Blue Ox BX2800 User manual

BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 1 of 10 3/22/16
Please visit www.blueox.com for the latest version of these installation instructions.
Reference your vehicle owner’s
manual for manufacturer’s towing
specications.
Attachment Tab Height: 13-1/2”
Attachment Tab Width: 20”
If the front of your vehicle looks different than
this, please contact us at [phone]. !
Failure to read and follow these instructions
could result in separation of the towed vehicle
from the tow bar, causing property damage,
loss of towed vehicle, personal injury or death.
WARNING
Serial Number
Bolt Size Grade 5 Grade 8
1/4” 10 14
5/16” 19 29
3/8” 33 47
7/16” 54 78
1/2” 78 119
5/8” 154 230
3/4” 257 380
Bolt Torque Specications
Torque in Foot-Pounds for Inch Bolts
Bolt Torque Specications
Torque in Foot-Pounds for Metric Bolts
Bolt Size Grade 8.8 Grade 10.9
6MM 6 8
8MM 16 22
10MM 31 40
12MM 54 70
14MM 89 117
16MM 161 230
18MM 222 318
Please read BOTH these Installation Instructions and the General Information sheet prior to
installing or operating this equipment.
1. Blue Ox®towing products and accessories are
intended to be installed by Blue Ox® Dealers
who are familiar with our products and have the
equipment and knowledge necessary to do “t
work”. If needed, Blue Ox®Dealers can be found
at www.blueox.com or by contacting our Technical
Service Department at [phone].
2. Many Blue Ox®baseplates are designed to
use existing holes and hardware to mount the
baseplate to the towed vehicle. Even though bolts
are there, do not assume they are adequate for
baseplate mounting. Always use the hardware
supplied in the hardware kit and existing hardware
as specied in the installation instructions.

BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 2 of 10 3/22/16
Instruction Notes: The fascia and horn are removed and reinstalled for the baseplate installation.
Some drilling and trimming is required.
Place all components that are removed on a at, sturdy surface. All items will be reinstalled unless
otherwise noted after the baseplate is installed.
The dimensional variations between otherwise identical vehicles can be considerable. While the
baseplate was designed for easy installation, it may be necessary to tailor the baseplate slightly to
compensate for vehicle manufacturer’s tolerances.
The BX8869 Tail Light Wiring Kit is recommended for this vehicle.
NOTICE
• Handling of some cosmetic parts when installing this product may require the use of protective
covers, rags, specialty tools, etc. to prevent damage.
• When using power drills be aware of the dangers of torque and drill bit length.
• When using a reciprocating saw be aware of objects behind the cutting surface.
• Use a good quality paint to spray cut edges of frame to prevent rusting.
• Be sure that ALL electrical connections are plugged in and accessories are functioning properly
before reinstalling the fascia.
• The baseplate is computer tested to your vehicle’s GVWR, exceeding this weight will void the
manufacturer’s warranty.
• Be sure to use a sufcient amount of Loctite®Red on all bolt threads before tightening. Tighten all
bolts according to the torque chart provided.
• Dealer or installer be certain the user receives these instruction sheets.
• If the baseplate is in an accident, it must be replaced. DO NOT use it again! An accident can
cause unseen damage and using it again could result in more damage or serious injury. DO NOT
use the baseplate if it is damaged or missing parts.

BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 3 of 10 3/22/16
17 13
6
11
3
15
16
14
12
9
5
2
4
7
10
8
1
Item No. Part No. Description Qty.
1.................................61-6905 .............................BX2800 Baseplate...........................................................1
2.................................62-3468 .............................Attachment Tab Assembly with Hole ...............................2
3.................................102-7197 ...........................Breakaway Bracket .........................................................1
4.................................201-0050 ...........................1/4”-20 x 3/4” Hex Head Bolt, Grade 5, ZP .....................1
5.................................201-0192 ...........................#10-32 1/2” Round Slotted Head Screw..........................2
6.................................201-0443 ...........................3/8”-16 x 1” Hex Head Bolt, Grade 5, ZP ........................4
7.................................201-0594 ...........................10MM-1.25 x 40MM Hex Head Bolt, Grade 8.8, ZP........4
8.................................201-0654 ...........................#10-16 x 1 Self Drilling Screw, ZP...................................2
9.................................201-0979 ...........................#12-14 x 1” Self Drilling Screw, ZP..................................2
10...............................202-0047 ...........................#10-32 Hex Nut ...............................................................2
11 ...............................202-0090 ...........................3/8”-16 Hex Nylon Insert Lock Nut, ZP............................4
12...............................202-0102 ...........................1/4”-20 Hex Nylon Nut, ZP ..............................................1
13...............................203-0003 ...........................3/8” Flat Washer, ZP........................................................4
14...............................203-0054 ...........................#10 Lock Washer, ZP ......................................................2
15...............................203-0104 ...........................10MM Lock Washer, ZP ..................................................4
16...............................299-0685 ...........................4-Way Bracket .................................................................1
17...............................Existing..............................10MM Metric Bolt ............................................................4
18...............................226-0046(not shown) ........Class III Safety Cables ....................................................2
19...............................229-0359(not shown) ........3/8” Quicklink, ZP ............................................................2
20...............................290-0437(not shown) ........Black Cap Plug Receiver.................................................2
Tools Required
Large Vise Grip
Utility Knife
Phillips Screwdriver
Torque Wrench
Drill
Reciprocating Saw
Tape Measure
Loctite®RED
13/32” Drill Bit
1/2” Drill Bit
10MM Socket
14MM Socket
15MM Socket
9/16” Socket
9/16” Wrench
T30 Torx
Hammer
Important:
Use only genuine factory replacement parts on your baseplate. Do NOT substitute homemade or non-typical parts. If a bolt is lost or in need of
replacement, for your safety and the preservation of your baseplate, be sure to use a replacement bolt of the same grade (In most cases it will be Grade
5, please reference the parts list above). Replacement parts may be ordered through your nearest Blue Ox® Dealer or Distributor. Failing to follow and/
or altering these installation instructions in either installation or required equipment will void the manufacturer’s warranty.

BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 4 of 10 3/22/16
1. Using a T30 Torx, remove the four (4)
screws from the top edge of the fascia.
There are two (2) on each side.
1
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2. Using a phillips screwdriver, remove the
three (3) screws from the wheel well. Do
this on both sides of the vehicle.
3. In the upper corner, under the wheel well
cover, remove the one (1) screw with a
T30 torx. Do this on both sides of the
vehicle.
4. Using a phillips screwdriver, remove the
one (1) screw from the bottom corner of
the fascia. Do this on both sides of the
vehicle.
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BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 5 of 10 3/22/16
5. Using a T30 Torx, remove the three (3)
screws from the bottom edge of the fascia.
DO NOT remove the silver screw.
6. Pull the fascia corners out to the side then
forwards to remove.
7. Unplug the two (2) connectors for the
lights in the fascia, by releasing the clip on
the bottom side of the plugs. Do this on
both sides of the vehicle.
8. On the driver side, remove the two (2)
clips from the frame (white). Using a
10MM socket remove the bolt from the
horn bracket (gray) and unplug the wiring.
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BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 6 of 10 3/22/16
9. Using a 10MM socket, loosen the bolt
on the right hand side of the washer
reservoir.
10. Using a 14MM socket, remove the four
(4) bolts holding the fascia guard (white
arrows). Cut the upper mounting holes
off the fascia guard, ush with the top
surface of the fascia guard. Reinstall the
fascia guarding using only the bottom two
(2) bolts. Using a 15MM socket, remove
the two (2) bolts under the bumper
(gray arrows). These bolts will not be
reinstalled. Do this to both sides.
11. Using a hammer, atten the tips on the
corners of the bumper bracket. Do this on
both sides.
12. Hold the baseplate up to where it should
slide on and mark where the frame will
need to be notched to allow space. Use a
reciprocating saw to make the notch. Do
this on both sides.
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BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 7 of 10 3/22/16
13. Slide the baseplate in place, aligning
with the existing holes in the end of the
frame mount. Reinstall the existing bolts
in the bottom two (2)holes. In the top two
(2) holes, insert 10MM-1.25 x 40MM hex
bolts, 10MM lock washers and 3/8” at
washers. Do this on both sides.
** Use Loctite®Red on all bolt threads and tighten all bolts to the
appropriate torque.
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14. Using the baseplate as a template with a
13/32” drill bit, drill the two (2) side holes.
Do this on both sides.
15. On the passenger side, move the
windshield washer reservoir to the side.
Insert 3/8”-16 x 1” bolts attach to 3/8”-
16 nylock nuts. Reattach the washer
reservoir. Use the same bolts and nuts on
the driver side.
16. Attach the permanent baseplate safety
cables to the provided convenience
link on the baseplate. The photo above
shows the recommended installation of
the cables to frame of vehicle. Additional
options may interfere with suggested
mounting; in this case, secure the cables
to a solid piece of the frame as described
in the General Information sheet. Be sure
the safety cables do not rub against any
hoses or moving parts. Do this on BOTH
sides of the vehicle.
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BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 8 of 10 3/22/16
17. Optional: Center the breakaway bracket
between the electrical rod and the
convenience link and mark the plastic
guard. Cut the hole for the bracket to go
through with a utility knife.
18. Optional (continued from #17): Attach
the bracket to the lower frame with two
(2) #10-16 x 1” self drilling screws (white
arrows). Attach the breakaway to the
bracket with 1/4”-20 x 3/4” hex bolt and
1/4”-20 hex nut (gray arrow).
19. Align the fascia as close to its original
position then mark and trim the opening
for the attachment tabs and convenience
links with a utility knife.
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BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 9 of 10 3/22/16
20. On the backside of the tail light, using
a T20 Torx remove the four (4) screws.
Remove the back piece. Do this on both
sides.
21. Using a 1/2” drill bit, drill a hole in the
metal piece. Put the wires through the
hole and silicon around it. Do this on both
sides.
22. Using a 1/2” drill bit, drill a hole in the
triangle part of the back piece. Put the
wires through the hole and silicon around
it. Reinstall the screws. Do this to both
sides of the vehicle.
POSSIBLE LOCATION FOR BX8869 WIRING KIT

