Body Champ BRB3785 User manual

This product is intended for indoor, home use only and is not to be used in a commercial setting.
BRB3785 BRB2866
MAGNETIC RECUMBENT BIKE

The page is left blank intentionally

BRB3785 BRB2866 Page
1
PLEASE KEEP THESE INSTRUCTIONS FOR FUTURE USE & REFERENCE.
DO NOT DISCARD.
WARNING: SERIOUS INJURIES AND EVEN DEATH CAN OCCUR IF THE PROPER SAFETY PRECAUTIONS
ARE NOT FOLLOWED.
The diagram below highlights and reviews many of the important Safety and Warning labels also found on the unit.
Please ensure any user of the unit familiarizes themselves with these Safety and Warning guidelines before use.

BRB3785 BRB2866 Page
2
Before you undertake any exercise program, please be sure to
consult with your doctor.
Frequent strenuous exercise should be approved by your
doctor and proper use of your product is essential.
Excessive or incorrect training may result to health injuries.
Please read this manual carefully before commencing the
assembly of your product or starting to exercise.
• Please keep all children away from this item when in use.
Do not allow children to climb or play on this item when it
is not in use.
• Supervise teenagers while they use this unit.
• For your own safety, always ensure that there is at least
3 feet of free space in all directions around your product
while you are exercising.
• Regularly check to see that all nuts, bolts and ttings are
securely tightened. Periodically check all moving parts for
obvious signs of wear or damage.
• Any adjustment devices that could interfere with the user’s
movement on this unit should not be left projecting.
• Clean only with a damp cloth, do not use solvent
cleaners. Lubricate the moving parts of your unit every 30
days with a silicone-based grease or product.
If you are in any doubt, do not use your product; contact
CUSTOMER SUPPORT.
• Before use, always ensure that your product is positioned
on a solid, hard-at surface.
• Do not place on carpet. If necessary, use a rubber mat
underneath to reduce the possibility of slipping.
• Always wear appropriate clothing and footwear such as
training shoes when exercising. Do not wear loose clothing
that could become caught in moving parts during exercise.
• Do not use this unit if it is not functioning properly or if it is
not fully assembled.
• Do not use this unit for commercial purposes. This unit is
for home use only.
• Before use, you must read and understand all instructions
& warnings stated in this Owner’s Manual as well as post-
ed on the equipment.
• It is the facility owner’s responsibility to properly instruct
users on the proper operation of the equipment and to
warn them of the potential hazards.
• If at any time during exercise you feel faint, dizzy or
experience pain, stop and consult your physician.
Your product is intended for use in clean dry conditions. You
should avoid storage in excessively cold or damp places as
this may lead to corrosion and other related problems.
If you have any questions concerning the assembly of your
item or if any parts are missing, please DO NOT RETURN
THE ITEM TO THE STORE OR CONTACT THE
RETAILER.
Our dedicated customer service sta󰀨 can help you with
any questions you may have regarding the assembly of this
unit and can also mail you replacement parts.
Customer Support is open 9:00 a.m. to 5:00 p.m. (Pacic
Time) Monday through Friday.
Please contact us by any of the following means :
Body Flex Sports, Inc.
21717 Ferrero Parkway, Walnut, CA 91789
Telephone: [phone] - 6789
Fax: [phone] - 6707
Email: info@bodyexsports.com
Body Flex Sports warrants your product for a period of
1 year for the frame and 90 days on all parts if the item is used
for the intended purpose, properly maintained and not used
commercially.
Any alterations or incorrect assembly of the product will void
this warranty.
Proof of purchase must be presented for any warranty
validation (no exceptions). This warranty applies to the original
purchaser only and is not transferable.
This warranty does not cover abuse or defects caused during
use, storage or assembly. During the warranty period, Body
Flex Sports reserves the right to:
1. provide replacement parts to the purchaser in an e󰀨ort to
repair the item.
2. repair the product returned to our warehouse (at the
purchaser’s cost).
3. replace the product if neither of the two previously
mentioned actions e󰀨ect repair. This warranty does not
cover normal wear and tear on upholstery.
- Ruler with both Metric and English measurements
- 2 x Adjustable Wrenches
- 1 x Philips (”Crosshead”) Screw Driver
Your product is suitable for users weighing :
250 pounds or less
General Information
Safety Storage and Use
Questions
Customer Support
Warranty
Assembling Tools
Weight Limit

