Blodgett BE3240 Manual

BE3240
CONVEYOR OVEN
REPLACEMENT PARTS MANUAL
SPL101005-PF-BD
October 10, 2005
EFFECTIVE with SERIAL #413411105 and AFTER
BLODGETT CONVEYOR OVENS, 1400 Toastmaster Drive, Elgin, IL 60120
Telephone: [phone] • Fax Number 847-741-4406
www.blodgett.com
Serial # Code
First 4 digits - order of production
Fifth digit - model specific
Sixth and Seventh digit - month of production
Eighth and Ninth digit - year of production
Table of Contents: Page 2
email: [email protected]
(with WIRING DIAGRAMS)
Serial Tag Location

2
Table of Contents
Spec Sheet .............................................................................................................................................. 3
Oven and Electrical Specifications .......................................................................................................... 5
Standard Finger Configuration ................................................................................................................. 6
Key Parts ................................................................................................................................................. 7
View of Oven Panels, Window and Legs ................................................................................................. 8
Parts for Oven Panels, Window and Legs ............................................................................................... 9
View of Right-hand Control Compartment .............................................................................................. 10
Parts for Right-hand Control Compartment ............................................................................................ 11
View of Blower Area ............................................................................................................................... 12
Parts for Blower Area ............................................................................................................................. 13
View of Blower/Motor Compartment ....................................................................................................... 14
Parts for Blower/Motor Compartment ..................................................................................................... 15
View of “Single” Belt Conveyor .............................................................................................................. 16
Parts for “Single” Belt Conveyor ............................................................................................................ 17
View of “Split” Belt Conveyor ................................................................................................................. 18
Parts for “Split” Belt Conveyor ............................................................................................................... 19
SERIES BE3240 OVEN INSTALLATION KIT ....................................................................................... 20
Model BE3240 Single Oven Option Base Kit ......................................................................................... 21
Model BE3240 Double Oven Option Base Kit ........................................................................................22
Model BE3240 Triple Oven Option Base Kit (Outriggers) ...................................................................... 23
Wiring Diagram, E208-240V 50/60 3PH 4W 50466 Rev. B2 US ........................................................... 24
Ladder Wiring Diagram, E208-240V 50/60 3PH 4W 50466 Rev. B1 US ............................................... 25
Wiring Diagram, E380-480V 50/60 3PH 5W 50140 Rev. B2 US ........................................................... 26
Ladder Wiring Diagram, E380-480V 50/60 3PH 5W 50140 Rev. B1 US ............................................... 27
Wiring Diagram, E380V 50/60/3CE 540 ENGLISH 50467 Rev. B2 ....................................................... 28
Ladder Wiring Diagram, E380V 50/60/3CE 540 ENGLISH 50467 Rev. B1 ........................................... 29
Wiring Diagram, E400-416 50/60 3PH 5W 51068 Rev. C2 .................................................................... 30
Ladder Wiring Diagram, E400-416 50/60 3PH 5W 51068 Rev. C1 ........................................................ 31
Wiring Diagram, E380/50/60/3 5W CE 540 DN 51326 Rev. B ............................................................... 32
Wiring Diagram, E380/50/60/3 5W CE 540 DUT 51334 Rev. B............................................................. 33
Wiring Diagram, E380/50/60/3 5W CE 540 FR 51318 Rev. B ....................................................................... 34
Wiring Diagram, E380/50/60/3 5W CE 540 GM 51316 Rev. B ...................................................................... 35
Wiring Diagram, E380/50/60/3 5W CE 540 GK 51336 Rev. B ....................................................................... 36
Wiring Diagram, E380/50/60/3 5W CE 540 IT 51328 Rev. B ......................................................................... 37
Wiring Diagram, E380/50/60/3 5W CE 540 SP 51324 Rev. B ....................................................................... 38
Wiring Diagram, E380/50/60/3 5W CE 540 SW 51331 Rev. B ...................................................................... 39

3
BLODGETT CONVEYOR OVEN
www.blodgett.com
1400 Toastmaster Drive, Elgin, IL 60120 • Phone: [phone] • Fax Number 847-741-4406

4
38.00
(965)
BLODGETT CONVEYOR OVEN
www.blodgett.com
1400 Toastmaster Drive, Elgin, IL 60120 • Phone: [phone] • Fax Number 847-741-4406
NOTE: FOR COMMERCIAL USE ONLY
Printed in U.S.A. P/N M10991 Rev B (9/05)

