Bluebell BC160i User manual

Operations Guide
BC160i
Modular Rack Frame System
Ref: BC160i Operations Guide v1

Ref: BC160i Operations Guide v1 2
Bluebell Opticom Ltd.
Unit 2, The Quadrant
Howarth Road
Maidenhead
Berkshire
SL6 1AP
United Kingdom
Tel: [phone]
Fax: [phone]
Email: [email protected]
Web: www.bluebell.tv
Please note that all documentation herein is of a condential nature and may not be reproduced without
written conrmation from Bluebell Opticom Ltd. The technical descriptions and schematics are to aid
service and repair only. Dissemination to a third party or parties will constitute breach of copyright.
Information in this document is subject to change without notice and does not represent a commitment
on the part of Bluebell Opticom Ltd.
Bluebell Opticom Limited has taken all possible steps to ensure that the information given here is both
correct and complete. In no event can Bluebell Opticom Limited accept any liability or responsibility for
any loss or damage to the owner of the equipment, any third party, or any equipment which may result
from use of this manual or the equipment which it describes.
Declaration of Conformities
Bluebell Opticom Limited hereby declares that the BC160i Modular Rack Frame System is in compliance
with the essential requirements and other relevant provisions of the following EU directives: 89/336/
EEC and has been assessed to EN55022B (European limits and methods of measurement of radio
disturbance characteristics); EN61000-4-2, EN61000-4-4 (Level 2), EN61000-4-4FTB, EN61000-4-5
and EN61000-4-11 (EMC); EN61000-6-1, EN61000-6-2, EC61000-6-3 and EC61000-6-4 (Immunity
to electrical emissions).
RoSH and WEEE declaration
Bluebell Opticom Limited manages its business and collaborates with its suppliers to comply with the
European Union restriction of the use of certain hazardous substances in electrical and electronic
equipment, RoHS Directive (2002/95/EC), that came into force on 1st July 2006, and similar restrictions
in other jurisdictions.
TThe “crossed out wheelie bin” symbol on the product and represented above is there to remind
users of the obligation of selective collection of waste. This label is applied to various products
to indicate that the product is not to be thrown away as unsorted municipal waste. At the end of
life, dispose of this product by returning it to the point of sale or to your local municipal collection
point for recycling of electric and electronic devices.
Customer participation is important to minimize the potential effects on the environment and human
health that can result from hazardous substances that may be contained in this product.
Pleasedispose ofthis productand itspackaging inaccordance withlocal andnational disposalregulations,
including those governing the recovery and recycling of waste electrical and electronic equipment.
Contact your local waste administration, waste collection company or dealer.

Ref: BC160i Operations Guide v1 3
Table of Contents
Contents
Overview..........................................................................................................................................................4
Introduction..............................................................................................................................................4
Physical format.......................................................................................................................................4
Ventilation..................................................................................................................................................4
Power requirements.............................................................................................................................5
BC160i front panel ....................................................................................................................................6
BC160i rear panel......................................................................................................................................7
System Monitoring.....................................................................................................................................8
Home page ...............................................................................................................................................8
Frame page ..............................................................................................................................................9
Frame Settings page........................................................................................................................11
Card Info page .....................................................................................................................................12
SFP data page .....................................................................................................................................14
Card-specic parameters (CSP) page ...................................................................................16
Network Card page...........................................................................................................................17
Firmware updates....................................................................................................................................18
Specications............................................................................................................................................19
Main parts and options.........................................................................................................................19
Related products......................................................................................................................................20

