Blizzard POWER PLOW 810 Supplement

BLIZZARD
POWER PLOW
®
Assembly & Operation Manual
Blizzard Power Plow Snowplow
Model 810
www.storksplows.com

i Table of Contents
Table of Contents
01 Snowplow Operation
02 Warning!
Assembly Instructions
03 Unpacking & Inspection
04 Moldboard & A-frame Assembly
08 Electrical Assembly - Plow Harness
09 Electrical Assembly - Vehicle Harness
12 Testing The Snowplow
13 Mounting & Dismounting Instructions
Maintenance & Plow Specifications
14 Regular Maintenance
15 Storing Your Snowplow
16 Plow Specifications
Plow Diagrams & Part Lists
17 Model 810 Parts List
21 Hydraulic Manifold Detail
22 Model 810 Assembly Schematic
24 Coil Harness Wire Schematic / Hydraulic Manifold Schematic
Electrical Diagrams
25 Molded Plug Pin Locations (2001-2002)
26 Plow Harness (2000-2002)
27 Plow Harness Wire Schematic (2000-2002)
28 Main Lighting Harness - Relay Version (2001-2002)
29 Main Lighting Harness Wire Schematic (2001-2002)
30 Vehicle Harness - Relay Version (2001-2002)
31 Vehicle Harness Wire Schematic (2001-2002)
32 On/Off Switch Leads & Ground Lead (2001-2002)
Undercarriage Assembly Instructions
33 Technical Service Bulletin - Ford Blocker Beam™
34 1987-1991 Ford F-250 & F-350 Series
36 1992-1998 Ford F-250 & F-350 Series
38 1999-2002 Ford F-250 & F-350 Series
40 1999-2002 Ford F-450 & F-550 Series
42 1982-1987 Chevrolet/GMC C20/C30 & K20/K30
44 1988-1998 Chevrolet/GMC 2500 & 3500 Series,
1999-2000 Chevrolet/GMC 3500 Series
46 1988-2000 Chevrolet/GMC 1 Ton Heavy-Duty 2WD
48 1999-2002 Chevrolet/GMC 2500 Series
50 1979-93 Dodge 2500 & 3500 Series
52 1994-2001 Dodge 2500 & 3500 Series
Troubleshooting
54 Troubleshooting Guide
Warranties
56 Limited Consumer Warranty
57 Commercial Warranty
Introduction
Congratulations on purchasing the
most advanced snowplow available!
The Blizzard Power Plow is clearing
new trails for innovative design,rugged
durability, quality craftsmanship and
superior performance. Our exclusive
products are manufactured and tested
in Michigan’s Upper Peninsula, the
snow capital of the Midwest. With an
annual snowfall averaging over 250,"
we couldn’t imagine building snow re-
moval products anywhere else!
Your Blizzard Power Plow is equipped
with versatile features designed for
years of dependable service. The
hydraulic draw latch mounting system
positively aligns the plow for fast
installation or removal. Twelve-inch
expanding wings automatically trans-
form a compact 8' blade into a massive
10' machine. Also, the independent
wings can pivot forward to form our
9'-3" BucketBlade™ position. Now you
can carry more snow even further.
Safety features include full moldboard
trip action, enclosed hydraulics and
automatic cylinder pressure relief.
To ensure years of optimum snowplow
performance, review the contents of
this manual. It contains assembly infor-
mation, detailed diagrams, complete
parts listings, maintenance guidelines
and troubleshooting tips.
Should you need additional information,
contact your local Blizzard Power Plow
Dealer. Their knowledgeable staff is
well informed on the latest Power Plow
information. They are also your source
for replacement parts, technical assis-
tance and all service repairs.
Comments, suggestions or concerns?
Address all correspondence to:
Blizzard Corporation
Customer Service Department
95 Airpark Boulevard
Calumet, MI 49913
[phone]
[phone]
[phone] Fax
www.storksplows.com

Snowplow Operation 01
Snowplow Operation
Your Power Plow is the most advanced and versatile snowplow on the market.
The easy to use controls allow you to automatically adjust the plow blade and
wings into an infinite number of plowing positions. Review the illustrations
below to determine the best position for your plowing needs.
Compact Position (8' Blade Width)
•Primary position when transporting
the snowplow
•For use in heavy snow conditions
with poor visibility, initial clearing and
tight quarters
•Ideal application: Residential driveways,
small roads
WidePass™ Position (10' Blade Width)
•Primary position for clearing large
surfaces
•For use in light snow conditions with
good visibility, final clearing and
clean-up
•Ideal application: Large parking lots,
widening roadways
BucketBlade™ Position
(9'-3" Blade Width)
•Primary position for transporting snow
•For use in initial clearing with decent
visibility, transporting large volumes
of snow, final clean-up
•Ideal application: Roadway intersections
WidePass™ Position Angled
with Wing Forward
•Primary position for accelerated
angled plowing
•For use in directional plowing, cornering,
diverting snow away from objects or
buildings
•Ideal application: Plowing adjacent to
buildings, driveway /road intersections
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02 Warning!
Warning!
Prior to operating your Power Plow, review the WARNING! label at the
passenger’s side rear of the moldboard (shown below).
Note: Read and understand all warnings indicated in this manual prior to
operating the snowplow. Warnings and cautions in the manual are indicated
by the icons shown to the left.
BLZ 1005
1. Make sure the main power switch on the control unit is in the “OFF” position when
attaching the snowplow.
2. Properly attach the snowplow prior to moving the vehicle.
3. Stand clear of the attachment area when mounting the snowplow to the undercarriage
and operating the Power Hitch Connect/Disconnect switch. Failure to do so may
result in serious injury or death.
4. Securely position all mounting pins prior to operating your snowplow.
5. Do not position your body between the snowplow and the vehicle when servicing
or operating.
6. Position snowplow in such a manner as to not block your vision or plow headlights
while in transit.
7. Always travel with the wings fully retracted. Depending on local and state regulations,
you may be exceeding the legal vehicle width when the wings are fully or partially
extended.
8. Do not change the position of the blade while in transit.
9. Do not exceed 40 mph when transporting plow.
10. Do not exceed 10 mph when plowing.
11. Always lower blade when vehicle is parked.
12. Vehicles equipped with air bags are designed to be activated in a frontal collision
equivalent to hitting a solid object or barrier at approximately 14 mph or more.
Careless or high speed driving while plowing snow, which results in vehicle impact
deceleration equivalent to or greater than the airbag deployment threshold described
above, would deploy the airbag.
Blizzard Power Plow is protected by U.S. Patent 5,899,007, U.S. Patent 5,638,618. Other patents pending.
READ
OWNER’S
MANUAL
THOROUGHLY
PRIOR TO
OPERATING
PLOW.
Calumet, MI 49913
Do not exceed Gross Vehicle
Weight Rating (GVWR) or
Gross Axle Weight Rating
(GAWR) including the blade
and ballast. Refer to your
Owner’s Manual for proper
GVWR and GAWR ratings
for your vehicle.
WARNING
WARNING
WARNING:
CAUTION:
Should the WARNING! label or any of the labels
that came with your snowplow become hard to
read or wear off, contact your local dealer or call
our Customer Service Department at 1-888-680-
8600 for replacements.
www.storksplows.com

Assem. Instructions - Unpacking & Inspection 03
Assembly Instructions
Unpacking & Inspection
Your Blizzard Power Plow has been packaged to withstand transit and
weather related damage. Fully inspect all components upon receipt of your plow.
In the event of shipping damage or missing parts, immediately contact our
Customer Service Department toll free at 1-888-680-8600.
Begin unpacking and inspection in the following order:
1. Remove packaging slip from the end panel of the pallet wrap. Retain
all documentation for your records.
2. All wood framing and polyethylene material should be removed from the
pallet for easy access to the snowplow.
3. Due to the odd shaped components and size of several assembly parts,
various nylon ties and corrugates are used for scratch resistance and
package orientation. Please remove these items prior to assembly.
4. Place the main blade assembly on a flat, level surface.
Once you have inspected all parts and removed all restraining and protective
packaging materials, your snowplow is ready to be fully assembled.
