Biokan ROASTER User manual

MANUAL
ROASTER WOOD/CHARCOAL
CHICKEN ROTISSERIE

1
PLEASE READ ALL THE INSTRUCTIONS IN THIS MANUAL
THOROUGHLY BEFORE INSTALLING AND OPERATING THE
ROTISSERIE.
RETAIN IT FOR FUTURE REFERENCE.

2
IMPORTANT
The present manual will help you use the product safely.
• Read all instructions before installing and using the equipment.
• Save these instructions.
• Keep the manual within reach for future reference.
• The pictures, technical drawings and general information in this manual might have been
modified since its first edition.
When this rotisserie is not properly installed, a fire may result. To reduce risk of fire, follow the
installation instructions.
Please read this manual carefully before you install the rotisserie.
Failure to follow instructions may result in property damage, body injury or death.
Since 1988
KOZANI, GREECE

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WELCOME TO ROASTER by BIOKAN Inc.
Our company, BIOKAN Inc. was founded in 1988 and is headquartered in Kozani, Greece.
Since then, we have been manufacturing stainless steel constructions for restaurants and
other food service establishments.
Over the past few years, we have specialized in manufacturing commercial kitcen exhaust
hoods, charcoal ovens and rotisseries with great success. What led us to this success is the
know-how and our experienced staff as well as our avant-garde machinery. We boast one of
the most technologically advanced production lines of stainless-steel constructions in Greece.
As a result, we manufacture high quality products, which combine modern design with
functionality, to the most competitive prices.
We manufacture and offer to our clients a large product line of stainless-steel commercial
kitchen equipment, such as exhaust hoods, charcoal ovens, wood/gas pizza ovens, charcoal
rotisseries and grills. We also offer consulting services, regarding the exhaust hood
installation and the space disposal of the professional equipment in commercial kitchens.
BIOKAN believes in continuous improvement. Our engineers are constantly developing and
redesigning products so that they can respond to our customers’ needs. BIOKAN strives to
construct products that are more efficient, easier to install and maintain, and products that
meet the highest standards.
Our Vision is to continue being a customer centric business which has determined our
development, commercial expansion, and strategy since our foundation and to keep providing
our clients with high quality products and services to fair prices.
As a result, we have established long-term and fruitful business relations with the
companies we have cooperated for the past few years. We always offer to our clients the best
pre-sales and after - sales support.
As a result, we have established long-term and fruitful business relations with the
companies we have cooperated for the past few years.

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CONTENTS
1. BEFORE USING THE ROTISSERIE
1.1. BEFORE USING THE ROTISSERIE ………………………………………………………….5
2. ROASTER ROTISSERIES MODELS
2.1 CHICKEN ROTISSERIE MODELS ……………………………………………………………..7
2.2 CFW16 ……………………………………………………………………………………………. 8
2.3 CFW12 ……………………………………………………………………………………………..9
2.4 Drawings ………………………………………………………………………………………… 10
3. COMPONENTS
3.1 Components ……………………………………………………………………………………..11
3.2 External parts ……………………………………………………………………………………12
3.3 Internal parts …………………………………………………………………………………….13
3.4 Cooking Accessories ……………………………………………………………………………14
4. INSTALLATION INSTRUCTIONS
4.1 Warnings …………………………………………………………………………………………15
4.2 Assembly …………………………………………………………………………………………16
5. CLEANING AND MAINTENANCE
5.1 Warnings …………………………………………………………………………………………17
5.2 Cleaning ………………………………………………………………………………………….18
5.3 Maintenance .……….…………………………………………………………………………... 19
5.3.1 Instructions …………………………………………………………………………………… 20
6. WARRANTY
6.1 Warranty ………………………………………………………………………………………….21
7. CONTACT DETAILS
7.1 Contact Details …………………………………………………………………………………. 22

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1.1 BEFORE USING THE ROTISSERIE
Place the rotisserie on a hard level, non-combustible, stable surface (concrete,
ground, etc.), which can support the weight of the rotisserie. Never place the
rotisserie on wooden or other combustible surfaces.
The rotisserie is hot when in use. To avoid burns wear protective gloves or oven
mitts.
DO NOT touch any surface of the rotisserie, as the surfaces are at high
temperature.
DO NOT attempt to move the rotisserie when it is in use. Do NOT clean the
rotisserie while it is still hot.
Place the rotisserie on a surface which is NOT accessible to children and pets.
Close supervision is necessary when the rotisserie is in use.
Never leave burning charcoal/wood or ashes in rotisserie unattended. Before
the rotisserie can be left unattended, the remaining charcoal/wood and the
ashes must be removed. Do NOT pour ashes into flammable or thermo
deformable buckets made from materials like plastic, rubber, wood or similar.

