Body Champ BRB 5007 User manual

BRB 5007
MAGNETIC
RECUMBENT
BIKE
OWNER’S MANUAL
* This item is for consumer use only and it is not meant for commercial use.

Page 1
BRB 5007
General Information
Warranty
Body Flex Sports warrants your product for
a period of 1 year for the frame and 90 days
on all parts if the item is used for the intended
purpose, properly maintained and not used
commercially. Any alterations or incorrect
assembly of the product will void this warranty.
Proof of purchase must be presented for any
warranty validation (no exceptions). This
warranty applies to the original purchaser only
and is not transferable.
This warranty does not cover abuse or defects
caused during use, storage or assembly.
During the warranty period, Body Flex Sports
reserves the right to:
a). provide replacement parts to the
purchaser in an effort to repair the item.
b). repair the product returned to our
warehouse (at the purchaser’s cost).
c). replace the product if neither of the two
previously mentioned actions effect repair.
This warranty does not cover normal wear and
tear on upholstery.
Questions
If you have any questions concerning the
assembly of your item or if any parts are
missing, please DO NOT RETURN THE
ITEM TO THE STORE OR CONTACT THE
RETAILER. Our dedicated customer service
staff can help you with any questions you may
have regarding the assembly of this unit and
can also mail you replacement parts.
Customer Support
Customer Support is open 9:00 a.m. to 5:00
p.m. (Pacific Time) Monday through Friday.
Please contact us by any of the following
means.
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: (888) 266 - 6789
Fax: (909) 598 - 6707
Email: info@bodyflexsports.com
Safety
Before you undertake any exercise program,
please be sure to consult with your doctor.
Frequent strenuous exercise should be
approved by your doctor and proper use
of your product is essential. Excessive or incorrect
training may result to health injuries. Please read
this manual carefully before commencing the
assembly of your product or starting to exercise.
• Please keep all children away from this item
when in use. Do not allow children to climb or
play on them when they are not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there
is at least 3 feet of free space in all directions
around your product while you are exercising.
• Regularly check to see that all nuts, bolts and
fittings are securely tightened. Periodically
check all moving parts for obvious signs of
wear or damage.
• Clean only with a damp cloth, do not use
solvent cleaners. If you are in any doubt, do
not use your product; contact CUSTOMER
SUPPORT.
• Before use, always ensure that your product
is positioned on a solid, flat surface. If
necessary, use a rubber mat underneath to
reduce the possibility of slipping.
• Always wear appropriate clothing and
footwear such as training shoes when
exercising. Do not wear loose clothing that
could become caught in moving parts during
exercise.
• Do not use this unit if it is not functioning
properly or if it is not fully assembled.
• Do not use this unit for commercial purposes.
This unit is for home use only.
Storage and Use
Your product is intended for use in clean
dry conditions. You should avoid storage in
excessively cold or damp places as this may
lead to corrosion and other related problems.
Weight Limit
Your product is suitable for users weighing:
250 pounds or less.
• Before use, you must read and understand all
instructions & warnings stated in this Owner’s
Manual as well as posted on the equipment.
• It is the facility owner’s responsibility to properly
instruct users on the proper operation of the
equipment and to warn them of the potential
hazards.
• If at any time during exercise you feel faint, dizzy
or experience pain, stop and consult your
physician.
Assembling Tools
- Ruler with both metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver
•
Any adjustment devices that could interfere with
the user's movement on this unit should not be
left projecting.