Pallet Wrap End Panel
The tear resistant woven polyethylene pallet
wrap contains a moisture barrier to help protect
all packaged components and keep out the most
inclement weather during shipping and storage.
The end panel of the pallet cover contains
important information regarding the make, model,
and year of the vehicle the enclosed undercar-
riage is to be installed on. The plow model number
and the serial number of the snowplow are given
together. The first three digits of the number
indicated is always the plow model – 810 and
the entire seven digit number make up the serial
number. The packaging list is also attached to
the end panel. Be sure to retain this list for your
records.
Snowplow Serial Number
Hydraulic Pump Serial Number
Telephone Number
Dealer/Distributor
Date of Purchase
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04 Assem. Instructions - Moldboard & A-frame
Feed each group of hoses (four per side) through
the 1-1/2" diameter holes in the pivot beam and
up through the A-frame openings. Positioning
the hoses through the pivot beam supports the
hoses while the snowplow is in use and prevents
them from dragging on the ground.
Moldboard & A-frame Assembly
1. Begin the moldboard assembly by positioning the PIVOT BEAM and
A-FRAME near the connecting points at the rear of the blade between
the two center support ribs. Feed the right and left group of HYDRAULIC
HOSES protruding from the SLIDE BOX through the 1-1/2" diameter
rubber grommet openings in the front face of the pivot beam.
CAUTION: The hoses inside of the slide box are installed such
that they move laterally with the action of each wing. To avoid
damaging the hose connections and the wing and slide box
cylinders, pull approximately one foot of each hose grouping
toward the center of the moldboard. Verify that there is approx-
imately 12" of “slack” for each hose grouping. Reposition both
12" lengths back into the slide box – the hoses are now at a
safe travel distance for operation.
The slide box is closed by two SLIDE BOX ACCESS PLATES. Rest each
grouping of hoses in the opening of the plates and position the “lip” of
each plate in the bottom, inside edge of both slide box openings. Fasten
each plate with two 1/4"-20 x 3/4" hex cap screws.
2. Position the pivot beam between the two support ribs until the connecting
points on the beam align with those on the plow. Insert one 3/4"-10 x 3-1/2"
hex head screw through each mounting hole and secure with a 3/4"-10
top lock nut. Tighten each nut until it is snug with the pivot beam.
CAUTION: Do not over tighten hex head nuts! Binding may
prohibit the pivot beam from moving properly on the plow.
Note: To aid in the remaining installation, rotate the spring loaded kick-
stand clockwise until it locks into place. Adjust the foot on the kickstand
arm so the height of the A-frame, at its mount points, is 12-1/2" to level
ground (See diagram on page 8). Tighten both of the 1/2"-13 top lock nuts
on the kickstand.
3. Position each ANGLE CYLINDER with the rod end of the cylinder in the
pivot beam and the hydraulic hose port facing away from the A-frame.
Secure the cylinder to the pivot beam with one 3/4"-10 x 5" hex cap screw
and one 3/4"-10 top lock nut. Extend each cylinder rod until the cylinder
base mounting hole aligns with the hole on the A-frame angle cylinder
bracket. At this point, insert one 3/4"-10 x 5" hex cap screw through the
aligned holes and secure the screw with one 3/4" top lock nut. Repeat
the same installation for the opposite angle cylinder.
4. Remove each dust cap from both of the hydraulic angle cylinder ports and
attach one 9/16"-18 x 9/16"-18 90˚ ADJUSTABLE ELBOW O.R.B.
ADAPTER to each port. Note: All of the hydraulic adapters can be found
packaged with the manifold assembly. Hand tighten each adapter until
snug, then torque approximately 1-1/2 to 2-1/2 flats. Reference the table
on page 5 for proper torque specifications. Angle each adapter toward the
top of the moldboard and tighten approximately 1-1/2 flats. Connect the
3/8" x 24" hydraulic hose, labeled #1, to the driver’s side angle cylinder
adapter. Attach the 3/8" x 24" hydraulic hose, identified by a #2, to the
passenger’s side angle cylinder adapter. Be careful not to overtighten the
hose connections. Route both hoses over the top of each angle cylinder.
Maximum Bolt Torque
(Dry Conditions Only)
Diameter-Thread Pitch Grade 8 (foot-pounds)
1/4"-20 11 ft-lbs
5/16"-18 24 ft-lbs
3/8"-16 44 ft-lbs
7/16"-14 70 ft-lbs
M12 x1.75 88 ft-lbs
1/2"-13 107 ft-lbs
M14x2.0 140 ft-lbs
9/16"-12 154 ft-lbs
5/8"-11 211 ft-lbs
3/4"-10 376 ft-lbs
1"-08 900 ft-lbs
Note: Use 25% less torque when lubricated.
Check and re-tighten all fasteners after the
first three hours of use. Periodically review
all fasteners after the initial inspection.
9/16"
9/16"
9/16"-18 x 9/16"-18 90˚ Adjustable
Elbow O.R.B. Adapter
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Assem. Instructions - Moldboard & A-frame 05
5. Next, remove both of the plastic dust caps from the HYDRAULIC LIFT
CYLINDER ports. Attach one 7/16"-20 x 7/16"-20 45˚ ADJUSTABLE
ELBOW O.R.B. ADAPTER to the driver’s side port and one 7/16"-20 x
7/16"-20 MALE O.R.B. CONNECTOR ADAPTER to the passenger’s side
port. Once the adapters have been installed on the cylinder, connect the
HYDRAULIC HOSES. The 45˚ adapter on the driver’s side of the cylinder
receives a 1/4" x 17" hose identified by a label containing the number 3.
Connect the 45˚ angle on the hose to the hydraulic adapter on the cylinder.
The male connector adapter on the passenger’s side of the cylinder
receives a 1/4" x 15" hose identified by a label containing the number 4.
Tighten the 45˚ end of the hose to the hydraulic adapter on the cylinder.
6. Next, use a screwdriver to pull the hydraulic cylinder rod out from its
base. Place one 1-1/4" diameter washer over the cylinder rod, followed
by the 12" COMPRESSION SPRING and another 1-1/4" washer. Compress
the coils approximately 2" and clamp the spring and washers in place
using a pair of vise grips. This will help facilitate the draw latch installation.
7. Begin the draw latch installation by first removing both of the 6" extension
springs on the latch. Proceed to remove both 1/2"-13 x 2" bolts with
washers and spacers from the DRAW LATCH BOLT MOUNT PIN. Once
the springs and hardware have been removed, loosen the SET SCREW
on the OUTER DRAW LATCH PLATE using a 1/8" Allen wrench and
remove the draw latch bolt mount pin from the assembly.
Next, remove the 1" x 4-1/2" DRAW LATCH MOUNT PIN from the
assembly. By removing this pin, the INNER DRAW LATCH PLATES can
swing free. Proceed to remove the 3/4" x 2-1/2" INNER DRAW LATCH
PLATE CYLINDER MOUNT PIN. Position the plates on either side of the
A-Frame
Latch Pull Pin
A-Frame
Latch
Outer Draw
Latch Plate
Inner Draw
Latch Plate
Hydraulic
Lift / Lower
Cylinder
1/4"-20 x 1/2"
Set Screw
6" Extension
Spring
1/2"-13 x 2" Bolt
Inner Draw
Latch Plate
Cylinder
Mount Pin
(3/4"x 2-1/2")
Draw Latch Bolt
Mount Pin (1"x 6")
Draw Latch
Mount Pin
(1"x 4-1/2")
3/4"-10 x 4-1/2" Bolt
3/8"-16 x 3/4" Bolt
One
Flat
Two
Flats
Torque Table for 37˚Adapters
Port
Thread
Size
Assembly
Torque
(foot-pounds)
Original
Assembly
(F.F.F.T.)
7/1 6 - 20 15 ± 1.0 2.5 ±.25
9/16-18 18 ± 2.0 2.5 ±.25
Torque Table for O.R.B. Adapters
Port
Thread
Size
Assembly
Torque
(foot-pounds)
Original
Assembly
(F.F.F.T.)
