Black Box CL095A-F User manual

CUSTOMER
SUPPORT
INFORMATION
JULY 1995
CL095A-F CL096A-M
CL095A-M CL097A-F
CL096A-F CL097A-M
HS RS-232↔Current Loop
Converter Passive
HS RS232↔
Current Loop
Converter - Passive
Order toll-free in the U.S.: Call 877-877-BBOX (outside U.S. call 724-746-5500)
FREE technical support 24 hours a day, 7 days a week: Call 724-746-5500 or fax [phone]
Mailing address: Black Box Corporation, 1000 Park Drive, Lawrence, PA 15055-1018
Web site: www.blackbox.com • E-mail: [email protected]

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
FEDERAL COMMUNICATIONS COMMISSION
AND
CANADIAN DEPARTMENT OF COMMUNICATIONS
RADIO FREQUENCY INTERFERENCE STATEMENTS
This equipment generates, uses, and can radiate radio frequency energy and
if not installed and used properly, that is, in strict accordance with the
manufacturer’s instructions, may cause interference to radio communication.
It has been tested and found to comply with the limits for a Class A
computing device in accordance with the specifications in Subpart J of Part 15
of FCC rules, which are designed to provide reasonable protection against
such interference when the equipment is operated in a commercial
environment. Operation of this equipment in a residential area is likely to
cause interference, in which case the user at his own expense will be required
to take whatever measures may be necessary to correct the interference.
Changes or modifications not expressly approved by the party responsible for
compliance could void the user’s authority to operate the equipment.
This digital apparatus does not exceed the Class A limits for radio noise emission from
digital apparatus set out in the Radio Interference Regulation of the Canadian
Department of Communications.
Le présent appareil numérique n’émet pas de bruits radioélectriques dépassant les limites
applicables aux appareils numériques de la classe A prescrites dans le Règlement sur le
brouillage radioélectrique publié par le ministère des Communications du Canada.
TRADEMARKS USED IN THIS MANUAL
AT&T is a registered trademark of American Telephone and Telegraph
Company.
Any trademarks mentioned in this manual are acknowledged to be the
property of the trademark owners.

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
NORMAS OFICIALES MEXICANAS (NOM)
ELECTRICAL SAFETY STATEMENT
INSTRUCCIONES DE SEGURIDAD
1. Todas las instrucciones de seguridad y operación deberán ser leídas antes
de que el aparato eléctrico sea operado.
2. Las instrucciones de seguridad y operación deberán ser guardadas para
referencia futura.
3. Todas las advertencias en el aparato eléctrico y en sus instrucciones de
operación deben ser respetadas.
4. Todas las instrucciones de operación y uso deben ser seguidas.
5. El aparato eléctrico no deberá ser usado cerca del agua—por ejemplo,
cerca de la tina de baño, lavabo, sótano mojado o cerca de una alberca,
etc..
6. El aparato eléctrico debe ser usado únicamente con carritos o pedestales
que sean recomendados por el fabricante.
7. El parato eléctrico debe ser montado a la pared o al techo sólo como sea
recomendado por el fabricante.
8. Servicio—El usuario no debe intentar dar servicio al equipo eléctrico más
allá a lo descrito en las instrucciones de operación. Todo otro servicio
deberá ser referido a personal de servicio calificado.
9. El aparato eléctrico debe ser situado de tal manera que su posición no
interfiera su uso. La colocación del aparato eléctrico sobre una cama,
sofá, alfombra o superficie similar puede bloquea la ventilación, no se
debe colocar en libreros o gabinetes que impidan el flujo de aire por los
orificios de ventilación.
10. El equipo eléctrico deber ser situado fuera del alcance de fuentes de
calor como radiadores, registros de calor, estufas u otros aparatos
(incluyendo amplificadores) que producen calor.