5
240V Control Circuit

6
50593 Rev. B
A= 51020 PLATE, OUTER L67
50550 PLATE, INR/COL L6 ALUZ
42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL BFL
B= 51021 PLATE, OUTER L65
50550 PLATE, INR/COL L6 ALUZ
42410-0199 ASSY, MANIFOLD W/PERF BAFFEL AL BFL
C= 50551 PLATE, OUTER L6 GN
50553 PLATE, INR/COL L6 GN ALUZ
50227 ASSY, MANIFOLD L6GN PERF BAFFEL
D= 35210-0536 PLATE, BLANK FULL ALUZ
STANDARD FINGER CONFIGURATION

7
BE3240-SERIES ELECTRIC OVEN KEY PARTS
ITEM PART NO. DESCRIPTION QUANTITY
1 47321 Kit, Temperature Control On/Off Pid 1
2 44687 Blower/Fan Motor 1
3 47797 Conveyor Drive Motor, Standard Speed 1 or 2
3A 47799 Conveyor Drive Motor, High Speed 1 or 2
3B 50265 Sensor, Pickup 1 or 2
3C 45017 Kit, Brushes, Springs & Caps 1 or 2
4 37337 Conveyor Speed Control 1 or 2
5 33812-3 Thermocouple 3
6 44914 Relay, Solid State with Cooling Fan 208V/240V 2
6 44568 Relay, Solid State with Cooling Fan 380V/480V 2
7 27375-0001 Heater Element, 208V, 4500W 6
7 27375-0002 Heater Element, 240V, 4500W 6
7 27375-0003 Heater Element, 380V, 4500W 6
7 27375-0004 Heater Element, 480V, 4500W 6
8 50610 Air Switch 1
9 33983 High Limit Control, 240V 1
10 44549 Contactor, 85A 2
11 36451 Cooling Fan, 230V 2
12 28041-0011 Contactor, Blower/Motor 1
13 45019 Circuit Breaker, 63A, 3 Pole 2
14 50450 Fan Belt, 2050 RPM, 60 Cycle 1
14A 50584 Fan Belt, 2040 RPM, 50 Cycle 1
Key Parts
123, 3A, 3B, 3C
4
56
7
8
910 11 12
13 14

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View of Oven Panels, Window and Legs

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Parts for Oven Panels, Window and Legs
ITEM QTY. P/N DESCRIPTION
1 1 51054 ASSEMBLY ,WINDOW, w/HANDLE,
ITEMS 1-10
2 1 51081 ASSEMBLY, HANDLE, ITEMS 3-6 3 1 M10092 HANDLE, OUTER 4 1 M10127 HANDLE, INNER THREADED 5 1 M1115 HANDLE, BRACKET (LEFT) 6 1 M1116 HANDLE, BRACKET (RIGHT) 7 1 51087 FRAME AND WINDOW, ITEMS 8-9 8 1 M10198 GLASS, 4.1″X 15.150″ 9 1 M1965 ADHESIVE (NOT SHOWN) 10 2 M1118 SCREW–ATTACHES HANDLE 11 2 30927 BUMPER 12 1 51210 BRACKET, WINDOW HINGE
(LEFT)
13 1 51211 BRACKET, WINDOW HINGE
(RIGHT)
14 2 50178 UPPER END PLUG ASSY 15 2 49945 LOWER END PLUG ASSY 16 8 36452 WINGNUT, PLASTIC 1/4-20 17 8 45449 END PLUG MOUNTING PLATE ASSY
ITEM QTY. P/N DESCRIPTION
18 16 21296-0005 SCR, HEX WSHHD12-14X3/4",
SS BSD
19 1 51094 CONVEYOR CHAIN COVER 20 2 50637 EYEBROW 21 1 33486 COVER, TOP 304 PANEL 22 4 21256-0008 SCR, 10-32X3/8 18-8 SL TRUSS 24 1 54606 COMPLETE BASE WLDMT 25 4 37900-0024 LEG/TOP PLATE WLDMT-15" 26 4 37900-0102 LEG, 6" H/TOP PLATE WLDMT 27 2 22290-0009 CASTER, SWVL W/BRAKE FLAT
PLATE
28 2 22290-0010 CASTER, SWVL FLAT PLATE 29 A/R 220373 SCR,HEX HEAD 3/8-16X1 SST 30 A/R 21422-0001 WASHER, LOCK SPLIT 3/8 31 A/R 21416-0001 FLAT WASHER, 3/8 ZP 32 1 57399 NAME PLATE BLODGETT 33 4 45205 QUAD CASTER SPACER 34 4 45209 QUAD OUTRIGGER WLDMT 35 4 45206 QUAD ADJUSTMENT FOOT
INSERT
36 1 58705 UNDERSHELF (NOT SHOWN)