7/1 6 - 20 15 ± 1.0 1.5 ±.25
9/16-18 25 ± 2.0 1.5 ±.25
F. F. F. T. = Flats From Finger Tight
Ex.) After threading a 7/16-20 O.R.B. adapter
finger tight, torque the fitting approximately
1-1/2 flats (faces) for proper installation.
7/16" 7/16"
7/16"-20 x 7/16"-20 Male O.R.B.
Connector Adapter
7/16"
7/16"
7/16"-20 x 7/16"-20 45˚ Adjustable
Elbow O.R.B. Adapter
Draw Latch Assembly
The draw latch consists of a series of intercon-
nected plates and pins that attach to the A-frame
and the hydraulic cylinder that raises and lowers
the plow. The draw latch is also the most difficult
component to install on the entire plow and may
require the help of a second technician.
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7/16"
9/16"
9/16"
9/16"
9/16"
9/16" 9/16"
9/16" 7/16" 9/16"
lift/lower cylinder rod and insert the 3/4" x 2-1/2" pin through the plates
and cylinder rod. Note: The A-FRAME LATCH, located at the rear center
of the A-frame, should be in the down position. Pull the A-FRAME LATCH
PULL PIN out and rotate the latch clockwise if it is in the raised position.
Now that the cylinder is connected to the inner draw latch plates, rotate
the draw latch assembly toward the draw latch mount holes on the A-frame.
Align the holes in the outer draw latch plate with those of the inner draw
latch plates and the A-frame. Secure the assembly to the A-frame by
replacing the draw latch mount pin. Remove the vise grips from the cylinder
rod. This will allow the compression spring to expand against the draw latch.
Rotate the A-frame latch counterclockwise until the A-frame latch pull pin
locks into place. Next, replace the draw latch bolt mount pin. The pin
should be evenly spaced on either side of the outer draw latch plates.
Tighten the set screw to secure the pin in place. Complete the draw latch
assembly by replacing the washers, spacers, extension springs and bolts
on both sides of the draw latch bolt mount pin.
Once you have completed the draw latch installation, we will shift our attention
to assembly of the manifold. The manifold, pump and coil harness have been
preassembled at the factory; however, the manifold contains several compo-
nents that you will need to install prior to securing the assembly to the A-frame.
8. Each of the 12 HYDRAULIC HOSE PORTS on the MANIFOLD are covered
with stretch wrap. Remove the wrap and install the appropriate fitting in
its respective port.
Note: All ports are identified by a stamped number on the manifold. The
numbers also identify the hydraulic functions, which can be referenced on
the label under the hydraulic pump and manifold cover (see page 7).
06 Assem. Instructions - Moldboard & A-frame
A-Frame
Latch
Lock Pin
Spring
Mount
A-Frame
Latch
To mount the straight blade, the A-frame latch
should be lowered over the spring mount – this
allows the draw latch to pull the plow into the
undercarriage. Once the plow is safely attached
to the undercarriage, rotate the A-frame latch
counterclockwise until the lock pin snaps in place.
The A-frame latch is only used to mount the plow.
Installing The Manifold Adapters
There are a total of 24 hydraulic adapters to
install. All of the adapters can be found packaged
with the manifold assembly. Remove the protective
stretch wrap from the manifold in a clean area.
DO NOT let any foreign objects enter into the
open ports. The valves can become contaminated
and greatly hinder the plow’s performance.
Review the table on page 5 for proper torque
specifications.
The gray arrows shown on the manifold illustration
to the right indicate the direction the 90˚ adapters
should face to receive the hydraulic hoses.
Male Extra Long
Elbow Adapter
(Port #1)
9/16"-18 x 9/16"-18
Adj. Elbow O.R.B. Adapter
(Port #2)
9/16"-18 x 9/16"-18 Male O.R.B.
Connector Adapter
(Ports #6 & #11)
7/16"-20 x 9/16"-18 Male O.R.B.
Connector Adapter
(Ports #3,4,5,7,8,9,10,12)
7/16"-20 90˚ Swivel Elbow
(Ports #3,4,5,7,8,9,10,12)
9/16"-18 90˚ Swivel Elbow
(Ports #6 & #11)
85 2
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1
34129
10 11
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Assem. Instructions - Moldboard & A-frame 07
85 2
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34129
10 11
Sequence Valve & Hydraulic Hose
Identification Guide
Calumet, Michigan 49913 BLZ 1036
SEQUENCE VALVES
L-WINGEXT
L-SLDRET
R-WINGEXT
R-SLDRET
Sequence Valve Function
Left Wing Cylinder Extend
Left Slide Cylinder Retract
Right Wing Cylinder Extend
Right Slide Cylinder Retract
S10
RV1 RV2
S9
S4
S6 S8 S1
S2
RV5 FC
S5 S7
RV3 RV4
S3
L-WINGEXT L-SLDRET R-WINGEXTR-SLDRET
Port Function
1
2
3
4
5
6
7
8
9
10
11
12
Right Angle - Left Cylinder
Left Angle - Right Cylinder
Raise - Lift Cylinder (Base)
Lower - Lift Cylinder (Rod)
Left Wing Retract
Left Wing Extend
Left Slide Box Retract
Left Slide Box Extend
Right Slide Box Extend
Right Slide Box Retract
Right Wing Extend
Right Wing Retract
NOTE: Energize the following solenoids for the functions:
RV1
RV2
RV3
RV4
RV5
FC
Left Wing Pressure Relief
Left Wing Anti-Cavitation
Right Wing Anti-Cavitation
Right Wing Pressure Relief
Angle Relief
Variable Flow Control Valve
Pressure Gauge
Quick Connect
HYDRAULIC HOSES
RELIEF VALVES
Valve Function
S1
S2
S3
S4
S5 & S7
S6 & S7
S5 & S8
S9
S10
Right Slide Box Retract
Right Slide Box Extend
Angle Left - Right Cylinder
Angle Right - Left Cylinder
Float
Raise
Lower
Left Slide Box Retract
Left Slide Box Extend
Stamped
Number
Printed
Label
All of the hoses shipped with the snowplows
contain either a stamped number on the sleeve or
a printed label applied to the hose. All numbers,
stamped or printed, correspond with the stamping
of the ports on the manifold.
9. Next, align the mount holes in the pump with the holes in the hinged
bracket, located on the A-frame. Note: To help facilitate the pump mount,
first angle the hinged bracket as needed and tighten the bracket hard-
ware, locking it in place.
CAUTION: When installing the manifold between the mount
brackets on the A-frame, hold the manifold at the sides of the
block. Never handle the manifold by the wire lead coils. Doing
so can cause a solenoid cartridge to bend, causing the car-
tridge to stick when activated.
Secure one 3/8"-16 x 3/4" hex cap screw and 3/8" flat washer through the
top mount hole in the bracket and into the pump. Insert one 3/8"-16 x 1-1/2"
threaded stud and jam nylon insert lock nut through the bottom mount
hole in the bracket and into the pump. The threaded stud should bottom
out in the pump.
10. Once the pump and manifold assembly is in place, connect the hydraulic
hoses to their respective adapters on the manifold. Remember, the label-
ing on the hydraulic hoses correspond with the stamped numbers on the
manifold.
Begin installing the hoses with the driver’s side slide box retract hose (#7).
Continue installing hoses # 10, 1, 6, 11, 2, 5, 8, 3, 4, 12, and 9. Installing
the hoses in this order will provide the best clearance for securing each
hose to the manifold. Note: All hoses, except #1 & #2 (angle cylinders)
should be routed through the triangular openings in the A-frame.
11. Next, secure the manifold to the A-frame. Remove both 3/8" flat washers,
3/8" split lock washers and 3/8"-16 x 1" hex cap screws from the manifold
and align the mount holes with the A-frame brackets. Position the DIODE
PACK MOUNT BRACKET against the outside of the A-frame bracket on
When installing the manifold between the mount
brackets on the A-frame, DO NOT handle the
manifold by the wire lead coils. The solenoid
cartridges can bend, causing them to stick when
activated. Always carry the manifold by the sides
of the aluminum block.
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08 Assembly Instructions - Plow Harness
the driver’s side. Note: Both of the prongs should be facing up. Align the
outside hole on the diode bracket with the holes on the A-frame and
manifold. Properly replace and tighten all hardware.