Hardware & Tool List
The following hardware is used to assemble your unit. Please take a moment to familiarize yourself with these
items. Please note some of this hardware is already pre-assembled on the machine. Do not be alarmed if you
see parts on this page that are not included in your hardware packet
BRB 5007 Page 2
#22. Carriage Bolt (M8x65 mm)
[4 pieces]
#23. Screw (M8x65 mm)
[2 pieces]
#25. Screw (M8x45 mm)
[2 pieces]
#28. Screw (M5x8 mm)
[2 pieces]
#24. Screw (M8x80 mm)
[2 pieces]
#30. Screw (M5x12 mm)
[4 pieces]
Pre-assembled
Washer
#26. Screw (M8x15mm)
[7 pieces]
Pre-assembled [3 pieces]
#51. Screw (M8x35 mm)
#49. Wrench 1 (5 mm)
[1 piece]
#50. Wrench 2
[2 pieces]
Bolt
#34. Washer (M8)
[10 pieces]
#32. Arc Washer (M8)
[9 pieces]
Pre-assembled [3 pieces]
#33. Spring Washer (M8)
[3 pieces]
Pre-assembled
Nut
#31. Nut (M8) [8 pieces]
Tool

Parts Listing
The following parts list describes all of the parts illustrated on the
exploded diagram on the following page. Please note, most of
these parts are already pre-assembled on your unit.
BRB 5007 Page 3
Part # Description
01 Main Frame 28 Screw (M5X8mm)
02 Bottom Frame 29 Screw (M4X20mm)
03 Rear Stabilizer 30 Screw (M5X12mm)
04 Front Stabilizer 31 Nylon Nut (M8)
105 Cushion Frame 32 Arc Washer (M8)
06 Front Post 33 Spring Washer (M8)
07 Front Handle Bar 34 Washer (M8)
08 Left Handle Bar 35 Washer (M5)
09 Right Handle Bar 36 Tension Control Cable
10 Crank 37 Monitor
11 Left Pedal 38 Sensor Wire 1
12 Right Pedal 39 Sensor Wire 2
13 End Cap For Front Stabilizer 40 Sensor Wire 3
14 Adjustable End Cap For Rear Stabilizer 41 Sensor Wire 4
15 Spring Loaded Knob 42 Sensor Wire 5
16 Knob Bolt 43 Wire Plug
17 Main Frame Sleeve 44 Handle pulse
18 Bottom Frame Sleeve 45 Foam Grip
19 Tension Controller 46 Foam Grip
20 Inner Cap (25*50mm) 47 Seat Cushion
21 Round Inner Cap (25mm) 148 Backrest Cushion
22 Carriage Bolt (M8X65mm) 49 Wrench 1 (5mm)
23 Screw (M8X65mm) 50 Wrench 2
24 Screw (M8X80mm)
25 Screw (M8X45mm)
26 Screw (M8X15mm)
27 Screw (M5X30mm)
Part # Description
51 Screw (M8X35mm)

Exploded Diagram
The following diagram is provided to help you familiarize yourself with the parts and
hardware that will be used during the assembly process. Please note that not all of the
parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please continue to the next
page to begin the assembly process and use this page only as a reference guide for
parts and hardware.
BRB 5007 Page 4

Assembly Instructions
BRB 5007
A s s e m b l y S t e p 1
Page 5
Hardware Required
Bolt
#22. Carriage Bolt (M8x65 mm)
[4 pieces]
#28. Screw (M5x8 mm)
[2 pieces]
Washer
#32. Arc Washer (M8)
[4 pieces]
Nut
#31. Nut (M8) [4 pieces]
A
C
B
A.) Bottom Frame Assembly
Attach the Rear Stabilizer (#03) to the Bottom Frame (#02)
using two Carriage Bolts (#22), two Arc Washers (#32) and
two Nylon Nuts (#31).
B.) Stabilizer Assembly
Attach the Front Stabilizer (#04) to the Main Frame (#01)
using two Carriage Bolts (#22), two Arc Washers (#32) and
two Nylon Nuts (#31). Please Note, Front Stabilizer (#04) is
the one with end caps that spin.
C.) Frame Assembly
Connect Sensor Wire 4 (#41) to Sensor Wire 5 (#42) as
illustrated.
Spring Loaded Knob Operation
Turn knob counter-clockwise three times.
Pull knob outward and adjust bottom frame
simultaneously.
Push knob back inward until it clicks and then
tighten it by turning clockwise.
Pull the Spring Loaded Knob (#15) outward and then slide the
Bottom Frame (#02) into the Main Frame (#01). Secure the
Slide the Bottom Frame (#02) farther into the Main Frame
(#01) for shorter users and farther out for taller users. Once you
select the desired setting, screw the Spring Loaded Knob (#15)
up into the Main Frame (#01) and through the Bottom Frame
(#02). The Spring Loaded Knob (#15) has a safety feature that
allows you to loosen it by turning it counter clockwise three times
as you pull it outward. Adjust the Bottom Frame (#02) and then
pop the Spring Loaded Knob (#15) back in. Tighten the knob by
turning clockwise. See the illustration below.
Main Frame Sleeve (#17) to the Main Frame (#01) together
by using two Screws (#28).
Stability Knob
The Knob Bolt (#16) comes pre-assembled on the unit and serves to
enhance its safety and stability. No installation or adjustments are
necessary.