BX2800
2012-16 Fiat 500 Sport (Non Turbo)
Installation Instructions
405-0208 Rev F Page 10 of 10 3/22/16
Shown with removable tabs installed. Shown without removable tabs installed.
© 2016 Blue Ox
One Mill Road, Industrial Park
Pender, Nebraska 68047
Phone: [phone]
Fax: [phone]
www.blueox.com
CUSTOMER SERVICE COMMITMENT
Blue Ox® is committed to providing you with exceptional customer care throughout your lifetime
with our products. Our team is here to assist you with any questions you may have regarding the
performance of your product. Simply call [phone] and you can speak with our technical
service team.
Additionally, please visit our website to see which rallies our Destination America team will be
attending. For a nominal fee, our service technician will service your towing system to ensure it’s in
proper working condition. Also, as a commitment to our customers, should you visit our factory, you
can stay at our full service Blue Ox® campground at no charge along with enjoying a factory tour.
Again, thank you for being our customer and for the condence you have shown in the performance
of our products. It is because of customers like you we enjoy the success we have today.

5/11/15
Permanent Baseplate Safety Cable Installation
Permanent baseplate safety cables are strongly recommended when towing a vehicle with a tow bar.
The principle function of the permanent baseplate safety cables is to prevent the towed vehicle from
breaking loose in the event the connection between the frame of the towed vehicle and the baseplate
fails or becomes disconnected. The cables must be connected from the baseplate to the frame rail
or cross member of the vehicle’s frame. The illustrations below show the possible arrangements
recommended by Blue Ox®. Each permanent baseplate safety cable must have an adequate weight
rating for the towing system. The weight rating of the two (2) cables together will not qualify.
Do not mount the permanent baseplate safety cables against wires, hoses or brake lines.
These permanent baseplate safety cables should remain installed as long as the baseplate is
installed on the vehicle. Permanent baseplate safety cables are to be used in conjunction with,
and NOT a replacement for legally required safety cables attaching the towed vehicle to the towing
vehicle.
Notice To Baseplate Installer
1. It is YOUR responsibility to watch for:
• Oil cooler and air conditioner lines
• Electrical wires and hoses
• Missing parts or attaching points on the frame
** If the baseplate is improperly installed and is against a wire or hose, it could cause uid leaks or
electrical shorts some time after the actual baseplate installation.
General Information
1. Ensure that your product(s) are registered online at www.blueox.com. It is crucial to register your product(s)
so that you may be alerted of product offerings, updates, upgrades, maintenance and safety bulletins, and/
or recalls.
2. It is the owner’s responsibility to inspect all towing equipment for cracked welds, missing or worn
parts and loose bolts before each towing trip. Be sure to use Loctite®Red on all bolts and tighten to the
recommended specications.
3. It is the owner’s responsibility to hook up all towing equipment per manufacturer’s instructions/
recommendations.
4. Remove the attachment tabs when not in use (if applicable).

BLUE OX ORIGINAL PURCHASERS
THREE YEAR LIMITED WARRANTY
Automatic Equipment Manufacturing Company (“Automatic”) warrants to the original (rst) retail purchaser that
this product, manufactured by Automatic, shall be free from defect in material and workmanship under normal
use and service for a period of three years from the date of delivery.
During said three-year period, Automatic will repair or replace any parts that have been returned by the original
purchaser, to the factory, transportation prepaid, and in Automatic’s sole and absolute opinion found to be
defective.
Limitations on Warranty Coverage:
Coverage under this warranty will be valid only if the customer warranty card is returned by the original
purchaser within 30 days of purchase.
Coverage under this warranty will be effective only when a copy of the original invoice, showing date and place
of purchase, accompanies any claim for warranty. This warranty is NON TRANSFERABLE.
This limited warranty will not cover, in any way or form, any alleged damages caused by incorrect or improper
installation, improper use, modication or neglect of product, failure to properly service and maintain, misuse,
act of God, accident or failure of the user to follow guidelines contained in the instructional material provided by
Automatic.
This warranty does not cover normal wear and tear, paint or rust.
Warrantor assumes no responsibility to the owner for loss of use of product, loss of time, inconvenience or
any other damage consequential or otherwise. Including, but not limited to mileage, expense of transporting
of product, return shipping expense, mechanics travel time, telephone, road service, towing, and rental during
repairs, travel, lodging, loss or damage to personal property or loss of earnings.
REPAIR OR REPLACEMENT AS SET FORTH IN THIS LIMITED WARRANTY IS THE SOLE EXCLUSIVE REMEDY OF
THE PURCHASER. AUTOMATIC SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES
FOR BREACH OF ANY EXPRESS OR IMPLIED WARRANTY ON THIS PRODUCT. EXCEPT TO THE EXTENT
PROHIBITED BY APPLICABLE LAW, ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
PARTICULAR PURPOSE ON THIS PRODUCT IS LIMITED IN LENGTH TO THE DURATION OF THIS WARRANTY.
Please visit http://blueox.com/warranty/ to register your warranty