Ref: BC160i Operations Guide v1 4
Overview
Thank you for purchasing this Bluebell Opticom professional broadcast video product. If you are
new to Bluebell products, or to the subject of transmitting video and/or other types of signal over
bre links, please take the time to read through this document before putting the system to use.
Introduction
The BC160i is a 19”, 1RU frame for the Bluebell Opticom BC Series of modular bre interfaces.
BC Series cards are designed primarily for Outside Broadcast (OB) and studio applications,
and the very extensive range includes single-channel, two-channel and four-channel bre-
optic interfaces for SDI video (all current formats), audio, Ethernet data and serial control data.
The BC160i can hold six BC Series cards of any type: thus up to 24 separate signals can be
transmitted/received over bre optic links from the frame.
The BC160i is an evolution of the BC160 frame, and incorporates greatly enhanced monitoring
functions. The front panel is tted with a 3.8” colour touchscreen (480 x 116 pixels), which
displays the status of each card in the frame, and also various global parameters. There is no
menu system to navigate and most information is available within a single touch.
Physical format
The BC160i accepts up to six single-slot BC Series cards: any combination of card types is
permitted, and there are no restrictions regarding slot allocation. The card slots are at the rear
of the frame, so that signal connections – bre and copper – can be kept within the 19” rack in
which the frame is tted. A further card slot in the front panel is reserved for an optional BM102i
or BM103 network monitoring card.
The frame includes dual power supplies (PSUs), which are tted internally.
The frame depth is 150 mm. To allow for cables and connectors at the rear, installers should
ensure that rack depth greater than this is available.
Ventilation
The BC160i frame is force cooled by two internal fans mounted in the rear of the chassis,
between the pairs of card positions. The fans’ are continually monitored for correct operation
and their status displayed on-screen on the Frame page.
Air intake is through slots in the left-hand side panel (looking from the front) and exhaust
through a similar set of slots in the right-hand side panel. When mounting the frame in a 19”
rack enclosure, ensure that adequate space is left at the sides of the BC160i frame, and that the
ventilation slots are not obstructed by cables or other rack components.

Ref: BC160i Operations Guide v1 5
Power requirements
The frame is tted with two independent, internal Power Supply Units (PSUs) rated at 40 W
each. The PSUs are wired for fully redundant operation, and have independent rear panel IEC
connectors. The PSUs are of the “universal” type and will operate on any AC mains supply
voltage from 90 to 260 V, 50 to 60 Hz.
The DC outputs are distributed internally via the motherboard to all card slots using current-
sharing: there is no interruption to frame operation in the unlikely event of a PSU failing. Each
PSU can power a fully-loaded rack, regardless of card type mix.
The BC160i has no user-replaceable fuses. When powering the frame with a fused IEC cable, t
a fuse of 5 A rating. Always replace a blown fuse with one of the same rating. If the replacement
fuse blows immediately on connection, the PSU is faulty and the frame should be sent for repair.

Ref: BC160i Operations Guide v1 6
BC160i front panel
BC160i
NETWORK MONITORING
Reset
12
3 4
1. Display – 3.8” colour touch-sensitive LCD, 480 x 116 pixels. The home page shows a status
overview of all six card slots; further pages give further details of each card and its SFP(s), a
network card (if tted), and frame and PSU statuses.
2. Network card slot: this is reserved for a network monitoring card, either a BM102i or BM103.
3. Reset button – resets the BC160i’s internal microprocessor controlling the frame
monitoring functions and display. Pressing this button will also update the frame’s rmware
if a USB memory device with the new rmware is plugged into the USB port [4]. Use a small
screwdriver (or similar) to press the internal tac button.
4. USB port – Type A USB connector for updating BC160i rmware.

Ref: BC160i Operations Guide v1 7
BC160i rear panel
5
7 6
Slot 1
Slot 2
Slot 3
Slot 4
Slot 5
Slot 6
5. Card slots 1 to 6. BC Series cards may be freely tted here. Note that the slots are paired
vertically and numbered upper-left to lower-right: Slot 1 is the upper slot of the left-hand pair
(viewed from the rear of the frame); Slot 2 is below it.
6. IEC mains connector for PSU 1.
7. IEC mains connector for PSU 2.

Ref: BC160i Operations Guide v1 8
System Monitoring
The BC160i incorporates a sophisticated, microprocessor-based monitoring system. All BC
Series cards are able to report information about their type and status to the frame: this data is
available for display on the front panel touchscreen.
The BC160i display has seven pages:
• Home page (the default page on power-up)
• Frame page
• Frame Settings page
• Card Info page
• SFP page
• Card specic parameters page
• Network Card page
Due to the BC160i’s screen size, it is not possible for some pages to display all data
simultaneously. For this reason, the Frame, Card Info, SFP and Network Card pages are
provided with Up and Down scroll buttons. Touch these buttons to show any data not currently
displayed. However, please note that in the descriptions of these pages which follow, the
pages are shown “in full” graphically, to clearly indicate all the data that the page has available.
Home page
1
2
3
4
5 6
7
4
The Home page gives an overview of the frame, displaying the primary status of each card
installed in the frame, plus additional frame status data.
1. The Overview area mimics the LED status array tted to the front panel of the Bluebell
BC160 frame. Each of the six card slots is represented by a coloured rectangle containing
two bicolour “virtual LEDs”.
In each slot:
• Blue rectangle – card present
• Black rectangle – no card detected
• Green LED – valid signal detected, or no channel present on card (applicable only to
certain single-channel cards)
• Red LED – no valid signal detected

