 192815 1/8R - 6MM PUSH IN ELBOW 2

40
193190
OUTLET SEAT
2
41
193225
OUTLET CYLINDER
2
42
193357
PISTON ASSEMBLY
2
43 193360 INLET MANI OLD 1
44
193361
INLET CYLINDER
2
45
193367
OUTLET CHECK
2
46
193419
OUTLET MANI OLD ASSEMBLY
1
47 193195 PISTON SEAL 2
#


48
Detail A
AIR MOTOR PISTON ASSEMBLY
1

Instruction Manual
Page 8 of 16 77-3231-R3.0
Item 48 – Detail A
ITEM PART No DESCRIPTION QTY REMARKS
50 162702 PISTON SEAL 1

51 165964 M12 x 40 GRUBSCREW (ST ST) 1
52 192759 PISTON SHA T 2
53 192760 PISTON 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 9 of 16 77-3231-R3.0
Item 42 - 193357 Piston Assembly
ITEM PART No DESCRIPTION QTY REMARKS
60 160526 CONICAL SPRING 1

61 162743 Ø33 X 2 'O' RING PT E 1

62 162744 Ø23.52 X 1.78 ORING PT E 1

63 162745 Ø29.9 X 1.78 O'RING PT E 1

64 193181 0.875 BALL 1

65 193188 INLET SPRING KEEP 1

66 193189 PISTON SEAT 1
67 193358 Ø46 PISTON 1
68 193359 PISTON KEEP 1
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
KEY

Instruction Manual
Page 10 of 16 77-3231-R3.0
Item 1 - 0115-010102 Valve Assembly
ITEM PART No DESCRIPTION QTY REMARKS
80 0115-010015 SPOOL AND SLEEVE ASSEMBLY 1 #
162789 SPOOL AND SLEEVE O’RING 6

Not Shown
81 0115-010016 BUMPER 2

82 0115-010017 MAGNET 2
83 0115-010018 VALVE BLOCK END CAP 2
84 0115-010020 DIAPHRAGM 2

85 0115-010021 O-RING 1.5 X 36 2

86 0115-010049 O-RING 2 x 20 2

87 0115-010073 M4 x 12 SHCS 8
88 0115-010097 VALVE BLOCK 1
89 0115-010103 1/4 BSPT PIPE PLUG 1
90 0115-010107 1/8 BSPT PIPE PLUG 1
91 180584 3/8 UNIVERSAL ITTING 1
92 192813 QUICK EXHAUST VALVE CAGE 2
= GREASE (AGMD-010)
= LOCTITE
= TORQUE
= GREASE INTERNAL (AGMD-010)
= MAINTENANCE ORDER
(REVERSE FOR ASSY)
= MAGNET HAZARD
KEY