12. Hook each EXTENSION SPRING to the 3/4" diameter receiving holes
located on the pivot beam and connect the opposite end of the spring to
their respective SPADE BOLTS. Install the four 5/8"-11 x 6-11/16" spade
bolts through the EXTENSION SPRING MOUNTING ANGLE on the top
rear of the blade. Secure each spade bolt by placing one 5/8" flat washer
on the bolt and thread one 5/8"-11 nylon insert lock nut. Tighten each lock
nut until light appears between the coils of the spring.
13. Install the flexible BLADE GUIDES at the end of each plow wing. Insert
the 5/16"-18 x 1" hex head screw through the holes provided at the top
of the wing reinforcement rib. Tighten all screws using the nylon insert
lock nuts provided.
12-1/2"
The kickstand is mounted to the side of the pivot
beam with one 1/2"-13 x 4-1/2" hex cap screw
and top lock nut. To pivot the kickstand, simply
pull the spring loaded leg out and rotate it until
the pin locks into place. The kickstand also has
an adjustable foot that can be moved to accom-
modate varying vehicle heights. The proper
height of your snowplow mounting points to level
ground should be set at 12-1/2".
Spring Loaded
Adjustable
Pivot Beam
Kickstand
Electrical Assembly - Plow Harness
1. Begin the installation by connecting the RED POWER WIRE to the PUMP
motor terminal using the hardware provided on the pump.
2. Place one 3/8" TOOTH LOCK WASHER, BLACK GROUND WIRE from
the PLOW ELECTRICAL HARNESS and the RED GROUND WIRE on
the COIL WIRE LEAD HARNESS, from the manifold, to the 3/8"-16 x 1"
welded ground bolt on the A-frame. Secure both grounds to the A-frame
with a 3/8"-16 top lock nut. Note: If your plow only has a hole in the
passenger’s side A-frame angle, a 3/8"-16 x 1" bolt, nut and 3/8" tooth
lock washer can be found in the packaged hardware kit.
3. Remove the hex jam nut and external tooth lock washer from the POWER
HITCH CONNECT/DISCONNECT TOGGLE SWITCH and insert it through
the back of the mounting bracket on the A-frame. Align the notch in the
key washer on the switch to the notch on the bracket. Replace the lock
washer and jam nut and tighten until the switch is firmly in place. Next,
attach the connector on the plow harness to the switch. Note: Use caution
when making the connection. Switches can break if done forcefully.
4. Continue the harness installation by connecting the FEMALE ELECTRIC
CONNECTOR on the harness to the MALE ELECTRIC CONNECTOR
found on the coil wire lead harness attached to the manifold. Note: If the
plow harness you received contains a separate coil ground wire harness,
disregard this part. The coils on the manifold are grounded to the A-frame.
See step number two above.
5. Finalize the harness installation by sliding the DIODE PACK over the
diode pack mount bracket located behind the connect/disconnect toggle
switch.Position the wire harness braid in the notch on the switch bracket
and secure it with a nylon tie.The diode pack mount bracket contains an
extra hole for a nylon tie. Use it to secure the pack from moving.
6. To install the PUMP & MANIFOLD COVER, position it over the rear
brackets on the A-frame and align the notches in the cover with the welded
bolts on the brackets. Secure the cover with two 3/8" washers and wing
nuts.Verify the cover is positioned over the protective toggle switch hood.
Pop the front of the cover on the threaded stud and secure it with one
3/8" washer and wing nut.
www.storksplows.com

Assembly Instructions - Vehicle Harness 09
Electrical Assembly - Vehicle Harness
CAUTION: Always perform the vehicle wire harness assembly
with the vehicle off and the keys out of the ignition. Use
caution when testing the electrical wires for the vehicle’s
headlight functions.
Note: A new vehicle wire harness is being introduced for the 2001-02
season. This design contains a two piece harness connected by a head-
light relay. The new design integrates the plow lights and power functions
into the new rocker and joystick control stations and improves lighting.
1. Begin the installation of the electrical harness under the hood. Insert the
WHITE POWER CONNECTOR & RED POWER WIRE (with FUSE) end
of the harness through the driver’s side fire wall access panel into the
vehicle cab. Note:You may need to widen an opening or cut access to the
cab interior to facilitate the assembly.
2. Loosely position the remaining portion of the harness over the driver’s
side fender well and in front of the radiator core support. Position both
of the large, gray VEHICLE HEADLIGHT CONNECTORS near the truck
headlights and the smaller, black PLOW HEADLIGHT CONNECTORS
near the grill of the vehicle.
3. Plug the 9 RECEPTACLES, from the vehicle harness that contain the gray
headlight connectors, into the HEADLIGHT RELAY. See the illustration to
the right. Connect the GREEN & YELLOW wire, from the vehicle harness
with the molded power plug, to the remaining NEGATIVE spade on the
relay. Securely mount the relay to the vehicle.
4. Proceed to remove the front directional light assembly on the driver’s
side of the vehicle. Feed the VIOLET, turn light wire and GRAY, run light
wire from the wire harness through the opening in the directional light
housing. At this point, use a test light or ohm meter to determine the
proper wires in the vehicle’s electrical system to splice into. Once you
have identified the proper wires, position one end of the turn or run light
wire into a SPLICE LOCK CONNECTOR provided. Attach the vehicle
wire to the opposite side of the splice lock connector. Complete the splice
by pinching both wires together and locking the connector. Repeat the
splice procedure for the remaining wire. The passenger’s side directional
light assembly requires the same installation; however, only one wire, the
PINK, turn light, needs to be spliced.
5. Connect the vehicle headlights to the vehicle wire harness using a head-
light adapter kit. Due to differences in the construction of the adapter kits
and the various make and model vehicles you will be servicing, the head-
light adapter kits are not packaged with your snowplows. Review the list
of available light adapters to the right. To place an order for headlight
adapter kits, contact our Customer Service Department at 1-888-680-8600.
Begin the adapter kit installation by removing the existing vehicle head-
light connector from the headlight. Attach the HEADLIGHT ADAPTER
CONNECTOR to the existing vehicle headlight connector. Next, plug the
BLACK, FIVE-PIN CONNECTOR on the headlight adapter into the gray,
five-pin connector on the vehicle wire harness. Lastly, plug the HEAD-
LIGHT ADAPTER CONNECTOR into the vehicle headlight receptacle.
Note: If more than one plug is present, match the colors of each connector
(ie gray to gray, black to black, Chevrolet daylight running is clear to gray).
Repeat the installation for the opposite headlight.
Vehicle Headlight Adapter Kits
62010 1980 & Older, 1983-1993 Dodge
1995-1996 Chevrolet /GMC & Ford
62011 1987-1992 Ford, 1991-2002 Dodge
62012 1993-2002 Ford
62013 1990-1999 GMC, 1991-1999 Chevrolet
(Except ’99 Chevrolet Silverado & ’99 GMC Sierra)
62014 1999-2002 Chevrolet Silverado & GMC
Sierra with Daytime Running Lights
62015 1989 Chevrolet
62050 2000-2002 Dodge
62051 1980 & Older Chevrolet/GMC, Dodge
A
B
G/Y
BK/W Y7
W/R 8
LT. G 9
HIGH
GROUND
LOW
Y/B 4
W5
Y/R 1
N/A 2
LT. G/B 6
LT. G/R 3
3PDT RELAY (30 AMPS) 12 VOLTS (BLACK)
Connect the color coded wires from the vehicle
harness to the headlight relay shown above. The
wires correspond to the numbers/letters on the
relay or the color abbreviations on the illustration.