BRB 5007
#26. Screw (M8x15 mm)
[3 pieces]
#24. Screw (M8x80 mm) [2 pieces]
Washer
#51. Screw (M8x35 mm)
[1 piece]
#34. Washer (M8)
[4 pieces]
#32. Arc Washer (M8)
[3 pieces]
#33. Spring Washer (M8) [3 pieces]
SENSOR WIRE ASSEMBLY
TENSION WIRE ASSEMBLY
Insert the tip of the Tension Controller(#19) wire into the Tension
Controller Cable (#36) head at an angle. Tilt the Tension Controller
(#19) wire into the crevice and then pull upward.
Bolt
Nut
#31. Nut (M8) [2 pieces]
H a r d w a r e R e q u i r e d
A.) Cushion Frame Assembly
Attach the Cushion Frame (#05) by sliding it into the bracket on the Rear Base
(#02). With the help of an assistant holding the Cushion Frame (#05), attach
the Left Handle Bar (#08) and Right Handle Bar (#09) to the outer sides of the
same bracket on the Rear Base (#02). Secure the Cushion Frame (#05), Left
Handle Bar (#08), and Right Handle Bar (#09) by inserting two Screws (#24)
through two Washers (#34) (through the Left Handle Bar (#08), Rear Base
(#02), and Cushion Frame (#05)) followed by two Washers (#34) and two Nylon
Nuts (#31) from the Right Handle Bar (#09). Then Secure the Screw (#51)
Next, connect Sensor Wire 5 (#42) to Handle Pulse (#44) as shown in the
corresponding diagram below.
B.) Front Post Assembly
With the help of an assistant to hold the Front Post (#06), connect Sensor Wire
1 (#38) to Sensor Wire 2 (#39); and Sensor Wire 3 (#40) to Sensor Wire 4 (#41).
Also, assemble the tension wire by inserting the Tension Controller (#19) into
the Tension Controller Cable (#36) as detailed and described below. Slide the
Front Post (#06) onto the Main Frame (#01) making sure all wires are tucked
and won’t get pinched. Then, secure it using three Screws (#26), three Spring
Washers (#33), and three Arc Washers (#32) that were previously removed.
Remove the three Screws (#26), three Spring Washers (#33) and three Arc
Washers (#32) that are pre-assembled on the Main Frame (#01) and set them aside.
A s s e m b l y S t e p 2
Page 6
A
B
19 19 19
36 36 36
directly into the Cushion Frame (#05). Please refer to the illustration below for
proper assembly pattern.
Assembly Instructions

BRB 5007
Assembly Step 3
Page 7
Hardware Required
#32. Arc Washer (M8)[2 pieces]
#23. Screw (M8x65 mm)
[2 pieces]
Washer
Bolt
Nut
#31. Nut (M8) [2 pieces]
Handle Bar Assembly
Attach the Front Handle Bar (#07) to the Front Post (#06) using
two Screws (#23), two Arc Washers (#32), and secure with two
Nylon Nuts (#31).
Assembly Instructions