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View of Right-hand Control Compartment

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Parts for Right-hand Control Compartment
ITEM QTY. P/N DESCRIPTION
1 1 47321 TEMP CONTROLLER 2 2 33812-3 THERMOCOUPLE, TYPE J SHIELDED 9.50 x 60", TOP–TEMP CONTROL,
BOTTOM–HIGH LIMIT
3 1 28041-0011 CONTACTOR, 208/240V 4 1 46521 KIT, CONVEYOR SWITCH CONTAINS ((1) 44697, (1) 44696) 5 1 46522 KIT, BLOWER/HEAT SWITCH CONTAINS ((2) 44697, (1) 44696) 8 1 31504 TRANSFORMER, 230V (P)/120V (S) 200VA 9 2 45036 CIRCUIT BREAKER, 240V 3A
10 2 46831 CIRCUIT BREAKER, 240V 8A 11 1 50610 AIR SWITCH, 0.16" WC 12 1 28021-0047 INTERLOCK SWITCH, 10A NO2P 13 1 OR 2 47797 MOTOR, GEAR 1/50HP 1350:1, STANDARD SPEED
13A 1 OR 2 47799 MOTOR, GEAR 1/30HP 311:1, HIGH SPEED
13B 1 OR 2 50265 SENSOR, PICKUP
13C 1 OR 2 45017 KIT, BRUSHES, SPRINGS, AND CAPS
14 1 35145 SWITCH, PB MOLVENO 250V, RESET, W/GREEN LIGHT 15 1 33983 ELECTRIC HI-LIMIT CONTROL, 240V 16 1 36451 COOLING FAN, 230V AC 17 2 45019 BREAKER, CKT 480VAC 63A 3 POLE 18 2 44549 CONTACTOR, 230VAC COIL 85A 19 2 44914 RELAY, SOLID STATE WITH COOLING FAN, 208-240V 19 2 44568 RELAY, SOLID STATE WITH COOLING FAN, 380-480V 20 10 33363 END, STOP ENTRELEC 21 1 39258 BLOCK, TERMINAL 600V 50A 5 POLE 22 1 OR 2 37337 CONVEYOR SPEED CONTROL W/DIGITAL SPEED DISPLAY
22A 1 OR 2 37503 DIGITAL SPEED CONTROL (DISPLAY ONLY)
23 2 45244 FILTER, RFI 50A/440V/3PH/50/60Hz (CE OVENS ONLY)
24 2 27480-0001 BLOCK, POWER DIST 2 POLES 600V (NOT SHOWN) 25 2 27470-0004 GUARD, FAN - 4.12" DIAMETER 26 1 44390 TERMINAL BLOCK, 600V/50A/3POLE 27 1 31497 GUARD, FINGER - 6.375" DIAMETER

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View of Blower Area

13
Parts for Blower Area

14
View of Blower/Motor Compartment

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Parts for Blower/Motor Compartment
ITEM QTY. P/N DESCRIPTION
1 1 28021-0047 INTERLOCK SWITCH 10A NO2P 2 1 28021-0061 MOMENTARY SWITCH - 10A NO 2 POLE 3 1 44687 MOTOR 1/2 HP 4 1 49953 MOTOR MOUNTING BRACKET WELDMENT 5 1 50449 MOTOR SUPPORT BRACKET 6 8 1513D8805 SCREW, HEX HD 3/8″-16 × 3/4″- NP 7 8 21422-0001 LOCK WASHER, SPLIT 3/8″ ZP 8 8 21416-0001 FLAT WASHER SS 3/8″ 9 4 A3896 MACHINE SCREW, HEX HD 5/16″-18 × 1″18-8
10 4 3023A8807 FLAT WASHER 5/16″ SAE NP 11 4 21126-0004 HEX NUT SS 5/16-18 12 4 21421-0004 LOCK WASHER 5/16″ 13 1 36451 COOLING FAN 230V AC 14 1 31497 FINGER COOLING FAN GUARD 15 1 33812-3 THERMOCOUPLE, TYPE “J” SHIELDED 9.50 × 60″ 16 1 21651-0010 KEY - MOTOR, 3/16 X 3/16 X 1 17 1 44390 TERMINAL BLOCK - 600V, 50A, 3 POLE
18A 1 51158 PULLEY - 3.75" DIAMETER, 60Hz (AK39H)
18B 1 51160 PULLEY - 4.45" DIAMETER, 50Hz (AK46H)
19A 1 50450 BELT - 63.2" OUTSIDE LENGTH, 60Hz
19B 1 50584 BELT - 64.2" OUTSIDE LENGTH, 50Hz
20 1 50222 SPECIAL BUSHING
RPM KIT HERTZ MOTOR PULLEY MTR PULLEY P/N BELT SIZE BELT RPM OF
P/N W/SPLIT BUSHING SPLIT BUSH P/N DESCRIPTION P/N FAN
51079 50 AK46H PULLEY 51160 AX62 50584 2040
H 5/8 SPLIT BUSHING 50222
51077 60 AK39H PULLEY 51158 AX61 50450 2050
H 5/8 SPLIT BUSHING 50222