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
11. El aparato eléctrico deberá ser connectado a una fuente de poder sólo
del tipo descrito en el instructivo de operación, o como se indique en el
aparato.
12. Precaución debe ser tomada de tal manera que la tierra fisica y la
polarización del equipo no sea eliminada.
13. Los cables de la fuente de poder deben ser guiados de tal manera que no
sean pisados ni pellizcados por objetos colocados sobre o contra ellos,
poniendo particular atención a los contactos y receptáculos donde salen
del aparato.
14. El equio eléctrico debe ser limpiado únicamente de acuerdo a las
recomendaciones del fabricante.
15. En caso de existir, una antena externa deberá ser localizada lejos de las
lineas de energia.
16. El cable de corriente deberá ser desconectado del cuando el equipo no
sea usado por un largo periodo de tiempo.
17. Cuidado debe ser tomado de tal manera que objectos liquidos no sean
derramados sobre la cubierta u orificios de ventilación.
18. Servicio por personal calificado deberá ser provisto cuando:
A: El cable de poder o el contacto ha sido dañado; u
B: Objectos han caído o líquido ha sido derramado dentro del
aparato; o
C: El aparato ha sido expuesto a la lluvia; o
D: El aparato parece no operar normalmente o muestra un cambio en su
desempeño; o
E: El aparato ha sido tirado o su cubierta ha sido dañada.

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
Contents
1. Specifications.....................................................................................................5
2. Introduction ......................................................................................................6
2.1 Overview......................................................................................................6
2.2 Features.......................................................................................................6
3. Configuration....................................................................................................7
3.1 Overview......................................................................................................7
3.2 Setting the DCE/DTE Switch ....................................................................8
4. Installation.........................................................................................................9
4.1 Twisted-Pair Wiring ....................................................................................9
4.1.1 Twisted-Pair Connection Using Terminal Blocks ..........................9
4.1.2 Twisted-Pair Connection Using Modular Jacks ............................14
4.2 Completing the Installation.....................................................................15
Appendix A. RS-232C Pin Configurations........................................................16
Appendix B. Block Diagram..............................................................................17

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
Data Rates Up to 115.2 Kbps
Connectors RS-232 side—CL095A-F, CL096A-F,
CL097A-F: DB25 female; CL095A-M,
CL096A-M, CL097A-M: DB25 male
Current-Loop side—CL095A-F, CL095A-M:
Terminal block with strain relief;
CL096A-F, CL096A-M: RJ-11; CL097A-F,
CL097A-M: RJ-45
Transmission Line 19- to 26-AWG twisted pair
Range 4 miles (6.4 km) on 24-AWG twisted pair
Interfaces Asynchronous, EIA RS-232, CCITT V.24
full duplex, 20-mA current loop
(passive)
Isolation 2500V RMS via opto-isolators
Operating Temperature 32° to 140°F (0° to 60°C)
Humidity 0 to 95%, noncondensing
Altitude Up to 15,000 feet (4570 m)
Power No external power required; uses power
from RS-232 data signals
Size 1.2"H x 3⁄4"W x 21⁄2"D (3 x 1.9 x 6.4 cm)
Weight 1.5 oz. (42.5 g)
1. Specifications

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
2.1 Overview
The HS RS-232↔Current Loop Converter Passive lets an asynchronous
RS-232 device communicate with an active 20-mA current-loop device. The
HS RS-232↔Current Loop Converter Passive requires no AC power or
batteries to operate and supports data rates up to 115.2 Kbps.
Operating at full duplex, the HS RS-232↔Current Loop Converter Passive
supports communication distances up to 4 miles (6.4 km) over two
unconditioned 24-AWG twisted pairs. To guard against data loss due to
ground loops, the HS RS-232↔Current Loop Converter Passive is equipped
with 2500V RMS optical isolators on the line side.
The HS RS-232↔Current Loop Converter Passive connects directly to the RS-
232 interface using a male or female DB25 connector. Two-pair cable running
to the 20-mA current-loop device attaches to the HS RS-232↔Current Loop
Converter Passive by RJ-11 jack, RJ-45 jack, or terminal blocks with built-in
strain relief. An external DCE/DTE switch on the HS RS-232↔Current Loop
Converter Passive eliminates the need for a crossover cable on the RS-232
interface.
2.2 Features
•Full-duplex, asynchronous operation over 4 wires.
•Data rates up to 115.2 Kbps.
•No AC power required.
•Optically isolated.
•Twisted-pair connection via terminal blocks, RJ-11, or RJ-45 jacks.
•External DCE/DTE switch.
2. Introduction

