BlackJack SolderWerks BK4000 User manual

8
TABLE OF CONTENTS
Specifications —————————————————— 3
Safety Precautions ———————————————— 3
Control Panel Guide ——————————————— 4
Operating Guidelines ————————————–—- 5
Assembly guide —————————-———–———— 6
Care and Maintenance ———————————–— 7
BlackJack SolderWerks
BK4000
Repairing System
INSTRUCTION MANUAL
Thank you for purchasing the BlackJack BK4000 Repairing System.
Please read this manual before operating the equipment.
Keep manual in accessible place for future reference.
NOTE: Please remove the screw located at the center of
the bottom part of the main unit. This screw holds the
pumps in place during shipping. Failing to remove this
screw prior to use can cause damage to the unit

2 7
CARE and MAINTENANCE
General Maintenance Guidelines:
● Before usage dampen the filter pads with a little bit of water to allow
efficient air passage and filter action, re-dampen pads frequently for
maximum efficiency.
● Routinely clean Spring Filter, and replace filter pads when they are
dirty or clogged .
● The solder pathway can be cleaned using the provided Nozzle cleaning
pin, use the cleaning pin when pathway seems clogged
Replacing the filters:
1. Unlock the filter barrel assembly by toggling the release knob( see
illustrations on page 6) . The filter dock would push out to allow easy
extraction of the filter barrel assembly which houses the filter pad,
Spring filter, Filter barrel body and Filter barrel cap
2. Take out the filter spring or the filter pads for cleaning or replacement.
3. Re-assemble Filter pipe assembly and place back to the de-soldering
gun body (see illustrations on page 6) .
4. Push the Filter dock back in place until a “click” sound is heard signi-
fying that the filter dock is properly secured.
Using Cleaning pin:
Caution: Desoldering gun will be hot during maintenance please use proper
materials and equipments to avoid injuries.
1. When suction efficiency has deteriorated the desoldering gun might be
clogged follow these directions to properly clean the desoldering gun.
2. Turn on the desoldering gun and wait for the nozzle to heat up.
3. Slowly insert the cleaning pin while turning the cleaning pin clockwise.
4. Pull out the cleaning pin in a straight motion.
5. Repeat steps 3-4 until clog is removed.

6
Filter barrel
cap
Spring Filter
Filter Barrel Filter Pads
Filter Dock
De-soldering Gun Body
Heating
element
Nozzle
Securing lock
Heater external
housing
Gun Assembly:
ASSEMBLY GUIDE
Filter dock locking
mechanism
Filter Barrel Assembly
Filter Dock
Filter Dock
Spring FilterFilter barrel
cap
Filter Pads
3
SPECIFICATIONS
Station Dimensions: 188 (W) x 127 (L) x 244 (D) mm
Power Consumption 70 W (peak)
Temperature Range: 200°C - 480°C
Heating Element Ceramic Heating Core
Pump/Motor Type: Double cylinder Diaphragm Pump
Air Suction: 15 l/min (Max)
SAFETY PRECAUTIONS
CAUTION:
Improper usage can cause serious injury to personnel and/or damage to
equipment. For safety, please follow these precautions:
● Check each component after opening the package to make sure eve-
rything is in good condition. Do not use item if visible damage is
seen, report the issue to your vendor.
● Power off unit and unplug the device when moving the device from
one location to another.
● Do not subject the main unit to physical shock
- Never drop or sharply jolt the unit.
- Contains delicate parts that may break if the unit is dropped.
● Always connect power to a grounded receptacle.
● Tip temperature may reach as high as 480°C when switched ON.
- Do not use the device near flammable materials.
- Do not touch heated parts which may include tips, nozzles, barrels.
● Disconnect from power source if the unit will not be used for a long
periods. Switch off power during short breaks.
● Use only genuine replacement parts.
● Soldering process produces smoke — use on well ventilated place.
● Do not try to alter or repair unit, bring to qualified service center for
repairs.
Specifications are subject to change without prior notice

4
CONTROL PANEL GUIDE
LEGEND:
1 Desoldering gun heater lamp
2 Power indicator
3 Calibrator
4 Desoldering gun temperature adjust knob
5 Power switch
6 Desoldering gun receptacle
7 Suction receptacle
6
1 2
4
3
5
7
IMPORTANT:
REMOVE THE SCREW located at the center of the bottom
part of the main unit. This screw holds the pump in place during
transportation. Failing to remove the screw before using the
equipment can cause damage to the system.
5
OPERATING GUIDELINES
Please refer to the CONTROL PANEL GUIDE page for panel reference.
1. Make sure unit is unplugged and power switched off.
2. Connect the cord assembly of the desoldering gun to its receptacle.
3. Connect the vacuum suction tube to the suction receptacle.
4. Plug unit to AC supply.
5. Turn the Desoldering Gun ON . The Power indicator lamp would light
up.
6. The nozzle begins to heat up as soon as the switch is turned ON.
While heating up the heater lamp will continuously be lit. The lamp will
start to blink when the set temperature has been reached.
7. Adjust knob (“4” from the control panel) to the appropriate desolder-
ing temperature. Always set the temperature to the lowest possible
working temperature.
8. Wait a few minutes or until Nozzle is hot enough to melt solder.
9. Keep the nozzle clean. If the tip of the nozzle is coated with oxide, the
nozzle’s heat conductivity will be lowered.
10. Always place the desoldering gun in its holder when not in use.
11. Apply the nozzle to the solder until the solder melts.
12. Never allow the nozzle to touch the Board itself.
13. Confirm that the solder is melted, to confirm that all the solder is
melted, observe the inside of the hole and the backside of the
PCB. If this is difficult to do, try slowly moving the lead with the noz-
zle-if the lead moves, the solder is melted.
14. Never move the lead by force .lf it doesn’t move easily, the solder is
not fully melted.
15. After confirming that the solder is completely melted, absorb the solder by
squeezing the trigger.
16. Never leave any solder remaining inside the hole in the PCB.
17. After fully absorbing all the solder ,cool the soldering junction in order to pre-
vent it from becoming re-soldered.
18. If solder remains, re-solder the component and repeat the desoldering proc-
ess.