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View of “Single” Belt Conveyor

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Parts for “Single” Belt Conveyor
ITEM QTY. P/N DESCRIPTION
2 1 22450-0225 CONVEYOR BELT,
1/2P 32″× 204″2.84/11 S
3 A/R 33900-0032 CONVEYOR CHAIN, SS WIRE1 FT 4 1 51380 KIT, MASTER LINK,
CONTAINS ((1) 33900-0016,
(4) 33900-0017, (1) 33900-0018)
8 4 2001371 NUT, KEPS 10-32, ZP 9 1 50265 CONVEYOR CONTROL PICKUP
KIT(NOT SHOWN)
10 1 49400-0050 ROLLER CHAIN ASSEMBLY, W/MASTER
LINK
10A 1 22273-0002 MASTER LINK
11 1 22151-0002 SPROCKET, #35-10T-5/8″−SHAFT 12 1 22151-0003 SPROCKET, #35-15T-1/2″−MOTOR 13 1 54976 COMPLETEFOLDINGCONVEYORASSY
INCLUDES ITEMS 14, 15, 16 & 26
14 2 35900-0398 PIVOT PLATE - CONVEYOR FRAME 15 4 21176-0002 LOCKNUT, HEX SS 3/8″-16
16 1 54975 CONVEYOR FRAME ASSEMBLY - IDLER
INCLUDES ITEMS 17 & 18
17 1 54974 COMPLETE CONVEYOR FRAME
WELDMENT - IDLER
18 1 54970 IDLER SIDE ASSEMBLY - CONVEYOR
INCLUDES ITEMS 19, 20, 21, 22 & 23
19 4 22034-0003 BUSHING, FLANGE 3/4″OD, × 5/8″ID N/D 20 2 35000-1008 SCREW, ADJ - CONVEYOR IDLER 21 4 54947 CONVEYOR SHAFT SUPPORT BRACKET
22 2 37000-0413 IDLER SHAFT SUPPORT BRACKET 23 1 49400-0014 IDLER SHAFT ASSEMBLY
INCLUDES ITEMS 24 & 25
24 12 22229-0003 CONVEYOR DRIVE SPROCKET 2.0″OD
W/SCREW
25 1 35000-1011 IDLER SHAFT - CONVEYOR 26 1 54961 CONVEYOR FRAME ASSEMBLY - DRIVE
INCLUDES ITEMS 27 & 28
27 1 54960 COMPLETE CONVEYOR FRAME
WELDMENT - DRIVE
28 1 54948 DRIVE SIDE ASSEMBLY - CONVEYOR
INCLUDES ITEMS 19, 21, 29, 30, 31 & 32
29 1 22011-0013 SHAFT COLLAR W/SCREW 30 1 35000-1013 DRIVE SHAFT ADAPTER 31 2 35000-1080 NYLON SPACER 3/4″ID 1-1/4″OD
32 1 49400-0012 DRIVE SHAFT ASSEMBLY
INCLUDES ITEMS 24 & 33
33 1 35000-1012 DRIVE SHAFT - CONVEYOR 34 1 35000-1103 STOP, SIDE END CONVEYOR EXT 35 1 35900-0148 STOP, BACK SIDE CONVEYOR EXT 36 2 35900-0255 CRUMB PAN W/SLOTS - CONVEYOR -
STANDARD
37 2 35900-0305 CRUMB PAN - CONVEYOR - SOLID 38 1 OR 2 47797 MOTOR, GEAR 1/50HP 1350:1,
STANDARD SPEED
38A 1 OR 2 47799 MOTOR, GEAR 1/30HP 311:1,
HIGH SPEED
38B 1 OR 2 45017 BRUSHES, SPRINGS, AND CAPS
ITEM QTY. P/N DESCRIPTION

