Blue Seal Evolution Series User manual

GAS PASTA COOKER
G47
I N S T A L L A T I O N A N D O P E R A T I O N M A N U A L
230009-17

The reproduction or copying of any part of this manual by any means whatsoever is strictly forbidden unless authorized previously in
writing by the manufacturer.
In line with policy to continually develop and improve its products, Moffat Ltd. reserves the right to change the specifications and
design without prior notice.
© Copyright Moffat Ltd. December 2019.
Moffat Limited
Rolleston 7675
New Zealand
AUSTRALIA
Moffat Pty Limited
E.Mail: [e-mail]
Main Office: (tel): [phone]
(fax): [phone]
Service: (tel): 1800 622 216
Spares: (tel): 1800 337 963
Customer Service: (tel): 1800 335 315
(fax): 1800 350 281
CANADA
Serve Canada
Web: www.servecanada.com
E.Mail: [e-mail]
Sales: (tel): 800 551 8795 (Toll Free)
Service: (tel): 800 263 1455 (Toll Free)
NEW ZEALAND
Moffat Limited
Web:www.moffat.co.nz
E.Mail: [e-mail]
Main Office: (tel): 0800 663328
UNITED KINGDOM
Blue Seal
Web: www.blue-seal.co.uk
E.Mail: [e-mail]
Sales: (tel): [phone]
(fax): [phone]
Spares: (tel): [phone]
(fax): [phone]
Service: (tel): [phone]
(fax): [phone]
UNITED STATES
Moffat
Web: www.moffat.com
Sales: (tel): 1-800 551 8795 (Toll Free)
(tel): 336 661 1556
(fax): 336 661 9546
Service: (tel): 866 673 7937 (Toll Free)
REST OF WORLD
Moffat Limited
Web:www.moffat.co.nz
E.Mail: expo[email protected]

G47 GAS PASTA COOKER - (Single Tank - 40 Ltr)
Model Numbers Covered in this Specification
General
Optional Accessories
Gas Supply Requirements
Gas Connection
Water Supply Requirements
Installation Requirements
Unpacking
Location
Clearances
Assembly
Gas Connection
Water Connection
Drainage Connection
Commissioning
Operation Guide
Description of Controls
Before Use
Filling the Tank
Lighting the Pilot Burner
Lighting the Main Burner
Turning ‘OFF’ the Pasta Cooker
General
Draining and Cleaning
After Each Use
Daily Cleaning
Weekly Cleaning
Periodic Maintenance
Conversion Procedure
Gas Specifications

2
We are confident that you will be delighted with your BLUE SEAL Pasta Cooker and it will become a most
valued appliance in your commercial kitchen.
To ensure you receive the utmost benefit from your new BLUE SEAL Appliance, there are two important
things you can do.
Please read the instruction book carefully and follow directions given. The time taken will be well spent.
If you are unsure of any aspect of the installation, instructions or performance of your appliance,
contact your BLUE SEAL dealer promptly. In many cases a phone call could answer your question.
These instructions are only valid if the country code appears on appliance. If code does not appear on
appliance, refer to supplier of this appliance to obtain technical instructions for adapting appliance to
conditions for use in that country.
GREAT CARE MUST BE TAKEN BY THE OPERATOR TO USE THE EQUIPMENT SAFELY TO GUARD IT AGAINST RISK OF
FIRE.
 THE APPLIANCE MUST NOT BE LEFT ON UNATTENDED.
 IT IS RECOMMENDED THAT A REGULAR INSPECTION IS MADE BY A COMPETENT SERVICE PERSON TO ENSURE
CORRECT AND SAFE OPERATION OF YOUR APPLIANCE IS MAINTAINED.
 DO NOT STORE OR USE GASOLINE OR OTHER FLAMMABLE VAPOURS OR LIQUIDS IN THE VICINITY OF THIS
OR ANY OTHER APPLIANCE.
 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN OPERATION.
IMPROPER INSTALLATION, ADJUSTMENT, ALTERATION, SERVICE OR MAINTENANCE CAN CAUSE PROPERTY
DAMAGE, INJURY OR DEATH. READ THE INSTALLATION, OPERATING AND MAINTENANCE INSTRUCTIONS
THOROUGHLY BEFORE INSTALLING OR SERVICING THIS APPLIANCE.
INSTRUCTIONS TO BE FOLLOWED IN THE EVENT THE USER SMELLS GAS ARE TO BE POSTED IN A PROMINENT
LOCATION. THIS INFORMATION SHALL BE OBTAINED BY CONSULTING THE LOCAL GAS SUPPLIER.