BRB3785 BRB2866 Page
3
Before Assembly
1. Take a few minutes to familiarize yourself with the parts and hardware included with your product.
2. Assembly may require two people.
3. Check the frame for any damage and check any wiring (if present) for rips or tears. If you detect damage, rips, or
tears, please contact our Customer Support Team before beginning any assembly.
4. Make sure all the hardware needed is included.
5. It is very important to follow the assembly instructions correctly and to make sure all parts are attached correctly and
rmly tightened when the assembly process is complete.
6. Parts that are not tightened correctly will seem loose and can cause irritating noises and will cause damage to the
equipment.
1. It is only necessary to tighten the bolts and nuts to “nger tight” during the assembly process. This will make it
easier to complete certain steps by allowing more tolerance for all the parts to t properly.
2. Do not tighten all the nuts onto the bolts securely until after you have completed assembly of your product.
3. Use wrenches, pliers, or ratchet and sockets to tighten the bolts and nuts.
4. The Nylon Nut should thread onto the Hex Bolt until the end of the Hex Bolt has passed through the Nylon insert
inside the Nut. Please follow this guideline everytime you see this Nylon Nut icon throughout the assembly steps.
Nylon Lock Safety Nuts
Tools Required For Assembly
WARNING
PLEASE NOTE : Many of the parts and hardwares listed on the parts list are already pre-assembled or
installed on the unit.
Tool Description/Purpose
Ruler (with both Metric and English measurements)
QTY: 1
Use to measure the length or size of hardware including
bolts to ensure you are using the correct part.
Adjustable or at wrenches
QTY: 2
Use to securely install parts including nuts and bolts.

BRB3785 BRB2866 Page 4
Part Listing
The following parts list describes all of the parts illustrated on the exploded diagram on the following page.
PLEASE NOTE : most of these parts are already pre-assembled on your unit.
# Description
01 Main Frame
02 Center Post
03 Cushion Frame
04 Front Handle ar
05 Rear Hndle Bar
06 Front Stabilizer
07 Rear Stabilizer
08 Adjustable Bar
09 Hand Pulse Wire 4
10 Monitor Wire 1
11 Monitor Wire 2
12 Carriage Bolt (M8x60 mm)
13 Bolt (M8x40 mm)
14 Bolt (M8x15 mm)
15 Bolt (M8x65 mm)
16 Bolt (M5x10 mm)
17 Bolt (M6x20 mm)
18 Bolt (M4x10 mm)
19 Tension Controller Wire
20 Monitor
21 Seat Cushion
22 Backrest Cushion
24 Adjustable Bar Connection Tube
25 Tension Controller
26 Hand Pulse Wire 3
27 Arc Washer (M8)
28 Right Pedal
29 Hand Pulse Wire 2
30 Cap Nut (M8)
31 Left Pedal
# Description
32 Nylon Nut (M8)
33 Bumper
34 Crank
35 Hand Pulse Wire 1
36 Washer (M6)
37 Bolt (M5x12 mm)
38 L Bracket
39 Rectangular Sleeve (40x80 mm)
40 Rectangular End Cap (23.5x53.5 mm)
41 Rectangular End Cap (30x60 mm)
42 Brake
43 Round End Cap (25 mm)
44 Rectangular End Cap (30x60 mm)
45 Screw (ST4.2x12 mm)
46A
47 Screw (ST4.2x8 mm)
48 Wire Cap
49 Foam Grip for Rear Handle Bar
50 Foam Grip for Front Handle Bar
51 End Cap for Rear Stabilizer
52 End Cap for Front Stabilizer
53 Handle Pulse
55 Arc Washer (M5)
56 Round End Cap
57 Small Shroud
58 Left Shroud
59 Right Shroud
60 Crank Cap
61 Tool 1
62 Tool 2
14A Bolt (M8x15 mm) Screw (ST4.2x20 mm)

BRB3785 BRB2866 Page
5
Exploded View
The following diagram is provided to help you familiarize yourself with the parts and hardware that will be used during the
assembly process.
: : Not all of the parts and hardware you see here will be used while you are assembling the machine
because some of these items are already pre-installed. Please use this page only as a reference guide for parts and
hardware.
PLEASE NOTE

BRB3785 BRB2866 Page
6
#15 Bolt (M8x65mm)
[2 pcs]
#17 Bolt (M6x20mm)
[2 pcs pre-assembled]
#18 Bolt (M4x10mm)
[1 pc]
#16 Bolt (M5x10mm)
[4 pcs pre-assembled]
#12 Carriage Bolt (M8x60mm)
[4 pcs]
#13 Bolt (M8x40mm)
[2 pcs]
#14 Bolt (M8x15mm)
[4 pcs pre-assembled]
#27 Arc Washer (M8)
[12 pcs, 4 pcs pre-assembled]
#30 Cap Nut (M8)
[4 pcs]
#32 Nylon Nut (M8)
[2 pcs]
#33 Bumper
[1 pc]
#61 Tool
[1 pc]
#62 Tool
[1 pc]
#36 Washer (M6)
[2 pcs pre-assembled]
Hardware and Tool List
Bolts
Washers
Nuts
Tools & Others
#14A Bolt (M8x15mm)
[8 pcs]
The following hardware is used to assemble your unit. Please take a moment to familiarize yourself with these items.
PLEASE NOTE : Most of these parts are already pre-assembled on your unit. Do not be alarmed if you see parts on this
page that are not included in your hardware packet.