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1.1 BEFORE USING THE ROTISSERIE
Store the unit in a safe and dry place. Rain or adverse weather conditions may
damage the rotisserie.
Do NOT put off the fire by throwing water in the rotisserie.
Do NOT throw the charcoal or wood into the rotisserie but place them gently.
DO NOT store lighter fluid and other flammable liquids or materials under the
rotisserie. Put any flammable material at least 30 cm away from the sides or the
top of the rotisserie.
DO NOT use gasoline, kerosene or alcohol to fire up the charcoal/wood. Using
any of these or similar products could cause an explosion and possibly lead to
severe injury.
DO NOT install this appliance in any area where it may be affected by any
adverse conditions such as steam, grease, dripping water, high temperatures, or
any other adverse conditions.
Respect the frequency and guidelines of maintenance and cleaning
recommended by Roaster in this manual.
When this equipment is not properly installed, a fire may result. To reduce risk of
fire, follow the installation instructions.
Roaster will not be responsible of any damages caused to people, parts or
installations due to improper use or maintenance of the rotisserie.
The legislation of the country and town, where the equipment is going to be
installed, must be checked since norms and regulations may ask for further
safety measures than the ones exposed in this manual.

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2.1 ROTISSERIE MODELS
CFW16 Capacity 36-42 chickens
Six spit rods
CFW12 Capacity 18-24 chickens
Six spit rods

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2.2 CFW16
TECHNICAL INFORMATION
Roasting area
6 spit rods
Maximum capacity
42 chickens
Fire up time
30 min average
Charcoal/Wood daily consumption
Charcoal 32 –36 kg
Broiling temperature
200 ºC a 300 ºC
Maximum weight per spit rod
10 –12 Kg
Exhaust rate
4.000 m3/h
Net weight
450 kg
Electric connection
EU: 220 V / 50 Hz
USA: 120 V / 60 Hz
INSTALLATION
Clearance with non-flammable equipment
100 mm
Clearance with flammable equipment
300 mm
INCLUDED ACCESSORIES
Ash pan drawer
Grease tray
6 roasting spit rods
30 double spit forks for chickens
12 single spit forks for chickens
Lights
Firebricks
Poker
Grill scraper
OPTIONAL ACCESORIES
Extra roasting spit rods
Extra roasting spit forks
Cooking baskets (see Chapter 3)
Extra light

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2.3 CFW12
TECHNICAL INFORMATION
Roasting area
6 spit rods
Maximum capacity
24 chickens
Fire up time
30 min average
Charcoal/Wood daily consumption
Charcoal 18 –22 Kg
Broiling temperature
200 ºC a 300 ºC
Maximum weight per spit rod
10 –12 Kg
Exhaust rate
3.000 m3/h
Net weight
350 kg
Electric connection
EU: 220 V / 50 Hz
USA: 120 V / 60 Hz
INSTALLATION
Clearance with non-flammable equipment
100 mm
Clearance with flammable equipment
300 mm
INCLUDED ACCESSORIES
Ash pan drawer
Grease tray
6 roasting spit rods
30 double spit forks for chickens
12 single spit forks for chickens
Lights
Firebricks
Poker
Grill scraper
OPTIONAL ACCESORIES
Extra roasting spit rods
Extra roasting spit forks
Cooking baskets (see Chapter 3)
Extra light

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2.4 DRAWINGS
DIMENSIONS (mm):

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3.1 COMPONENTS
Smoke outlet
Refractory wall
Vertical sliding door
Fireproof glass
Wood/Charcoal
cabinet
Spit rods
Ash drawer
Thermometer
Planetary spinning
System
Spit rod Switcher
Grease Tray
Light Switcher
Emergency Stop
Grease evacuation tap
Storage Cabinet
Wheels

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3.2 EXTERNAL COMPONENTS
DESCRIPTION MODEL
Thermometer up to 500°
CT1
Grease Evacuation Tap
CGA20
Wheels
CGA12
Door Handles
CGA19
Removable Inox Grease Tray
CGA17
Ash Pan Drawer
CGA18
Refractory Brick Wall
CGA19
Motor 220V/60Watt
CGA4
Light 40Watt
CGA13

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3.4 COOKING ACCESSORIES
DESCRIPTION MODEL
Rod Spit
CGA2
Single Spit Fork
CGA10
Double Spit Fork
CGA11
Cooking basket
CGA14
Cooking basket
CGA15
Cooking basket
CGA16
Poker
POK

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4.1 WARNINGS
Before fire-up the rotisserie for the first time, remember to remove all the plastics
that are covering the exterior of the rotisserie.
This product may have been dispatched in more than one packages. Check that
all items and accessories have been received as ordered. Keep all
instructions/manuals.
Do NOT use flammable liquids to fire-up the charcoal or wood. Only use
charcoal or wood as fuel for the rotisserie.
DO NOT place any obstructions that may block the access for the maintenance
or the service of the rotisserie. DO NOT block the lateral and inferior part of the
rotisserie, as the motor can be seriously damaged, due to limited air circulation.
DO NOT modify or damage the feet or the wheels of the rotisserie.
Always place the rotisserie under an exhaust hood.
In all the installation options, it is important to keep the components of the hood clean
(see Chapter 5, Cleaning and maintenance).
The diameter of the extraction tube must be at least 300 mm for all the models.
You must fire-up the rotisserie before starting roasting. All the firing-up process
must be done without any accessories inside the rotisserie.
Place the rotisserie at a distance of at least 100 mm away from the wall or any
other cooking appliance.