3
G47 PASTA COOKER (Single Tank - 40 Ltr).
A commercial heavy duty, gas fired high performance Pasta Cooker designed for pasta cooking
commercial high production output, using LPG (Propane) or Natural Gas. The boiling medium is
contained within a heavy gauge stainless steel tank, heated by one infra red surface burner from
beneath the tank.
This Pasta Cooker features an Over Temperature Safety Cut Out System with Full Flame Failure
Safety Controls.
An open tank design to make cleaning a simple and easy task.
This appliance can be fitted with the following optional accessories, (refer to the 'Replacement Parts
List' for details).
 Plinth Kit.
 Basket 1/4, 165 x 165mm.
 Basket 1/4, 165 x 165mm.
 Basket 1/2, 320 x 165mm.
- Australia:
- New Zealand:
- UK Only:
Category: II2H3P.
Flue Type: A1.
NOTE: (*) Measure burner operating pressure at upper test point (Supply Pressure) on gas control
valve located behind control panel, this is to be carried out with burner operating at
‘High Flame’ setting. Refer to ‘Gas Conversion and Specification’ Section for further
details.
Input Rating (N.H.G.C.) 46 MJ/hr 47 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.92 kPa 2.6 kPa
Gas Connection ¾” BSP Male
Input Rating (N.H.G.C.) 46 MJ/hr 47 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.92 kPa 2.6 kPa
Gas Connection ¾” BSP Male
Nominal Reduced Nominal Reduced
Heat Input (nett) 12.0 kW 5.4 kW 12.5 kW 6.2 kW
Gas Rate 1.27 m3/hr 0.42 m3/hr 0.97 kg/hr 0.48 kg/hr
Supply Pressure 20 mbar 37 mbar
Burner Operating Pressure (*) 9.5 mbar 27.7 mbar
Gas Connection 3/4” BSP Male

4
- All Other Markets:
NOTE:
 (*) Measure burner operating pressure at Burner Operating Pressure test point on gas
control valve, with burner operating at 'High Flame' setting.
 NAT, LPG & Butane Only - Operating pressure is ex-factory set and is not to be
adjusted, apart from when converting between gasses, if required.
 Standard models can only be converted between Nat. Gas, LP Gas and Butane, but not
Town Gas.
 Refer to ‘Gas Conversion and Specifications' section in this manual for further details.
Gas supply connection point is located 152mm from left hand side, 36mm from rear of appliance,
124mm from floor and is entered from beneath appliance. An optional rear connection is available.
Connection is 3/4” BSP male.
A cold water supply must be connected to water inlet connection (R 1/2" BSP), located 50mm from
LH side, 556mm from rear and 151mm from floor. Water connection should be plumbed in, in
accordance with National / Local Codes covering installation.
Maximum water supply pressure 550 kPa (80psi).
Tank max capacity - 40ltrs of water.
Input Rating (N.H.G.C.) 46 MJ/hr 47 MJ/hr 47 MJ/hr
Supply Pressure 1.13 - 3.40 kPa 2.75 - 4.50 kPa 2.75 - 4.50 kPa
Burner Operating Pressure (*) 0.92 kPa 2.6 kPa 2.6 kPa
Gas Connection ¾” BSP Male

5

6
NOTE:
 It is most important that this appliance is installed correctly and that operation is
correct before use. Installation shall comply with local, gas, health and safety
requirements.
 This appliance shall be installed with sufficient ventilation to prevent the occurrence
of unacceptable concentrations of health harmful substances in the room, appliance is
installed in.
Blue Seal pasta cookers are designed to provide years of satisfactory service and correct installation is
essential to achieve the best performance, efficiency and trouble-free operation.
This appliance must be installed in accordance with National installation codes and in addition, in
accordance with relevant National / Local codes covering gas and fire safety.
Australia / New Zealand: - AUS/NZS5601 - Gas Installations.
- AUS/NZS3500 - Plumbing & Drainage.
United Kingdom: - Gas Safety (Installation & Use) Regulations 1998.
- BS6173 - Installation of Catering Appliances.
- BS5440 - Parts 1 & 2 Installation Flueing & Ventilation.
Ireland: - IS 820 - Non Domestic Gas Installations.
Installations must be carried out by qualified service persons only. Failure to install
equipment to the relevant codes and manufacturer’s specifications shown in this section will
void the warranty.
Components having adjustments protected (e.g. paint sealed) by manufacturer, are only to be
adjusted by an authorised service agent. They are not to be adjusted by the installation
person.
 Remove all packaging and transit protection from appliance including all protective plastic coating
from door outer panel and exterior stainless steel panels.
 Check equipment and parts for damage. Report any damage immediately to carrier and distributor.
 Report any deficiencies to distributor who supplied appliance.
 Check available gas supply is correct to that shown on rating plate located on inside of access door.
 Check the following parts have been supplied with appliance:
G47
Baskets 1/6, 165 x 125mm 6
Basket Support Frame 1
1. This appliance must be installed in a suitably ventilated room to prevent dangerous build up of
combustion products.
2. Installation must allow for sufficient flow of fresh air for combustion air supply.
3. Position appliance in its approximate working position.
4. All air for burner combustion is supplied from underneath appliance. Legs must always be fitted and
no obstructions placed on underside or around base of appliance, as obstructions will cause incorrect
operation and / or failure of appliance.
5. Components having adjustments protected (e.g. paint sealed) by manufacturer are only to be
adjusted by an authorised service agent. They are not to be adjusted by installation person.
NOTE: Do not obstruct or block appliances flue. Never directly connect a ventilation system to
appliance flue outlet.
Combustion Air Requirements:
Natural Gas 12m3/hr
LPG 12m3/hr