BRB3785 BRB2866 Page 7
Assembly STEP 1
NOTE BEFORE STARTING THE ASSEMBLY PROCESS :
To avoid misalignment due to over-tightening, please do not use a
wrench and use only hand-tightening for now to ensure
easy assembly.
Wrench-tightening should be performed after all parts are assembled
to ensure all nuts, bolts, and parts are tightly secured before use.
FRONT STABILIZER ASSEMBLY
Attach the Front Stabilizer (#06) to the Main Frame (#01) using two
Carriage Bolts (#12) through two Arc Washers (#27) secured by two
Cap Nuts (#30).
REAR STABILIZER ASSEMBLY
Attach the Rear Stabilizer (#07) to the Main Frame (#01) using two
Carriage Bolts (#12) through two Arc Washers (#27) secured by two
Cap Nuts (#30).
Hardware Required
Spinning End Caps
Height Adjustable
End Caps
#12 Carriage Bolt (M8x60mm)
[4 pcs]
#27 Arc Washer (M8)
[4 pcs]
#30 Cap Nut (M8)
[4 pcs]

BRB3785 BRB2866 Page
8
Assembly STEP 2
TENSION CONTROLLER CABLE & CENTER POST ASSEMBLY
Remove these pre-assembled parts from the Main Frame (#01) and
set them aside nearby: four Bolts (#14) and four Arc Washers (#27).
With the help of an assistant, connect the wire of Tension Controller
(#25) to Tension Controller Wire (#19) as shown in exploded diagram
A. Connect Monitor Wire 1 (#10) to Monitor Wire 2 (#11) as shown
in exploded diagram B. Connect Hand Pulse Wire 1 (#35) to the
Hand Pulse Wire 2 (#29) as shown in exploded diagram C.
Then, being careful to avoid pinching wires by tucking the connected
wires into the hollow tubing, slide Center Post (#02) onto the
protruding tube of Main Frame (#01). Secure using the four Bolts
(#14) and four Arc Washers (#27) that were set aside nearby.
PEDAL ASSEMBLY
Attach the Pedal Belt (L) to the Left Pedal (#31) and Pedal Belt (R)
to the Right Pedal (#28) as shown in the exploded diagram D.
Screw on the Right Pedal (#28) to the Right Crank (#34) by turning
the Right Pedal (#28) CLOCKWISE.
Repeat on the other side using Left Pedal (#31) and turning the left
pedal COUNTER-CLOCKWISE.
Hardware Required
A B C
D
#14 Bolt (M8x15mm)
[4 pcs]
#27 Arc Washer (M8)
[4 pcs]

BRB3785 BRB2866 Page
9
Assembly STEP 3
Hardware Required
#17 Bolt (M6x20mm)
[2 pcs]
#14A Bolt (M8x15mm)
[4 pcs]
#36 Washer (M6)
[2 pcs]
SEAT CUSHION ASSEMBLY
Attach the Seat Cushion (#21) to the horizontal base of the Cush-
ion Frame (#03) by inserting up four Bolts (#14A) to secure.
ADJUSTABLE BAR ASSEMBLY
Remove these pre-assembled parts from the Adjustable Bar
Connection Tube (#24) and set them aside nearby: two Bolts (#17)
and two Washers (#36).
With the help of an assistant, align the two holes of the Adjustable
Bar Connection Tube (#24) to the holes on the Adjustable Bar
(#08) and secure using two Bolts (#17) and two Washers (#36) that
were set aside nearby.