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
3.1 Overview
The HS RS-232↔Current Loop Converter Passive is easy to use. There are no
internal jumpers or DIP switches to set, so there’s no need to open the case to
configure the unit. (You may need to open the case for wire connection. See
Chapter 4.) The only configuration necessary for operation is setting the
external DCE/DTE switch.
The figure below shows the location of the DCE/DTE switch on the PC
board, as well as the location of the terminal block.
Terminal
Block
DCE/DTE
Switch
Opto-
Isolator
Opto-
Isolator
3. Configuration

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
3.2 Setting the DCE/DTE Switch
For your convenience, the Converter has an externally accessible DCE/DTE
switch (see the diagram below). If the RS-232 device connected to the
Converter is a modem or multiplexor (or is wired like one), set the switch to
“DTE.” The setting causes the Converter to behave like Data Terminal
Equipment and transmit data on pin 2.
If the RS-232 device connected to the Converter is a PC, terminal, or host
computer (or is wired like one), set the switch to “DCE.” This setting causes
the Converter to behave like Data Communications Equipment and transmit
data on pin 3.
DCE DTE

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
The HS RS-232↔Current Loop Converter Passive is simple to install. After
configuring the DCE/DTE switch, connect the two twisted pairs using one of
three methods: terminal blocks with strain relief, RJ-11 jack, or RJ-45 jack. The
method you use will depend on the specific model you have. (See
“Connectors” in Chapter 1 if you aren’t sure which method you should use.)
4.1 Twisted-Pair Wiring
Only one HS RS-232↔Current Loop Converter Passive is needed for each RS-
232 to 20-mA current-loop circuit. The HS RS-232↔Current Loop Converter
Passive is connected to the current-loop device using two twisted pairs. The
pairs must be “dry” (unconditioned) metallic wire, 19 to 26 AWG. Best
distance is achieved with larger gauges. When you have completed wiring for
your data circuit, the pin connections should be as shown below:
4.1.1 T WISTED -P AIR C ONNECTION U SING T ERMINAL B LOCKS
The terminal block/strain-relief version of the HS RS-232↔Current Loop
Converter Passive (CL095A-F and CL095A-M) allows you to hook up the line-
side interface using bare wires. The following instructions will tell you how to
open the case, connect the bare wires, and fasten the strain-relief collar in
place.
XMT+
XMT-
G
RCV-
RCV+
- - - - - - - - -
G
RCV-
- - - - - - - - - - - - - - - - - - - -
- - - - - - - - - - - - - - - - - - - - RCV+
To Shield (Optional)
- - - - - - - - - - - - - - - - - - - - XMT-
- - - - - - - - - - - - - - - - - - - - XMT+
One Pair
One Pair
G
4. Installation

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
1. Open the unit by gently inserting a screwdriver between the DB25
connector and the lip of the plastic case (see the diagram below). You don’t
have to worry about breaking the plastic, but be careful not to bend the D-sub
connector.
Once the unit has been opened, you will be able to see the terminal blocks
located at the rear of the PC board.

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
2. Strip the outer insulation from the twisted pairs about one inch from the
end.
3. Strip back the insulation on each of the two twisted-pair wires about one
quarter of an inch.
4. Connect one pair of wires in the telephone cable to XMT (Transmit) on the
terminal block, being careful to observe polarity. (The wire connected to
XMT+ must be connected at the other end of the telephone line to RCV+ in
the other unit. The wire connected to XMT- must be connected at the other
end of the telephone line to RCV- in the other unit.)
5. Connect the other pair of wires in the telephone cable to RCV (Receive),
again being careful to observe the polarity. (The wire connected to RCV+
must be connected at the other end of the telephone line to XMT+ in the
other unit. The wire connected to RCV- must be connected at the other end
of the telephone line to XMT- in the other unit.)
6. If there is a shield around the telephone cable, it may be connected to “G”
on the terminal block. To avoid ground loops, we recommend connecting the
shield at the computer end only. A ground wire is not necessary for proper
operation of these units.