BRB 5007
Assembly Step 4
Page 8
Hardware Required
#25. Screw (M8x45 mm)
[2 pieces]
#26. Screw (M8x15 mm)
[4 pieces]
Washer
#34. Washer (M8)
[6 pieces]
Bolt
A.) Cushion Assembly
CAUTION: DO NOT OVERTIGHTEN BOLTS!
Secure the Backrest Cushion (#48) to the Cushion Frame (#05)
using a total of two Screws (#25) and two Washers (#34). Secure
the Seat Cushion (#47) to the Cushion Frame (#05) using a total
of four Screws (#26) and four Washers (#34).
B.) Pedal Assembly
Screw the Left Pedal (#11) into the left Crank (#10) by turning the
Left Pedal (#7R) counterclockwise.
Screw in the opposite Right Pedal (#12) into the right Crank (#10)
(not visible in diagram below) by screwing clockwise.
Assembly Instructions

Assembly Instructions
A s s e m b l y S t e p 5 H a r d w a r e R e q u i r e d
Page 9
After complete assembly: If the computer
is not picking up your hand pulse signal
(or you are getting inaccurate readings),
Please refer to our “Troubleshooting”
section on Page 12 for other troubleshoot
issues.
HAND PULSE SIGNAL
Troubleshooting
BRB 5007
#30. Screw (M5x12 mm)
[4 pieces]
Monitor Assembly
Remove the four Screws (#30) that are pre-assembled on the
back of the Monitor (#37) and set them aside.
Connect one Wire on the Monitor (#37) to the corresponding
Sensor Wire 1 (#38) and also connect the other Wire on the
Monitor (#37) to Sensor Wire 3 (#40).
Use the four Screws (#30) that were previously removed to
mount the Monitor (#37) to the Front Post (#06).
The assembly process is complete; however, please read all
safety instructions in this manual as well as many safety/warning
labels on the unit before use.
Please ensure all nuts, bolts and knobs are securely tightened
before using the unit.

Computer Operation
BRB 5007 Page 10
KEY GUIDE
MODE Press this button to perform any of the tasks below:
1. Select “locked” function display (SPEED / DISTANCE / CALORIES / TIME / PULSE)
or SCAN mode.
2. Hold for 3 seconds to reset all of the values to zero.
▲Press any of these buttons to browse through functions.
▼
▲
▲
or
, , ,

Computer Operation
BRB 5007 Page 11
1. Batteries Installation
Please install 2 pieces of AAA 1.5V batteries in the battery case on the back of monitor.
(Whenever batteries are removed, all the functions values will be reset to zero.)
2. Auto On/Off
While the user starts to exercise, the display will show the workout value
automatically. Once the user stops exercising and/or no motion is detected on the unit
for over 8 minutes, the display will turn off automatically.
3. Auto Scan
Press MODE, until the arrow on screen points to “SCAN”. The LCD will rotate display
function values through: -Time - Speed - Distance - Calories . Each value will display and
be held for 4 seconds.
4. Speed
Displays the current workout speed.
5. Distance
Displays the workout session trip distance.
6. Time
Displays the workout session time.
7. Calories
Displays the calories consumed during workout session.
8. Pulse
Displays the current heart rate in beats per minute. To ensure the heart rate readout is
stable, please hold the handgrip sensors with both hands during training. Please refer
to “Troubleshooting” section on Page 14 if you encounter any problems.
*Please be aware that the pulse sensors are not medical devices; the pulse sensors should
not be used or applied for medical reasons.
9. Reset
Press MODE for 3 seconds and all the function values will be reset to zero.
Note:
1. If the computer displays abnormally, please re-install the battery and try again.
2. Battery Spec: AAA (2PCS).