BRB3785 BRB2866 Page
10
Assembly STEP 4
CUSHION FRAME ASSEMBLY
With the help of an assistant, pull up the Adjustable Bar (#08) and
attach the Cushion Frame (#03) to the Main Frame (#01).
Attach the Bumper (#33) to the Main Frame (#01), secure by using
one Bolt (#18).
Note:
Please make sure to pull up the Adjustable Bar (#08) once attach the
Cushion Frame (#03) to the Main Frame (#01). It's incorrect to pull
down the Adjustable Bar (#08) at this step.
Hardware Required
#18 Bolt (M4x10mm)
[1 pc]
#33 Bumper
[1 pc]

BRB3785 BRB2866 Page
11
Assembly STEP 5
FRONT HANDLE BAR ASSEMBLY
Attach the Front Handle Bar (#04) to the Center Post (#02) by
inserting two Bolts (#15) through two Arc Washers (#27) in through
the Center Post (#02) and secure together using two Nylon Nuts
(#32).
REAR HANDLE BAR ASSEMBLY
Attach the Rear Handle Bar (#05) to the Cushion Frame (#03) as
illustrated, using two Bolts (#13) through two Arc Washers (#27) and
secure directly into the Cushion Frame (#03).
Connect the Hand Pulse Wire 4 (#09) to the Hand Pulse Wire 3
(#26) as shown in the exploded diagram.
Tension Adjustment
To increase the tension (+ higher level of intensity), turn the Tension
Controller (#25) in a clockwise direction.
To decrease the tension (- lower level of intensity), turn the Tension
Controller (#25) in a counter-clockwise direction.
"1" is the lowest level of tension (easiest level for workout);
Hardware Required
#15 Bolt (M8x65mm)
[2 pcs]
#13 Bolt (M8x40mm)
[2 pcs] #27 Arc Washer (M8)
[4 pcs]
#32 Nylon Nut (M8)
[2 pcs]
Remove the label.
Move the Plug of
Hand Pluse Wire 3
(#26) out.
Pull the Hand Pulse
Wire 3 (#26) out
slightly.
Remove the label and the Plug of Hand Pluse Wire 3 (#26) as
illustration below.

BRB3785 BRB2866 Page
12
Assembly STEP 6
BACKREST CUSHION ASSEMBLY
Attach the Backrest Cushion (#22) to the vertical portion of the
Cushion Frame (#03) and secure using four Bolts (#14A).
Hardware Required
#14A Bolt (M8x15mm)
[4 pcs]

BRB3785 BRB2866 Page
13
Assembly STEP 7
MONITOR ASSEMBLY
Remove the Bolts (#16) that are pre-assembled on the back of the
Monitor (#20), set them aside nearby.
Connect the Hand Pulse Wire 1 (#35) to the wire on the back of the
Monitor (#20). Then, attach the Monitor (#20) onto the bracket of the
Center Post (#02). Secure them together by using four Screws (#20)
that were previously removed.
Hardware Required
THE ASSEMBLY PROCESS IS NOW COMPLETE.
However, for your own safety, please make sure to read this entire Owner’s Manual which includes safety
instructions and warnings, as well as any safety/warning labels a󰀩xed to the product before use. For your
safety, please visually and functionally inspect and test the unit after assembly is complete.
#16 Bolt (M5x10mm)
[4 pcs]

BRB3785 BRB2866 Page
14
Computer Operation
*IMPORTANT NOTE :
Please remember that the functions in this computer are only meant to be tools to
monitor your workout progress; they are not meant to provide medical information
or be used for medical purposes. Please consult a physician before beginning any
workout program.
TIME : Displays the total amount of time using the machine.
SPEED : Displays current speed.
DISTANCE : Displays the distance traveled.
CALORIES : Displays the amount of calories burned.
ODOMETER : Displays total accumulated distance. ODO will reset when MODE is pressed for 3 seconds or
when batteries are changed.
SCAN : The monitor will then rotate displaying through the following functions: time,speed,distance,
calories and odometer. Each function will display for 4 seconds.
PULSE : Press MODE button until “PULSE” appears. Before measuring your pulse rate, please place
your palms of your hands on Both of your contact pads and the monitor will show your
current heart beat rate in beats per minute(BPM) on the LCD after 6~7 seconds. Remark:
During the process of pulse measurement, because of the contact jamming, the measurement
value may be higher than the virtual pulse rate during the rst 2~3 seconds, then will return
to normal level. The measurement value can not be regarded as the basis of medical
treatment.
Press “MODE” button until “PULSE” appears. Press “SET” button to set exercise pulse. The setting
values of 40-240 RPM , the consumer computer alarm when heart rate is below the SET value.
1. If the display is faint or shows no gures ,please replace the batteries.
2. The monitor will automatically shut o󰀨 if there is no signal received after 4 minutes .
3. The monitor will auto-power on when exercise and/or motion input is detected.
4. The monitor will automatically start calculating when you start to exercise and will stop calculating when you stop
exercising for 4 seconds .
FUNCTION
NOTE
Operation Procedures
Specications
AUTO SCAN Every 4 seconds
TIME 00:00-99:59 min
ODOMETER 0-9999 mi.
CALORIES 0.0-999.9 KCal
DISTANCE 0.0-999.9 mi.
BATTERY TYPE 2 pcs of AA
OPERATING TEMP 32°F - 104°F
STORAGE TEMP 32°F - 160°F
FUNCTIONS
MODE :
Press to select the display function of your choice.
SET :
Press to set the display function
RESET :
Press to reset all values
Key Function