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4.2 ASSEMBLY
a.
Plug the rotisserie into an outlet
with the following specifications:
USA: 120V / 60Hz
EU: 220V / 50Hz
b.
Electrical Drawing:
The rotisserie must be properly
grounded in accordance with the
European Union Standards.
c. Turn on or off the rotisserie by pressing the ON/OFF button.

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5.1 CLEANING
WARNINGS
Perform the operations when the oven is cold to avoid burns.
Do NOT use chemical products to clean the oven.
Do NOT pour ashes into flammable or thermo deformable recipients made from
materials like plastic, rubber, wood or similar.
DO NOT splash water directly into the rotisserie and DO NOT use any water or
any kind of liquid, as this could cause an electric shock.
Clean with e grease remover and a cloth or brush.
▪It is necessary to clean spit rods and the other roasting accessories after every use.
▪Remove the grease tray and wash it with a grease remover and a brush or cloth.
▪Do NOT use a corrosive grease remover to clean the outside of the rotisserie or/and
the inside of the cabinet below.
▪Clean the door of the rotisserie with a grease remover and a cloth.
▪Remove the ash drawer and clean it with a grease remover and a brush.
CAUTION! Ashes must be placed in a metal container which should be placed on a
non-combustible surface or on the ground, away from combustible materials, until their
final disposal.
▪The grates of the fire pit should be cleaned once or twice a week with a wire brush.
CAUTION! DO NOT use water.

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5.2 MAINTENANCE
Make sure that the rotisserie is cold before performing any maintenance
operation.
Wear protective gloves or oven mitts.
It is forbidden to perform any modification to the equipment unless it has
been approved by Roaster before.
Do NOT use pieces or parts of other companies.
Roaster will not be responsible of damages provoked to people, parts or
installations caused by an improper use or maintenance of the rotisserie.
All inspections must be carried out by qualified personnel.

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5.2.1 INSTRUCTIONS
▪Grease the gears twice a year.
Put on protective gloves.
Switch off and plug out the rotisserie.
Unscrew the bolts laterally to have access to the rotating system.
Pull the housing gently and remove it.
Grease the gears with a special temperature grease. Then turn on the rotisserie by
using the switcher and after a few seconds turn it off. Grease the part of the gears
that was not accessible before.
▪Light bulb replacement.
Put on protective gloves.
Open the rotisserie door.
Unscrew manually the fireproof glass bulb and replace the lamb inside.
Screw the fireproof glass bulb again.
▪Refractory wall –fire bricks replacement.
Put on protective gloves.
Open the lateral door to access the charcoal/wood cabinet.
Remove the firebricks that are blocking the exit of the brick you want to change.
▪Motor replacement.
Put on protective gloves.
Switch off and plug out the rotisserie.
Unscrew the bolts laterally to have access to the rotating system.
Pull the housing gently and remove it.
Unscrew the old motor and replace it with the new one paying attention to all the
connections.
CAUTION! It is recommended that the operations be done by qualified personnel.
▪Thermometer replacement.
Put on protective gloves.
Switch off and plug out the rotisserie.
Unscrew the bolts laterally to have access to the rotating system.
Pull the housing gently and remove it.
Unscrew the screws that hold the thermometer at the front.
Unscrew the screws that hold the thermometer wire inside.

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6.1 WARRANTY
ROASTER guarantees ONE-year warranty from the purchase
date of this product, against any defect in the materials and the
components used during its fabrication.
THIS WARRANTY WILL NOT BE VALID UNDER THE FOLLOWING CIRCUMSTANCES
1. When the Buyer or the End user do not follow strictly the instructions of use in this manual.
2. When the product has been misused, damaged, or exposed to any liquid or corrosive
substance or for any other faults attributable to the Buyer or End user.
4. When the product has been modified or repaired by non-qualified personnel.
5. When the fault is due to the normal wearing out of the rotisserie and its parts due to long
term use.
6. When the damage is caused by liquids, chemicals or products that should not be poured
inside the oven.
NOTES:
▪Repair or substitution is possible only when a product was originally defective (at the
time of delivery).
▪The Buyer or the End user is responsible for any damage caused due to wrong or
improper use.
▪The Buyer should inspect the products immediately after the delivery and any
complaints or arguments must be sent to our company within five (5) business days.
▪The risk of loss, destruction, or damage of the product during the shipping is the
Buyer’s or carrier’s responsibility, even if the shipping order has been given by our
Company upon the Buyer’s request.
▪All repairs during the warranty periods of 12 months, are performed in our factory in
Greece.
▪The Buyer is responsible for the shipping of the products and covers exclusively the
shipping cost.
▪If the problem to be repaired is caused by an incorrect use or installation a charge will
be applied, even if the product is in the warranty period.
No other warranty, verbal or written, different than the one expressed here will be
accepted by Roaster.