(–) G/Y= Green/Yellow Wire
(+) BK/W = Black/White Wire
(1) Y/R = Yellow/Red Wire
(2) N/A = Not Applicable
(3) LT.G/R = Light Green/Red Wire
(4) Y/B = Yellow/Black
(5) W = White
(6) LT.G/B = Light Green/Black
(7) Y = Yellow
(8) W/R = White/Red Wire
(9) LT. G= Light Green
AAS-3 Headlight Relay w/Surge Suppression
Blizzard P/N 62125
Vendor P/N 90-9055-00-B-TR/SS
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10 Assembly Instructions - Vehicle Harness
6. After the headlight adapters have been installed, attach the POWER
CONTACTOR to the driver’s side wheel well or engine fan guard using
two 12-14 x 3/4" hex washer self-drilling screws. Note: Some model
vehicles provide mount locations for accessory components. The power
contactor should be installed with the posts facing up. Angled installation
may cause premature failure. Connect the 24" BLACK GROUND WIRE
to either small terminal on the contactor and attach the opposite end to
the vehicle with one hex washer self-drilling screw. Locate the BROWN/
WHITE PUMP SOLENOID ACTIVATION WIRE on the vehicle wire harness
and position the eyelet over the remaining small terminal on the contactor.
Secure it with the washer and nut provided.
7. Next, connect the BLACK VEHICLE WIRE HARNESS GROUND WIRE
to the negative terminal on the vehicle’s battery. The VEHICLE WIRE
HARNESS RED POWER WIRE connects to either large terminal on the
contactor. Complete the electrical connection by attaching the remaining
72" RED POWER BATTERY WIRE to the open terminal on the contactor.
Note: Depending on the location of the battery, you may need to shorten
the red power wire. Upon determining the proper length, crimp the pro-
vided 3/8" END RING TERMINAL on the wire and connect it to the positive
terminal on the battery.
8. Once the connections to the battery are secured, proceed to fasten the
SPLIT LOOM TUBING to the vehicle. Safely route all harness lengths
around the engine components and attach them to the vehicle with nylon
ties. Extend the PLOW HEADLIGHT CONNECTORS through the grill of
the vehicle and position the HARNESS PLUG and WEATHER CAP
near the bumper.
CAUTION: Do not fasten the wire harness to areas that come
in contact with moving engine parts or possess extreme heat.
The harness could become tangled and/or melt causing
electrical failure and vehicle damage.
9. Locate a convenient position to mount the VEHICLE WIRE HARNESS
PLUG MOUNT BRACKET near the driver’s side bumper of the vehicle.
This bracket will hold the plug to the vehicle when the snowplow is removed
from the undercarriage. Position the bracket into the slot provided on the
plug. Mount the bracket using two 1/4"-20 x 3/4" hex cap screws and secure
with 1/4" washers and top lock nuts.
10. Return to the driver’s side cab interior to install the remainder of the
vehicle wiring harness. Connect the RED POWER WIRE (with 10 AMP
FUSE) to a SWITCHED POWER SOURCE with a minimum of 10 amps.
Note: The red power wire MUST be fused and switched on and off with
ignition. Secure all loose wires under the dash.
11. Next, install the LIGHT TOWER. Position the tower arms into the receiving
pockets located on the undercarriage push beam. (Review the proper
undercarriage installation guidelines for your vehicle found near the back
of the manual.) Align the mounting holes in the light tower with those on
the push beam and insert two 1/2"-13 x 1-1/4" hex head cap screws. Secure
the screws with 1/2" washers and top lock nuts.
12. Proceed to install the PLOW HEADLIGHTS. Align one HEADLIGHT BALL
STUD MOUNT ADAPTER on the light tower tube with the mounting hole
and insert the threaded stud through each. Secure the headlight with one
1/2" split lock washer and hex nut. Note: All snowplows are shipped with
two BLACK DOME PLUGS that install at either end of the light tower. For
secure placement, apply a bead of silicone around the perimeter of the
A B
C D
Heavy-Duty Power Contactor
There are four wires that need to be attached to
the power contactor:
(A) 72" Red Power Battery Wire
(B) Vehicle Wire Harness Red Power Wire
(C) 24" Black Ground Wire
(D) Brown/White Pump Solenoid Activation Wire
1/4"-20
Top Lock Nut
1/4" Washer
1/4"-20 x 3/4"
Hex Cap Screw
Vehicle Wire Harness Plug Mount Bracket
www.storksplows.com

Assembly Instructions - Vehicle Harness 11
plug prior to installation on the light tower. Connect the terminals from the
plow lights to the terminals on the vehicle wire harness. Repeat the
installation for the opposite headlight.
13. Next, position the ROCKER SWITCH CONTROL STATION on the front
radius of the seat. Wrap the VELCRO STRAP around the bench, through
the 2" metal D-ring and fasten. Finally, connect the white power connector
from the vehicle wire harness to the connector on the control station.
The power switch should be in the “MIDDLE” or “OFF” position.
Note: All 2001-02 rocker switch control stations and joystick/rocker com-
bination control stations have an integrated plow light switch. These controls
work specifically with the vehicle harnesses that contain the headlight
relay. In addition, the operation of the draw latch can only be controlled
when the power switch is located in the “UP” position. See the diagram to
the right.
If you have a rocker switch control station that does not contain the inte-
grated plow light switch, and you have the vehicle harness that contains
the headlight relay, you can easily connect a plow headlight toggle switch.
The vehicle harness has a small, two pin connector located near the main
power connector. Use the PLOW HEADLIGHT SWITCH 2-PIN CON-
NECTOR & WIRE LEADS to connect a plow headlight toggle switch to
the harness.
First, insert the 24" GREEN/YELLOW GROUND LEAD into the 2-pin
power connector. This lead should be grounded to the vehicle. Next, plug
both of the 1/4" receptacles, on the HEADLIGHT TOGGLE SWITCH LEAD,
into the switch. Note: Both receptacles should be inserted into the spades
on same side of the switch. One receptacle should be positioned in the
middle spade. See the illustration below. Complete the connection by
plugging both 2-pin connectors together. See the diagram on page 32.
This completes the electrical assembly installation for the vehicle wire harness.
You are now ready to perform all of the test functions on the snowplow.
Insert one receptacle into middle spade.
Remaining receptacle connects to either spade on the
SAME side of the switch.
Dome
Plug
Apply a thin bead of silicone around the inside
perimeter of the molded nylon dome plugs prior
to capping the light tower ends. The silicone will
help retain the plug inside of the light tower
mount tube.
EMERGENCY HITCH PIN
& HAIR PIN COTTER
In the event you should lose hydraulic power while
snowplowing, raise the snowplow into a pile of
snow and insert the emergency hitch pin. The pin
will lock the plow in a temporary raised position
until proper service can be performed to restore
hydraulic power.
www.storksplows.com

12 Assem. Instructions - Testing The Snowplow
Testing The Snowplow
1. Fill the HYDRAULIC PUMP FLUID RESERVOIR with BLIZZARD SNOW-
PLOW RAPID ACTION HYDRAULIC OIL (P/N 60138) until it is 3/4" from
the top of the tank. Replace the cap on the reservoir. Proceed to remove
the weather caps from each of the plow and vehicle wire harnesses and
connect the plugs. Start the vehicle and turn the POWER SWITCH on the
control station in the cab to the “ON” position.You now have power to the
snowplow.
2. To raise the DRAW LATCH on the snowplow, turn the power switch on
the control station to the “UP” or “ON” position. Push and hold the toggle
switch on the A-frame upward into the “CONNECT” position. Notice the
action of the fluid in the reservoir. By activating the initial hydraulic function,
the fluid begins to fill the system. Push and hold the toggle switch in the
“DISCONNECT” position, the draw latch will lower. Refill the reservoir until
the fluid is 3/4" from the top of the tank.
3. Position the vehicle such that the draw latch is below the push beam and
the mounting points on the A-frame are in line with the mounting points
on the undercarriage. Pull out the A-FRAME LATCH PIN and rotate the
A-FRAME LATCH clockwise until the latch is resting on the DRAW LATCH
BOLT MOUNT PIN (See diagram on page 13). Move the snowplow in
position by activating the draw latch CONNECT switch and release.
WARNING: Always use caution when operating the draw latch
CONNECT/DISCONNECT switch. Keep your hands and feet
away from the operation of the draw latch and the main blade.
The action of the draw latch moves the snowplow in position
for proper attachment to the vehicle. Failure to follow this
caution may result in serious injury or death.
The draw latch will raise until it hits the push beam and the DRAW LATCH
FINGERS will pull the plow into the vehicle. The mounting points on the
plow and vehicle are now positively aligned. Rotate the A-frame latch
counterclockwise until the latch is in the raised position. Insert the two HITCH
PINS through the mounting holes on the A-frame and secure each with
one hair pin cotter. The snowplow is now securely mounted to the vehicle.