Ref: BC160i Operations Guide v1 9
The red and green LEDs give a general “go/no-go” indication of the status of each channel (A
and B) on each card, but the precise method of status monitoring determining the LED colour
varies considerably from card to card. Please refer to the Operation Guide for each type of card
in use for full details of how the status indication is derived.
Touch a blue rectangle to navigate to the Card Info page for the card tted to that slot.
2. Each card installed reports its identity to the frame monitoring system: the type is displayed
below the slot number. NOTE: a few older types of BC Series cards do not report their
identities.
3. The Home Page includes basic information about the BC160i frame’s operation and status:
output voltage of each PSU, temperature of the frame and time since the last reset or
power-up (whichever was more recent). The Frame page repeats and expands on this data.
4. PSU 1 and PSU 2 LEDs – conrm normal operation of each Power Supply Unit.
5. Press the Frame button to navigate to the Frame page.
6. If a Network Card is tted in the dedicated slot at the front of the frame, this button will
display BM102i or BM103 according to card type. Press to navigate to the Network Card
page. If no Network Card is tted, the button displays Network.
7. Press the Settings button to navigate to the Settings page.
Frame page
1
2
3
8
6
9
7
4
5
11
12
10
13
14
The Frame page gives more detailed information about the BC160i frame itself. Use the Up and

Ref: BC160i Operations Guide v1 10
Down buttons to see any data not currently displayed on the screen.
Frame Information
1. Frame Type – conrms frame type.
2. Frame Function summary – conrms the frame conguration.
3. Frame Serial Number, Frame hardware revision and Frame rmware revision – conrms
serial number, hardware and rmware versions: you may need this information if you need
to contact Bluebell with any technical issues that may arise with the BC160i.
4. S/N eeprom detected – conrms the detection of the frame’s Serial Number EEPROM.
(Included for assistance in fault-nding).
5. Power Supply status – conrms the correct operation of each of the frame’s two PSUs.
Frame Specic Parameters
6. Last reset – displays the elapsed time since the last BC160i frame microprocessor was
reset, either by the front panel Reset button or by power-cycling. The time format is in days,
hours, minutes and seconds.
7. Fan status – reports the correct operation of the two internal fans: it will display good if both
fans are operating normally, or fail if either of them develops a problem.
8. Frame temperature and Temperature status – display the actual internal frame temperature
and a status report about the temperature relative to the frame’s permitted operating range,
as follows:
Temperature status Meaning
Too low <= 0 °C
Low <= 5 °C
Ok > 5 °C to 60 °C
High > 60 °C
Too high > =70 °C
9. PSU1 data – the PSU’s DC output voltage and internal temperature are displayed, together
with a status comment for each.
10. PSU data – as [9] above, for PSU2.
11. The PSU1 or PSU2 indicators are colour-coded: green indicates the PSU is operating
normally, red indicates that there is a problem.
12. Fan – a colour coded indicator; green conrms that the fans are operating normally, red that
either or both are faulty.
13. Not all data on the Frame page is visible at any one time - press the Up and Down buttons
to display the remainder of the page.
14. Home – press this button to return to the Home page.

Ref: BC160i Operations Guide v1 11
Frame Settings page
1 2
4
3
1. Brightness – he slider allows the brightness of the touch screen display to be adjusted. The
setting is saved and reinstated on subsequent power-up.
2. Touch screen calibration – this procedure is not actually done from the Settings page: the
text here is for user guidance. To recalibrate the touch screen, press the Reset button (see
[3] at page 6) during the power-up sequence, while the Bluebell logo is displayed. This
will launch the screen calibration routine: press the three dots displayed on the screen.
3. Auto dim - touch Enabled to activate the screen’s Auto dim function. When enabled, the
screen brightness will automatically reduce to 20% of the maximum value after 4 minutes of
inactivity, and resume its previous level as soon the screen is next touched. Note that Auto
dim does not operate if the screen brightness has already been set with slider [1] to 20% or
less of the maximum level.
4. Home – press this button to return to the Home page.