Troubleshooting
If the computer is not picking up your hand pulse signal (or you are getting
inaccurate readings), please adjust the following:
1. Slightly moisten/dampen the palms with water so the sensors can detect a
pulse signal.
2. Do not grip the sensors too tightly. Only moderate pressure need be applied.
Gripping the sensors too tightly restricts and seizes detection of your pulse.
3. Remove any rings or jewelry to prevent interference.
4. Check to ensure all pulse sensor wires are properly connected and are
not damaged.
You may need to refer to installation/assembly directions for the pulse sensor
wires in this manual.
If the computer is not displaying the CALORIES/DISTANCE/TIME/(ETC.) functions
(or you are getting inaccurate readings), please adjust the following:
1. Check to ensure all computer sensor wires are properly connected and are
not damaged.
You may need to refer to installation/assembly directions for the sensor wires
in this manual.
If the computer display is blank & not displaying any data (or does not appear to
power on), please adjust the following:
1. Check to ensure all sensor wires are all properly connected and are
not damaged.
2. Check to ensure the AC Adapter* or Batteries* are properly plugged in or
fully charged.
Troubleshoot Area
HAND PULSE SIGNAL
CALORIES/DISTANCE/
TIME/(ETC.)
COMPUTER Display
(AFTER COMPLETE ASSEMBLY)
Solution
*Please check your product manual to determine if your model uses either
1. an AC Adapter, or 2. Batteries to power your unit.
For your safety, please do not discard this Troubleshooting sheet or the Owner’s Manual,
and keep them in a place where you can easily access/refer to them at any time.
If you are still having any troubleshooting issues, please contact our Customer Support
for further assistance.
BRB 5007 Page 12

Before use, you must read and understand all instructions & warning stated in this Owner's Manual as well as
posted on the equipment.
Warm-Up Instructions
Groin Stretch
1. Sit with your knees flexed
and soles of feet together.
2. Hold your ankles and bend
at your hips (keep your
back straight) as you press
your knees toward the
floor with your elbows.
Hamstring Stretch
1. Sit with your left leg extended and bend your right
leg at the knee as you place the sole of your right foot
against the inner thigh of your extended leg.
2. Flex the foot of your extended leg (toes pointed
toward ceiling) and gently bend forward from your
hips; keep your back straight.
3. Reach your hands on your extended leg as far as pos-
sible and then switch legs and repeat.
Trunk Twister
1. Sit with your leg extended and
bend your right knee as you cross
your right leg over your left leg.
Your right foot should be flat on the
floor alongside your left knee.
2. Place your left arm on the outside
of your right leg and pull against
that leg while twisting your trunk
as far as possible to the right. Place
your right hand on the floor behind
your buttocks. Reverse leg posi-
tions and repeat.
Hip Stretch
1. Lie on your back and raise your right leg as you clasp both hands
under the back of the knee. Keep your left leg straight.
2. Gently pull your right leg toward your trunk without raising your
upper body. Switch leg positions and repeat.
The following flexibility exercises are provided to you as a means to prevent injury while you are exercising. A
proper warm-up routine decreases the chance of injuring your muscles while you are exercising. Please take the
time to do these flexibility exercises before and after each time you exercise.
Quadriceps Stretch
1. Stand on your left leg and hold onto
a support with your left hand.
2. Flex your right leg behind you, grasp
your ankle or foot with your right
hand and pull your foot toward your
buttocks. Keep your back straight
and right knee pointed down. Repeat
on the other leg.
BRB 5007 Page 13

Trunk Flexion, Prone
1. Assume the depicted position on your hands and knees. Stretch your hands out in front of you and then slowly start to pull
them back in toward your body as you tuck your chin and arch your back upward.
2. Return to the starting position slowly.
Shoulder Stretch
1. Bring your right hand over
your right shoulder to the
upper back and bring your
left hand under your left
shoulder to the upper back.
2. Try to reach your finger-
tips. If you are not able to
reach your fingertips, use
a towel as an extension of
your hands and gently pull
one hand toward the other.
Reverse arm positions and
repeat.
Calf Stretch
1. Place both hands against
a wall to aid your balance.
Press the ball of your left foot
against the wall and keep the
heel of the same foot rested
on the floor (make sure your
left knee is bent).
2. Slowly start to straighten your
left knee and you will feel
the muscles in your left calf
stretch. Switch leg positions
and repeat.
Warm-Up Instructions
BRB 5007 Page 14

Proof of purchase
version: 8-16-2012
Model Number BRB 5007
BRB 5007