4. Return to the interior of the vehicle. With the plow securely in place, you
can now execute the remaining functions of the snowplow. The system
power on the control station should be in the “ON” position. Next, raise
the plow to its maximum height by pushing and holding the “RAISE” rocker
switch on the control station. Initiate the driver’s side wing by pushing and
holding the “LEFT WING EXTEND” rocker switch until the wing pivots
forward. Notice the staggered pace the wing extends. The hydraulic fluid
is filling the hose and replacing the air in the system. Push and hold the
“LEFT WING RETRACT” rocker switch to return the wing. Continue test-
ing the remaining rocker switch functions. Monitor the fluid level in the
reservoir and fill to 3/4" from the top of the tank if needed. Also, look for
any automatic transmission fluid leaks around the manifold, pump, hydraulic
hoses and all cylinders.
5. Lastly, check that the vehicle and plow headlights are in proper working
condition including the turn signals. If necessary, adjust the plow head-
light beams with the plow in the raised position.
Congratulations on a successful assembly and installation! Once all of the
blade and electrical functions have been tested your Blizzard Power Plow is
ready for action. Should you need additional support during a plow assembly
or undercarriage installation, contact our Customer Service Department
toll-free at 1-888-680-8600.
Once all of the hydraulic functions have been
executed, the system will have been filled with
approximately 4-1/2 quarts of hydraulic oil.
R
E
T
R
A
C
T
E
X
T
E
N
D
E
X
T
E
N
D
BLIZZARD
POWER PLOW
TM
Verify main power switch is in the “OFF” position
prior to mounting and dismounting plow.
Failure to do so may result in injury or death.
10 2 1-7- 9 9
WARNING
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Mounting & Dismounting Instructions 13
Mounting & Dismounting Instructions
Power Hitch Raises & Lowers
Behind Push Beam
Kickstand
Draw
Latch
K
E
E
P
F
I
N
G
E
R
S
A
W
A
Y
!
Plug To Vehicle
Wire Harness
CONNECT/
DISCONNECT
Toggle Switch
MOUNTING & DISMOUNTING
INSTRUCTIONS
MOUNTING
1. Position vehicle close to the plow and align mounting points on the undercarriage and
A-frame. Verify that the plow kickstand is in the lowered position. Turn vehicle ignition off.
2. Turn power supply switch on the main plow control unit in the vehicle to the “OFF” position.
3. Remove protective weather caps and make electrical connection at the plow and vehicle.
4. Turn the vehicle ignition and the power supply switch on the control unit to the “ON”
position. Pull the A-frame latch lock pin outward and verify that the A-frame latch lowers
over the draw latch extension spring mount.
5. Activate the Power Hitch on the A-frame by pushing and holding the “CONNECT/
DISCONNECT” switch (on the pump cover housing) upward. CAUTION: Keep
fingers away from plow and truck mounting points. Power Hitch will
automatically pull the plow into the receiving points on the truck
when activated. Insert both hitch pins through the positively aligned holes
on the plow and undercarriage and secure each with a hair pin cotter.
6. With the plow securely mounted, slightly lower the Power Hitch to relieve
tension on the A-frame latch, pull the latch lock pin and raise the A-frame
latch until it locks into position. Raise the Power Hitch and verify that the
draw latch is fully engaged behind the push beam on the vehicle. Rotate
the kickstand counterclockwise until it locks into place. The plow is now
properly mounted and ready to operate.
DISMOUNTING
1. Lower the plow on a flat, level surface to dismount. Turn vehicle ignition off.
2. Pull the kickstand lock pin outward and rotate the kickstand clockwise. Release the pin
to lock kickstand in place. Remove both hitch pins from the A-frame and undercarriage.
3. Turn the vehicle ignition and the power supply switch on the control unit to the “ON”
position. Activate the Power Hitch by pushing and holding the “CONNECT/DISCONNECT”
switch downward. CAUTION: Keep fingers away from plow and truck mounting points.
Verify that the draw latch is fully disengaged from behind the push beam on the vehicle.
4. Turn power supply switch on the main plow control unit in the vehicle to the “OFF” position.
5. Disconnect wire harnesses at the plow and vehicle. Replace protective weather caps.
TM
A-Frame Latch
Lock Pin
A-Frame Latch
Rotates Clockwise
And Hooks Onto
Spring Mount
A-Frame
Latch
Spring
Mount
A-Frame
Latch
Lock Pin
BLZ 1023
Prior to operating your Power Plow, review the Mounting & Dismounting
Instructions label at the driver’s side rear of the moldboard (shown below).
Should the Mounting & Dismounting Instructions
label or any of the labels that came with your
snowplow become hard to read or wear off, contact
your local dealer or call our Customer Service
Department at 1-888-680-8600 for replacements.
www.storksplows.com

14 Regular Maintenance
Regular Maintenance
Your Blizzard Power Plow snowplow has been designed for years of rugged,
dependable service with low maintenance. To ensure proper working condition,
follow the maintenance guidelines below and on the next page.
CAUTION: Always follow the maintenance guidelines in a timely
fashion. Failure to observe maintenance guidelines may result in
poor snowplow operation, increased component wear or part failure.
Routinely inspect the following items – perform maintenance as needed:
1. All fasteners, pins, nuts and bolts for tightness. See the recommended
maximum bolt torque chart on page 4.
2. All hydraulic hoses and hydraulic hose adapters for wear and leaks.
3. All hydraulic cylinders for leaks; inspect rod ends for corrosion and pitting.
4. Cutting edges and plow shoes for wear.
5. Clean and lubricate all electrical plugs, headlight connections, ground and
battery cables, solenoid connections and switch connections to prevent
corrosion. Apply white lithium grease at least once a month or every 75
hours of plow operation.
6. Lubricate the inner slide box with liquid white lithium grease. This will
provide free travel for both slide boxes.
7. Clean and cover deep scratches or exposed metal with Blizzard white
touch-up paint. Contact your local dealer for availability.
8. Check the hydraulic oil level in the hydraulic pump fluid reservoir. Fill the
fluid to within 3/4" from the top of the reservoir. Do not exceed this level.
Never mix different types of fluids. Contact your local dealer for replacement
Blizzard Snowplow Rapid Action Hydraulic Oil.
Maintenance Schedule
Maintenance Performed Date
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Storing Your Snowplow 15
Storing Your Snowplow Annual Fluid Replacement
Type & Quantity of Fluid Replaced Date
Placing Your Plow In Storage
1. Position your plow on a flat, level surface for storage. Follow the dismount-
ing procedure illustrated on page 13.
2. Apply white lithium grease to all electrical plugs and connections. Clean
and install all dust caps.
3. Lubricate all exposed hydraulic cylinder rod ends with liquid white lithium
grease.
4. Touch-up all rust spots or chipped paint with white Blizzard paint. Contact
your local dealer for availability.
5. Remove and properly discard the fluid in the pump reservoir. Clean the
pump filter and replace the Blizzard Snowplow Rapid Action Hydraulic Oil
to within 3/4" from the top of the reservoir. Changing the fluid annually will
prolong the life of your pump and manifold.
6. Cover the snowplow with a tarp if stored outside. This will protect your plow
from sun fading and inclement weather which can lead to accelerated
corrosion.
Removing Your Plow From Storage
1. Perform all regular maintenance indicated on the previous page.
2. If you have not replaced the hydraulic oil in the pump reservoir, it is strongly
encouraged that you do so prior to operating your plow.
3. Follow the mounting procedure illustrated on page 13.
4. Once the plow has been properly mounted to the vehicle and all electrical
connections have been made, initiate all of the functions of the snowplow.
Monitor the fluid level in the reservoir and fill to 3/4" from the top of the
tank if needed.