18
View of “Split” Belt Conveyor

19
Parts for “Split” Belt Conveyor
ITEM QTY. P/N DESCRIPTION
ITEM QTY. P/N DESCRIPTION
2 2 22450-0226 CONVEYOR BELT, 1/2P
15″× 146″2.86/5 SP
3 A/R 33900-0037 CONVEYOR CHAIN, SS WIRE1 FT 4 2 51382 KIT, MASTER LINK,
CONTAINS ((1) 33900-0016,
(1) 33900-0017, (1) 33900-0018)
8 8 2001371 NUT, KEPS 10-32, ZP 9 2 50265 CONVEYOR CONTROL PICKUP
KIT(NOT SHOWN)
10 1 49400-0070 ROLLER CHAIN ASSEMBLY, SPB 15″
10A 1 22273-0003 MASTER LINK
11 1 49400-0051 ROLLER CHAIN ASSEMBLY, SPB 26-1/2″
11A 1 22273-0003 MASTER LINK
12 2 22159-0003 SPROCKET, #25-20T-5/8″ − SHAFT 13 2 22159-0004 SPROCKET, #25-30T-1/2″ − MOTOR 15 2 35900-0398 PIVOTPLATE - CONVEYOR FRAME 16 4 21176-0002 LOCKNUT, HEX SS 3/8″-16
17 16 22229-0003 CONVEYOR DRIVE SPROCKET
2.0″OD W/SCREW
18 1 54987 CONVEYOR FRAME ASSEMBLY - IDLER
INCLUDES ITEMS 17, 19, 20, 21, 22, 23 & 24
19 1 54974 COMPLETE CONVEYOR FRAME
WELDMENT - IDLER
20 4 22034-0003 BUSHING, FLANGE 3/4″OD, × 5/8″ID N/D 21 2 35000-1008 SCREW, ADJ - CONVEYOR IDLER 22 4 54947 CONVEYOR SHAFT SUPPORT BRACKET
23 2 37000-0413 IDLER WELDMENT 24 1 35525 IDLER SHAFT ASSEMBLY, SPB
INCLUDES ITEMS 25, 26 & 27
25 2 21415-0001 FLAT WASHER, BRONZE 26 1 35000-1535 REAR CONVEYOR IDLER SHAFT, SPB 27 1 42400-0354 FRONT CONVEYOR IDLER SHAFT
ASSEMBLY, SPB
28 1 54989 CONVEYOR FRAME-DRIVE ASSY, SPB
INCLUDES ITEMS 12, 13, 17, 20, 22, 29, 30, 31, 32, 35 & 36
29 1 22011-0014 SPLIT-SHAFT COLLAR 30 2 35000-1080 NYLON SPACER 3/4″ID 1-1/4″OD 31 1 35000-1531 NYLON SPACER 32 1 35524 DRIVE SHAFT ASSEMBLY, SPB
INCLUDES ITEMS 33 & 34
33 1 35900-0022 CONN-REAR CONVEYOR DRIVE SHAFT 34 1 49400-0018 FRONTCONVEYORDRIVESHAFTASSY,SPB 35 1 35900-0023 BUSHING, SPROCKET-FRONT DRIVE 36 1 54960 COMPLETE CONVEYOR FRAME-
DRIVE WELDMENT
37 1 35000-1103 STOP, SIDE END CONVEYOR EXT 38 1 35900-0148 STOP, BACK SIDE CONVEYOR EXT 39 2 35900-0255 CRUMB PAN W/SLOTS - CONVEYOR 40 2 35900-0305 CRUMB PAN - CONVEYOR 41 2 47797 MOTOR, GEAR 1/50HP 1350:1 (STD SPEED
41A 2 47799 MOTOR, GEAR 1/30HP 311:1 (HIGH SPEED)
41B 2 45017 BRUSHES, SPRINGS, AND CAPS

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BE3240 OVEN INSTALLATION
REQUIRED KITS AND EQUIPMENT
TYPE BE3240 Single BE3240 Double BE3240 Triple
OF Oven Option Oven Option Oven Option
INSTALLATION Base w/15″ Legs, Base w/6″ Legs, Base w/Casters
Casters & Top Casters & Top & Top
Kit P/N Kit P/N Kit P/N
49025-0002 49025-0007 51139
BE3240 Single Electric Oven 1
BE3240 Double Electric Oven 1
BE3240 Triple Electric Oven 1
PARTS LIST FOR SERIES BE3240 OVEN
INSTALLATION KIT
P/N 49810-0008
(Two required for double oven)
(Three required for triple oven)
ITEM
NO. QTY PART NO. DESCRIPTION
2 1 35000-1103 CONVEYOR END STOP
3 1 35900-0148 CONVEYOR LEFT REAR STOP
4 1 58115 SERIES BE3240 OWNER/OPERATOR MANUAL
BE3240-Series Electric Oven Installation Parts