Ref: BC160i Operations Guide v1 12
Card Info page
12
3
8
6
9
7
4
5
10
11
The data displayed on the Card Info page varies considerably with BC card type. The example
above is for a BC390T card (a 4K SDI multiplexer with four SDI inputs and a dual transmitter
SFP, designed to perform a variety of format conversions). The tabular page layout is consistent
for all card types, though some elds may be empty, depending on the card’s function.
Use the Up and Down buttons to see any data not currently displayed on the screen.
Card Information
1. Card Type – conrms card type.
2. Card Function summary – a brief description of the card’s signal architecture.
3. Card serial number, Card hardware revision and Card rmware revision – conrms serial
number, PCB issue and rmware version: you may need this information if you need to
contact Bluebell with any technical issues that may arise with the card.
4. S/N eeprom detected – conrms the detection of the card’s Serial Number EEPROM.
(Included for assistance in fault-nding).
5. Ch A/B signal status – conrms the presence of a valid signal in each channel; these elds
are essentially text versions of the red/green LEDs on the Home page. Please refer to the
Operation Guide for the specic card type for full details of signal status detection in each
channel.

Ref: BC160i Operations Guide v1 13
Card Specic Parameters
NOTE – this area of the page is omitted for certain card types – see examples below.
6. I/P status – conrms the signal type detected at each of the card’s inputs. (In the example,
the BC390T is receiving four separate 3G signals at the BNC inputs which are then
converted to a 12G optical signal at each of the two SFPs: this is further conrmed in the
Card Function Summary eld above.) If the card type permits any Card Specic Parameters,
the elds concerned will show a Change button. In the case of the BC390T, pressing the
Change button opens the Change CSP page, where the copy mode can be enabled or
disabled.
7. O/P status – conrms the signal type for each of the card outputs.
8. Card specic settings – these elds will be lled if the card has user-selectable functions
that can be controlled from the BC160i. In the case of the BC390T example shown, its
current encoding mode (7) is displayed as Mode, while the Mode Selection (Mode Seln)
is set to Manual. Press the Change button to open the Change CSP page, where these
settings can be altered.
9. SFP 1 – press this button to navigate to the SFP page for SFP 1, where full details of the
cartridge tted in the SFP 1 carrier are displayed. If the card has more than one SFP carrier,
additional SFP buttons are displayed, with an SFP page available for each. The SFP buttons
will be green if the carrier is tted with a valid SFP cartridge and red if one is not tted or
if the cartridge is faulty. Note that if the card has no active SFP, a single SFP button is still
displayed, but it will be coloured red and non-functional.
10. Not all data on the Card page is visible at any one time - press the Up and Down buttons to
display the remainder of the page.
11. Home – press this button to return to the Home page.
Further examples of Card Info pages are shown below:
Example 1: Card type BC370T (Quad Electrical-to-Optical SDI converter with two SFP carriers).
The Card Info page displays the status of each SDI co-ax input as a Card Specic Parameter,
but no user-changeable settings are available.

Ref: BC160i Operations Guide v1 14
Example 2: Card type BC369 (Dual Multi-format converter with four SFP carriers. This card type
has no Card Specic Parameters.
SFP data page
10
9
8
1
6
4
2
3
5
7
The SFP pages, accessed from the Card Info page, display more detailed information about
each SFP. Note that there is a separate page for each SFP carrier tted to the card.
Use the Up and Down buttons to see any data not currently displayed on the screen.
NOTE: This data displayed on this page is that reported by the SFP itself. Users should
be aware that not all SFPs are fully compliant with SFP reporting standards, and that this
may be particularly so with older or time-expired SFPs. Apparently incorrect data may
therefore originate with the SFP’s reporting mechanism itself, and may not necessarily
indicate a dysfunctional SFP.