5. Adjust the snowplow headlights as needed.
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16 Plow Specifications
Plow Specifications
Moldboard
Length ......................................................................................8'
Thickness ....................................................................12 Gauge
Height ....................................................................................29"
Reinforcement ......................................................4 Ribs @ 1/4"
Cutting Edge ......................................................1/2" x 6" (1080)
Finish..........................................................Powder Coat - White
Wings
Length ....................................................................................12'
Thickness ....................................................................12 Gauge
Height ....................................................................................29"
Reinforcement ..............................................1 Rib each @ 1/4"
Cutting Edge ........................................................1/4" x 10" (T1)
Finish..........................................................Powder Coat - White
Trip Mechanism
Tr ip Spring Type ................................(4) 3/8" Hooked Extension
Tr ip Spring Adjustment ................5/8"-11 x 6-11/16" Spade Bolt
A-frame
Material ............................................Rec. Tube & Channel Type
Hitch Pins..............................................3/4" x 4-3/4" Yellow Zinc
Emergency Hitch Pin ..............................1" x 5-3/4" Yellow Zinc
Finish..........................................................Powder Coat - Black
Pump
Construction ........................Steel Housing w/Clear Plastic Tank
Type ............................................................Internal Gear Pump
Motor........................................................................12 V Starter
Volume Per Minute ..................................2.1 GPM @ 1500 PSI
Weight ................................................................................32 lb.
Mount..................................A-frame Install w/Hex Head Screws
Reservoir Capacity......................................................1.5 quarts
Controls ..............................................Toggle Switch & Joystick
Manifold
Construction ........................................Red Anodized Aluminum
Ports........................................................................................12
Cartridge Valves......................................................................10
Relief Valve................................................................................5
Flow Control Valve ....................................................................1
Weight ............................................................................28.5 lb.
Mount..................................A-frame Install w/Hex Head Screws
Maximum Flow Capacity................................................3.5 gpm
Cylinders
Angle Cylinders ................................................................................2
Stroke ............................................................................................10"
Ram Diameter............................................................................1-3/4"
Bore Diameter..................................................................................2"
Lower/Raise Cylinder ........................................................................1
Stroke ....................................................................................4-21/32"
Ram Diameter............................................................................1-1/4"
Bore Diameter............................................................................2-1/2"
Slide Box Cylinders ..........................................................................2
Stroke ............................................................................................12"
Ram Diameter ..................................................................................1"
Bore Diameter............................................................................1-1/2"
Wing Cylinders ..................................................................................2
Stroke ..............................................................................................2"
Ram Diameter............................................................................1-1/8"
Bore Diameter............................................................................1-3/4"
Plow Headlights
Type ..........................................................Low Profile w/Turn Signals
Measurements ..........................................10-3/4" W x 5"H x 5-3/2"D
Housing ..................................................................Plastic Composite
Mount ..................................................................Adjustable Ball Type
Bulb Type ......................High/Low Sealed Beam Halogen, 12V Rect.
Switch Type ........................Integrated On/Off Control Station Switch
Miscellaneous
Plow Weight ................................................................Approx. 950 lb.
Compact Plow Width ........................................................................8'
WidePass™ Plow Width ................................................................10'
BucketBlade™ Plow Width ..........................................................9'-3"
Adjustable Plow Shoes..............................(2) Heavy-Duty Cast Steel
Mount Mechanism ............................................Hydraulic Draw Latch
Standard Control Station ..............................................Rocker Switch
Optional Control Station..................................Joystick/Rocker Switch
www.storksplows.com

Ref. Part Qty. Part Description
No. Number
152060 1 Moldboard
251045 1 Wing Weldment - Driver’s Side
351049 1 Wing Snow Shield - Driver’s Side
450060 1 Slide Box Weldment - Driver’s Side
551046 1 Wing Weldment - Passenger’s Side
650061 1 Slide Box Weldment - Passenger’s Side
751050 1 Wing Snow Shield - Passenger’s Side
861213 6 #11 Aluminum Buttonhead Rivet
951047 1 Wing Cutting Edge Weldment (T1) - Passenger’s Side
10 61292 1 Moldboard Cutting Edge (1080)
11 51048 1 Wing Cutting Edge Weldment (T1) - Driver’s Side
12 61315 7 1/2"-13 x 1-3/4" Flat Head Socket Cap Screw
13 61318 2 1/2"-13 x 6" Flat Head Socket Cap Screw
14 61317 2 1/2"-13 x 5" Flat Head Socket Cap Screw
15 61021 2 1/2"-13 x 3-1/2" Flat Head Socket Cap Screw
16 61026 19 1/2", 1-1/16" O.D., 17/32" I.D. YZ SAE Mil-Carb High-Strength Washer
17 61020 18 1/2"-13 Grade C Z Top Lock Nut
18A 61049 2 Plow Guide Assembly: (1) - 18 & 19, (2) - 20 & 21
18 61113 2 Plow Guide Tip, Black
19 61050 2 27-1/4" Plow Guide, Red
20 61051 4 5/16"-18 x 1" Grade 5 Z Hex Head Cap Screw
21 61052 4 5/16"-18 Z Nylon Insert Lock Nut
22 51009 2 3/4" x 9" Wing / Slide Box Pivot Pin
23 50013 2 3/4" x 3-3/8" Hydraulic Cylinder Rod End Pin - Wing Angle
24 60090 2 Hydraulic Cylinder - Wing Angle
25 61028 12 1/4" x 1-1/4" Spring Pin
26 50012 2 3/4" x 4" Hydraulic Cylinder Base End Pin - Wing Angle
27 50011 2 5/8" x 4" Hydraulic Cylinder Rod End Pin - Slide Box Extend/ Retract
28 61316 4 3/16" I.D., 1-1/4" O.D. Z Fender Washer
29 50056 1 Slide Box Polyurethane Wiper Blade - Driver’s Side
30 50055 1 Slide Box Polyurethane Wiper Blade - Passenger’s Side
31 61198 2 5/8" DIA. x 1-1/8" Rubber Cap, Black
32 52012 2 5/8" x 7-5/16" Hydraulic Cylinder Base End Pin - Slide Box Extend/ Retract
33 61030 4 1/8" DIA. x 2-5/8" Z Hair Pin Cotter
34 60031 1 Hydraulic Cylinder - Slide Box Extend/ Retract, Passenger’s Side
35 60097 1 1/4" x 34" Hydraulic Hose (#9) - Slide Box Extend, Passenger’s Side
36 60098 1 1/4" x 42" Hydraulic Hose (#10) - Slide Box Retract, Passenger’s Side
37 60004 3 7/16"-20 x 7/16"-20 Male O.R.B. Connector Adapter
38 60008 2 7/16"-20 x 7/16"-20 90˚ Adjustable Elbow O.R.B. Adapter
39 60060 1 Hydraulic Cylinder - Slide Box Extend/ Retract, Driver’s Side
40 60099 1 3/8" x 84" Hydraulic Hose (#11) - Wing Extend, Passenger’s Side
41 60006 4 9/16"-18 90˚ Swivel Elbow Adapter
42 60189 1 1/4" x 88" Hydraulic Hose (#12) - Wing Retract, Passenger’s Side
43 60009 10 7/16"-20 90˚ Swivel Elbow Adapter
44 60003 10 7/16"-20 x 9/16"-18 Male O.R.B. Connector Adapter
45 60007 4 9/16"-18 x 9/16"-18 Male O.R.B. Connector Adapter
46 60094 1 1/4" x 84" Hydraulic Hose (#5) - Wing Retract, Driver’s Side
47 60095 1 3/8" x 84" Hydraulic Hose (#6) - Wing Extend, Driver’s Side
48 60016 1 1/4" x 40" Hydraulic Hose (#7) - Slide Box Retract, Driver’s Side
49 60188 1 1/4" x 34" Hydraulic Hose (#8) - Slide Box Extend, Driver’s Side
50A 61130 2 Slide Box Access Plate Assembly: (1) - 50 & 51
50 52014 2 Slide Box Access Plate
51 61100 2 9-3/4" Trim-Lok
52 61037 6 1/4"- 20 x 3/4" Grade 8 YZ Hex Cap Screw
53 61215 4 1/4"- 20 U-Nut
54 61099 4 3/8" x 2-5/16" O.D. x 14-1/2" Extension Spring
55 61187 4 5/8"-11 x 6-11/16" Grade 8 Z Clear Chromate Spade Bolt
56 61064 4 5/8", 1-5/16" O.D., 21/32" I.D. YZ SAE Mil Carb High-Strength Washer
57 61188 4 5/8"-11 Nylon Insert Lock Nut - Type NE
58A 61220 2 Heavy-Duty Plow Shoe Assembly: (1) - 58, 59, 61, (18) - 60
58 61221 2 Cast Iron Heavy-Duty Plow Shoe (8-3/8" Shaft)
59 61102 2 1-5/8" O.D., 1-1/8" I.D. x 1-1/2" YZ Spacer
60 61101 36 1", 1-3/4" O.D., 1-1/16" I.D. Z Flat Washer
61 61103 2 1/2" x 1-3/4" Linch Pin
62 61152 1 1/2"-13 x 4-1/2" Grade 8 YZ Hex Cap Screw
63 41047 1 Kickstand Foot Weldment
64 41038 1 Kickstand Leg Weldment
65 61057 4 1/2"-13 x 1-1/4" Grade 8 YZ Hex Cap Screw
66 61293 1 1-1/8" O.D. x 53/64" I.D. x 2" Compression Spring
Model 810 Parts List (1 of 4) 17
Note: The reference numbers listed
identify parts shown in the illustration
on pages 21-23. These numbers are
specific to these illustrations only and
do not correspond with other diagrams
in the manual. Always review the part
number given for proper component
identification.