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
7. When you finish connecting the wires to the terminal block, the assembly
should resemble the diagram below.
8. Place the two halves of the strain-relief assembly on either side of the
telephone wire and press together very lightly. Slide the assembly so that it is
about two inches (5.1 cm) from the terminal posts and press together firmly.
If your cable diameter is too small or too large for our strain relief, contact
your supplier for technical support.
-+ +-
RCV G XMT
-+ +-
RCV G XMT

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
9. Insert the strain-relief assembly with the wire going through it into the slot
in the bottom half of the modem case and set it into the recess in the case.
10. Bend the top half of the case as necessary to place it over the strain-relief
assembly. Do not snap the case together yet.
11. Insert one captive screw through a saddle washer, then insert the captive
screw with the washer on it through the hole in the DB25 end of the case.
Snap that side of the case closed. Repeat the process for the other side. Cable
installation is complete.
-+ +-
RCV G XMT

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
4.1.2 T WISTED -P AIR C ONNECTION U SING M ODULAR J ACKS
The modular versions of the HS RS-232↔Current Loop Converter Passive
have an RJ-11 (CL096A-F and CL096A-M) or RJ-45 (CL097A-F and CL097A-
M) jack mounted in the case. These jacks are prewired for a standard telco
wiring environment. To be sure you have the right wiring, use the table below
as a guide.
RJ-11 Signal RJ-45 Signal
1.....................GND†1...........................N/C
2.....................RCV- 2 ........................GND
3.....................XMT+ 3 ........................RCV-
4.....................XMT- 4 ........................XMT+
5.....................RCV+ 5 ........................XMT-
6.....................GND 6 ...........................RCV+
7...........................GND
8...........................N/C
†Connection to ground is optional
Figure 1. AT&T®standard color codes.
1 - Blue
2 - Orange
3 - Black
4 - Red
5 - Green
6 - Yellow
7 - Brown
8 - Slate
1 - Blue
2 - Yellow
3 - Green
4 - Red
5 - Black
6 - White

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
4.2 Completing the Installation
Once you have configured the Converter for DCE or DTE and connected the
twisted-pair wires correctly, simply plug the Converter into the RS-232 data
port. Remember to insert and tighten the two captive connector screws.
The HS RS-232↔Current Loop Converter Passive requires no power supply
or batteries for operation. It will work automatically at any data rate up to
115.2 Kbps, as long as there is data or control voltage being applied.

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
Data Term. Ready (DTR) - 20
1- (FG) Frame Ground
2- (TD) Transmit Data
3- RD) Receive Data
4- (RTS) Request to Send
5- (CTS) Clear to Send
6- (DSR) Data Set Ready
7- (SG) Signal Ground
8- (DCD) Data Carrier Detect
From Converter
To Converter
From Converter
To Converter
To Converter
To Converter
From Converter
DIRECTION STANDARD “DTE” SETTING DIRECTION
Data Term. Ready (DTR) - 20
1- (FG) Frame Ground
2- (TD) Transmit Data
3- RD) Receive Data
4- (RTS) Request to Send
5- (CTS) Clear to Send
6- (DSR) Data Set Ready
7- (SG) Signal Ground
8- (DCD) Data Carrier Detect
To Converter
From Converter
To Converter
From Converter
From Converter
From Converter
To Converter
DIRECTION STANDARD “DCE” SETTING DIRECTION
Appendix A. RS-232C
Pin Configurations

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HS RS-232↔CURRENT LOOP CONVERTER PASSIVE
TX+
TX-
Schmitt
Trigger
Current Switch
and
Optical Isolation
TD 2
GND
RX-
RX+
Schmitt
Trigger Current Switch
and
Optical Isolation
RD 3
RTS 4
CTS 5
DSR 6
DTR 20
CD 8
+DCV 9
FGND 1
Power
Supply
+V
-V
SGND 7
Appendix B. Block Diagram

© Copyright 1995. Black Box Corporation. All rights reserved.
1000 Park Drive • Lawrence, PA 15055-1018 • 724-746-5500 • Fax [phone]