Ref: BC160i Operations Guide v1 15
1. Manufacturer and Manufacturer’s type – identify the cartridge model tted in the SFP
carrier.
2. Signal direction ch1 and ch2 – conrm the type of SFP cartridge: dual transmit, dual receive,
or transmit + receive.
3. Wavelength ch1 and ch2 – displays the wavelength on which the optical cartridge is
operating. Note that as all receivers are wideband, SFP channels congured as receivers
will report ‘0 nm’.
4. Temperature and Temperature status – the SFP temperature is measured once per second
and the temperature display updated accordingly. The Temperature status eld gives an
indication of the temperature relative to the SFP’s permitted operating range: the possible
options are Too low, Low, OK, High or Too high. Because of the wide range of SFP options
available, it is not possible to relate these options to specic temperature ranges.
5. Supply voltage and status – display the DC operating voltage to the SFP: this is derived
from the main PSU DC on each card. The status eld gives an status report of the voltage
relative to the SFP’s permitted operating range: the possible options are Too low, Low, OK,
High or Too high.
6. Bias current data – display the bias current of each optical transmitter and a status report of
the current relative to the approved range: the possible options are Too low, Low, OK, High
or Too high. Note that receivers always report “0 mA”.
7. Optic power ch1 and ch2, and status – the power elds display the optical power measured
at each optical element, in both microwatts (µW) and dBm (where 0 dBm = 1 mW). The
status elds give an status report of he gure relative to the SFP’s rated power output: the
possible options are Too low, Low, OK, High or Too high.
8. Press the SFP buttons to display the data for another SFP. The number of buttons displayed
may not always the match the number of SFPs tted to the selected card:
No. of SFPs on card SFP buttons displayed
0SFP 1
1SFP 1
2SFP 1, SFP 2
4SFP 1, SFP 2, SFP 3, SFP 4
The buttons are colour coded: green conrms that an SFP is detected, red implies that the
carrier is empty.
9. Not all data on the SFP page is visible at any one time - press the Up and Down buttons to
display the remainder of the page.
10. Home – press this button to return to the Home page.

Ref: BC160i Operations Guide v1 16
Card-specic parameters (CSP) page
1
2
3
4
4
5
6
A card-specic parameters page will be available if the currently-selected card has settings
which may be changed from the frame touchscreen. The example above is for the BC390T card,
which has eight user-selectable encoding modes, enabling SDI signals to be converted between
different formats.
Card-specic parameters pages will be displayed by pressing the Change button in the relevant
eld on the card’s Card Info page. In the example above, this page would be displayed if the
Change button in the Mode eld on the BC390T’s Card Info page (see page 12) is pressed.
(Note that the Change button on the Card Info page will only be available if the card has
changeable parameters).
1. Parameter details – text conrming the card type, Slot number and the card setting or
parameter the page is concerned with.
2. Current Val: the current value of the parameter or setting.
3. Parameter value – select the required parameter or setting with one of these buttons.
IMPORTANT: Users are advised to refer to the Operation Guide for the card before
changing any card-specic parameters from this page.
4. Press the Set button to establish the new parameter or setting. This will be conrmed in the
New val: eld.
5. Press the <- button to delete the last digit entered.
6. Press the Back button to return to the Card Info page.

Ref: BC160i Operations Guide v1 17
Network Card page
This page will be available if the BC160i frame has a BM102i or BM103 Network card tted in
the dedicated front panel slot. It may be displayed by pressing the BM102i or BM103 button on
the Home page. (Note: if a Network card is not tted in the frame, pressing the Network button
the Home page will produce a reduced version of the page shown below, with the card data elds
blank.)
Network cards allow external monitoring of the BC Series cards tted in the BC160i frame from
a remote location, via a standard network connection. An external computer, tablet or other
suitable network device can use any compatible web browser application to display a series of
web pages similar in appearance to those on the BC160i front panel. SNMP reporting is also
supported. The BM103 Network card has an additional Ethernet port in the form of an SFP
carrier.
1
2
3
4
5
6
7
8
9
10
11
12
The Network Card page provides card details together with a summary of the network settings
applied to the card when it was set up for network use.
Use the Up and Down buttons to see any data not currently displayed on the screen.
Network Monitoring Card Information
1. Card type – conrms card type.
2. Card function summary – card description.
3. Card serial number and Card hardware revision – conrms serial number and PCB issue:
you may need this information if you need to contact Bluebell with any technical issues that
may arise with the card.
4. S/N eeprom detected - conrms the detection of the PSU’s Serial Number EEPROM.
(Included for assistance in fault-nding).