7
NOTE:
 Only non-combustible materials can be used in close proximity to this appliance.
 In order to facilitate easy operation, drainage and servicing of appliance, a minimum
of 600mm clearance should be maintained at front of appliance.
Any gas burning appliance requires adequate clearance and ventilation for optimum and trouble-free
operation. The following minimum installation clearances are to be adhered to:
This model is delivered completely assembled. Ensure adjustable feet are securely attached.
NOTE:
 This appliance is fitted with adjustable feet to enable appliance to be positioned
securely and level. This should be carried out on completion of gas connection. Refer
to ‘Gas Connection’ section below.
Optional Accessories (Refer to Replacement Parts List)
 Plinth Kit. For installation details, refer to instructions supplied with each kit.
NOTE: ALL GAS FITTING MUST ONLY BE CARRIED OUT BY A QUALIFIED SERVICE PERSON.
1. Blue Seal Pasta Cookers do not require an electrical connection, they function totally on gas supply
only.
2. It is essential that gas supply is correct for appliance to be installed and that adequate supply
pressure and volume are available. The following checks should be made before installation:-
a. Gas Type appliance has been supplied for is shown on
coloured stickers located above gas entry point and on rating
plate. Check that this is correct for gas supply appliance is
being installed for. Gas conversion procedure is detailed in this
manual.
b. Supply Pressure required for this appliance is show n in
‘Specifications’ section of this manual. Check gas supply to
ensure that adequate supply pressure exists.
c. Input Rate of this appliance is also shown on Rating Plate
fitted to inside of access door and in ‘Specifications’ section of
this manual. Input rate should be checked against available
gas supply line capacity. Particular note should be taken if
appliance is being added to an existing installation.
NOTE: It is important that adequately sized piping runs directly to
connection joint on appliance, with as few tees and elbows
as possible to give maximum supply volume.
3. Fit gas regulator supplied, into gas supply line as close to appliance as possible.
NOTE: Gas pressure regulator provided with this appliance is convertible between Natural Gas and
LPG as per ‘Gas Conversion Section’ in this manual.
Ensure regulator is converted to correct gas type that appliance will operate on.
Regulator outlet pressure is fixed ex-factory for gas type that regulator is converted to and
it is NOT to be adjusted.
Regulator connections are 3/4" BSP female.
Connection to appliance is 3/4" BSP male.
(Refer to 'Specifications' section for gas supply location dimensions).
Rating Plate
Location
Fig 1
Left / Right Hand Side 50mm 0mm
Rear 50mm 0mm

8
NOTE: A Manual Isolation Valve must be fitted to individual appliance supply line.
4. Correctly locate appliance into its final operating position and using a spirit level, adjust legs so that
appliance is level and at correct height.
5. Connect gas supply to appliance.
6. Check gas operating pressure is as shown in the ‘Specifications’ section. If pressure is incorrect,
adjust pressure by adjusting gas control valve regulator screw as shown in ‘Gas Conversion and
Specifications’ section.
7. Check all gas connections for leakages using soapy water or other gas detecting equipment.
NOTE: Measure operating pressure at Burner
Operating Pressure test point on gas
control valve, this is to be carried out with
burner operating at 'High Flame' setting.
Operating pressure is ex-factory set,
through appliance regulator and not to be
adjusted, apart from when carrying out gas
conversion, if required. Refer to ‘Gas
Conversion and Specification’ Section for
further details.
8. Verify operating pressure remains correct
9. Check pilot flame size. (Re-adjust if required,
using low fire adjustment screw as shown in
‘Gas Conversion and Specifications’ section).
NOTE: Water connection shall be installed in accordance with local water regulations in force and
the applicable standard / code, e.g. EN 1717 in UK / Ireland, PCA in Australia.
A cold water supply must be connected to water inlet connection (R1/2" BSP), located 50mm from LH
side, 555mm from rear and 135mm from floor.
Water inlet pressure must be as follows:-
Minimum water supply pressure 150 kPa (22 psi).
Maximum water supply pressure 550 kPa (80 psi).
 Water is drained from appliance by means of a valve located behind front control panel.
 A waste water tundish must be fitted below the appliance drain outlet. This should be a minimum of
127 mm (5”) major diameter.
 If required the drain outlet can be extended in order to exit above the tundish. All drain piping must
be with materials suitable for conveying boiling water.
 Drain connection is R1" BSP drain / overflow.
Fig 2
Low Fire
Adjustment
Screw
Manifold
Test Point
Supply Pressure
Test Point
Gas Control
Valve
DO NOT USE A NAKED FLAME TO CHECK FOR GAS LEAKAGES.