MODEL 810 PARTS LIST
www.storksplows.com

Ref. Part Qty. Part Description
No. Number
67 41037 1 3/8" x 1-1/8" O.D. x 35/64" I.D. Stepped Bushing
68 61314 2 3/4"-10 x 3-1/2" (with 2-1/2" Shank) Grade 8 YZ Hex Cap Screw
69 61006 8 3/4"-10 Grade C Z Top Lock Nut
70 61002 4 3/4"-10 x 5" Grade 8 YZ Hex Cap Screw
71 61131 1 1"-8 x 9" Grade 8 YZ Hex Head Cap Screw
72 61008 1 1"-8 Grade C Z Top Lock Nut
73 61217 2 1-1/2" I.D., 2-1/8" O.D. Rubber Grommet, 60 Durometer
74 41041 1 Pivot Beam Weldment
75 60029 2 Hydraulic Cylinder - Plow Angle
76 60005 3 9/16"-18 x 9/16"-18 90˚ Adjustable Elbow O.R.B. Adapter
77 60091 1 3/8" x 24" Hydraulic Hose (#1) - Plow Angle, Driver’s Side
78 60011 1 3/8" x 24" Hydraulic Hose (#2) - Plow Angle, Passenger’s Side
79 61005 1 3/4"-10 x 6" Grade 8 YZ Hex Cap Screw
80 60092 1 1/4" x 17" Hydraulic Hose - Str./45˚ (#3) - Plow Raise / Lower, Extend
81 60002 1 7/16"-20 x 7/16"-20 45˚ Adjustable Elbow O.R.B. Adapter
82 60027 1 Hydraulic Cylinder - Plow Raise/ Lower
83 60093 1 1/4" x 15" Hydraulic Hose - Str./ 45˚ (#4) - Plow Raise / Lower, Retract
84 61053 1 3/16" x 1-11/16" O.D. x 12" Z Compression Spring
85 61032 2 1-1/4", 2-1/2" O.D., 1-3/8" I.D. YZ SAE Mil-Carb High-Strength Washer
86 61017 3 3/8"-16 Z Wing Nut
87 61012 3 3/8"-16 x 3/4" Grade 8 YZ Hex Cap Screw
88 61016 6 3/8", 13/16" O.D., 13/32" I.D., YZ SAE Mil-Carb High-Strength Washer
89 61014 1 3/8"-16 Z Jam Nylon Insert Lock Nut - Type NTE
90 61116 1 3/8"-16 x 1-1/2" Threaded Stud
91 40004 1 Pump Mount Hinge Weldment
92 61218 1 3/8"-16 x 2" Grade 8 YZ Hex Cap Screw
93 61034 2 3/8"-16 Grade C Z Top Lock Nut
94 61307 1 3/8" Internal/External Tooth Lock Washer
95 61033 3 3/8"-16 x 1" Grade 8 YZ Hex Cap Screw
96 61222 2 3/8" YZ High Alloy Split Lock Washer
97 62019 2 7/16"-14 Hex Jam Nut
98 61223 1 7/16" Internal Tooth Lock Washer
99 61224 1 7/16", 15/32" I.D., 23/32" O.D. Key Washer
100 62038 1 DPDT, (On)-Off-(On) Toggle Switch, 16 Amps, 115V AC - Draw Latch Connect/Disconnect
101 82047 1 Diode Pack Mount Bracket
102A 40106 1 A-frame Assembly: (1) - 91-93, 102, 110-112, 183, (2) - 109, (4) - 107, 108
102 40090 1 A-frame Weldment
103 61115 2 3/4" x 4-3/4" YZ Hitch Pin
104 61105 2 9/64" DIA. x 2-11/16" Z Hair Pin Cotter
105 61197 1 1" x 5-3/4" YZ Emergency Hitch Pin
106 61226 1 11/64" DIA. x 3-3/4" Z Hair Pin Cotter
107 61312 4 5/16"-18 x 3/4" Grade 8 YZ Hex Head Cap Screw
108 61011 6 5/16" YZ High-Alloy Split Lock Washer
109 40088 2 Replaceable A-frame Pivot Bushing
110 40079 1 3/8" x 1-3/4" Stainless Steel A-frame Latch Pin
111 61000 1 1/32" x 3/8" O.D. x 15/16" Stainless Steel Compression Spring
112 61309 1 1-41/64" O.D., 1-25/64" I.D. Standard Split Ring
113A 40083 1 Draw Latch Assembly: (1) - 69, 118-121, 125, 127-130, (2) - 16, 87, 113, 114, 116, 117, 122-124, 126, (4) - 115
113 61018 2 1/2"-13 x 2" Grade 8 YZ Hex Head Cap Screw
114 61045 2 1/8" x 1-1/4" O.D. x 6" Stainless Steel Extension Spring
115 61297 4 3/8", 1-1/16" O.D., 25/64" I.D. Z Flat Washer
116 40039 2 3/4" O.D., 17/32" I.D. x 1-3/16" YZ Bushing
117 61027 2 1/2", 1-3/8" O.D., 9/16" I.D., YZ USS Mil-Carb High-Strength Washer
118 61004 1 3/4"-10 x 4-1/2" Grade 8 YZ Hex Cap Screw
119 40041 1 3/4" x 7" Draw Latch Spring Mount Pin (3/8"-16 Tap In Each End)
120 40080 1 Outer Draw Latch Plate Weldment - Driver’s Side
121 61227 1 1/4"-20 x 1/2" Set Screw
122 40074 2 Inner Draw Latch Plate
123 40031 2 Draw Latch Arm
124 40042 2 3/4" x 2-1/2" Inner Draw Latch Plate / Hydraulic Cylinder Rod End Pin - Plow Raise/Lower
125 40068 1 1" x 6" Draw Latch Bolt Mount Pin (1/2"-13 Tap In Each End)
126 40092 2 1-7/16" O.D., 13/16" I.D. x 1/2" YZ Bushing
127 40082 1 Draw Latch Finger Weldment
128 40093 1 1-1/4" O.D., 1-1/16" I.D. x 1-1/2" YZ Bushing
129 40070 1 1" x 4-1/2" Draw Latch Mount Pin (To A-frame)
130 40081 1 Outer Draw Latch Plate Weldment - Passenger’s Side
131A 60101 1 Hydraulic Pump Assembly (Fenner Fluid Power): (1) - 131-134
131 60047 1 Hydraulic Pump Power Unit (Fenner Fluid Power)
132 60044 1 Hydraulic Pump Pressure Relief Valve Hex Cap (Fenner Fluid Power)
18 Model 810 Parts List (2 of 4)
MODEL 810 PARTS LIST
Note: The reference numbers listed
identify parts shown in the illustration
on pages 21-23. These numbers are
specific to these illustrations only and
do not correspond with other diagrams
in the manual. Always review the part
number given for proper component
identification.
www.storksplows.com