Ref: BC160i Operations Guide v1 18
Card Specic Parameters
The settings displayed in this area of the page are the standard suite of settings used for
identication of all Ethernet-enabled devices. The settings should be made using the Network
Card’s internal web page when the Network card is rst connected to the LAN (or other network):
see the Network Card Operation Guide for full details.
5. Host Name – assigned to the card at conguration.
6. IP Address – this is the Network card’s IP address.
7. Gateway IP and Subnet Mask – standard Ethernet settings, assigned at conguration.
8. Primary and Secondary DNS – Dynamic Name System addresses.
9. DHCP – will be Enabled or Disabled.
10. MAC Address – the Network card’s “physical” unique identier.
11. Not all data on the Network Info page is visible at any one time - press the Up and Down
buttons to display the remainder of the page.
12. Home – press this button to return to the Home page.
Firmware updates
The USB port on the front panel allows the rmware of the BC160i’s motherboard processor to
be updated if necessary.
To perform an update, download the latest rmware from www.bluebell.tv/rmware onto a
removable USB memory device, and then plug it into the USB port on the front panel of the of
the BC160i frame. An update is then initiated by either i) pressing the reset button, or ii) power-
cycling the frame.
When updating by pressing the reset button, the screen will freeze while the update is in process.
The frame PSUs are still active, and all cards tted will remain operational while this happens.
The Bluebell logo will be displayed at the end of the update process, which should take no longer
than 10 seconds.
When updating by power cycling, frame functions and cards will not be available during the
update process and the screen will be blank, but all cards tted will remain operational. When
the update is complete, the frame will restart as normal.

Ref: BC160i Operations Guide v1 19
Specications
BC160i General Specications
Number of card slots 6 + 1 for network card option
Power supplies 2 x 40 W internal power modules, fully redundant
Power input 90 to 260 VAC, 50/60 Hz
Operating temperature range -30 °C to +70 °C
Dimensions (w x h x d) 445 mm x 44.5 mm (1RU) x 150 mm
Weight 4.5 kg (fully-loaded)
Warranty 5 years
Conformities
EMI/RFI 89/336/EEC
Electrical EN61000-6-1, EN61000-6-2
Laser Safety Class 1 laser products, 24 CFR 1040.10 and 1040.11
RoHS Directive 2002/95/EC
Main parts and options
Part No. Description
BC160i 19” 3RU frame for up to 6 BCxxx cards, with Dual Redundant Power
Supplies, integrated microprocessor-based card/frame monitoring
and 3.8” touchscreen. Monitoring card is optional and accessible via
dedicated front panel slot.
Optical Flight Case
Ruggedised aluminium flight case housing a BC160i 1RU frame.
Any combination of cards, including WDM & CWDM, can be tted for
complete flexibility. Dual mains inputs with forced air cooling and a
rugged rear panel is tted with BNC, XLR and optical connectors as
necessary. Contact the UK Sales Ofce for a written quotation.
BM102i Network Monitoring card with Ethernet connection.
Optional: 1 per frame.
BM103 Network Monitoring card with two Ethernet ports (RJ45 and SFP)..
Optional: 1 per frame.

Ref: BC160i Operations Guide v1 20
Related products
Part No. Description
BC101 Single Slot Enclosure for a single BCxxx card. Needs external DC
Power Supply.
BC102 Double Slot Enclosure for two BCxxx cards. Needs external DC
Power Supply.
PS12 10 W Plugtop PSU for the BC101/102 Enclosures. Fitted with 4 pin
XLR. IEC Mains Leads not supplied.
BC120 Triple Slot Enclosure for three BCxxx cards: integral Universal Mains
Power Supply.
BC100i
19” 3RU frame for up to 15 BCxxx Cards, with Dual Redundant
Power Supplies, integrated microprocessor-based card/frame
monitoring and 7” touchscreen. Monitoring card is optional and
accessible via dedicated rear slot.
BC160P 19” 1RU Frame for up to 6 Passive BCxxx Cards.