BRB3785 BRB2866 Page
15
Computer Operation
How To Install and Replace Batteries
1. Open the battery door on the back of the computer.
2. The computer operates on two AA batteries (included).
Refer to the illustration to install or replace the batteries.
NOTE :
1. Do not mix a new battery with an old battery.
2. Use the same type of battery. Do not mix an alkaline
battery with another type of battery.
3. Rechargeable batteries are not recommended.
4. Battery disposal should be handled according to all state
and federal laws and regulations.
5. Do not dispose of batteries in re.
NOTES (Regarding the Computer Monitor):
Warning: This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) This device may not cause harmful interference.
(2) This device must accept any interference received, including interference that may cause undesired operation.
Caution:
This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules.
These limits are designed to provide reasonable protection against harmful interference in a residential installation. This equipment generates, uses and
can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interferenceto radio
communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful
interference to radio or television reception, which can be determined by turning the equipment o󰀨 and on, the user is encouraged to try to correct the
interference by one or more of the following measures:
- Reorient or relocate the receiving antenna.
- Increase the separation between the equipment and receiver.
- Connect the equipment into an outlet on a circuit di󰀨erent from that to which the receiver is connected.
- Consult the dealer or an experienced radio/TV technician for help.

BRB3785 BRB2866 Page 16
How To Adjust The Seat
Raise the lever and then slide
forward or backward to adjust the seat.
After getting the right seat position,
push the lever down to lock the
seat in place.

BRB3785 BRB2866 Page 17
Safety and Maintenance
• To reduce speed on the recumbent bike, you may use the combinations of your feet on the Left/Right Pedal (#31/#28) and
your hands on on either set of the front or rear handlebars (#4 or #5) to slow down safely and safely apply counter-momentum
• Wait for the pedals to come to a complete stop
• Now you may safely dismount the unit.
• Make sure all nuts, bolts, and screws are tightened prior to use.
• Be sure that all adjustment locking devices and safety devices are properly engaged prior to use!
• Never over-tighten the above-mentioned devices and parts to avoid damage to the unit.
• Check for loose parts and components and make proper adjustments prior to use.
• Check to see if there are any tears or bends in the welding or metal prior to use. If tears or bends are found,
DO NOT use the unit and contact our CUSTOMER SUPPORT.
•, clothing, and/or any loose items to be snagged into any portion of
the bike when the unit is in motion. Failure to follow these instructions could result in serious injury
• Always wait for the pedals and other moving parts (which can gain great momentum during riding) to come to a
complete stop before dismounting the unit to avoid serious injury.
NOTE : Always wait for the pedals and/or any other moving parts (which can gain great momentum during exercise) to come to a com-
plete stop before dismounting the unit to avoid serious injury.
NOTE :
To safely move, transport, and/or store the unit, please seek the help of capable assistants (minimum of 2 people).
The unit has integrated spinning End Cap for Front Stabilizer (#52) purposely intended to help ease this process.
• Position one person on each side at the rear of the bike toward the Seat (one person on the left, and one on the right).
• Have each person use both hands to grip the corresponding Foam Grip (#50) for Rear Handle Bar (#09) near the Cushion Frame
(#03) (These are the safest areas to avoid injury during this process.)
• Have both people simultaneously lift the rear end of the unit, leaning the weight and pressure into the front of the unit and onto the
End Cap for Front Stabilizer (#06) to move/transport the unit to the desired area.
•Please review all safety instructions and warnings in this entire Owner’
product before use.
• Do not use solvent cleaners. If you are in any doubt, do not use your cleansing product; contact CUSTOMER SUPPORT.
•
parts before each use): Left Right Pedal (#31/#28); Backrest Cushion (#22) and Seat Cushion (#21).
• For any replacement warning labels, please contact our CUSTOMER SUPPORT at
1 [phone] or 1 [phone], or mail in a written request to:
Body Flex Sports Inc.
21717 Ferrero Parkway
Walnut, CA 91789
More detailed information about how to reach our CUSTOMER SUPPORT may be found on Page 2 of the
Owner’s Manual under the “CUSTOMER SUPPORT” section.
Safety & Warning
How To (Emergency) Stop
How To Move/Transport The UnitStorage
Maintenance & Care

BRB3785 BRB2866 Page
18
Troubleshooting
(AFTER COMPLETE ASSEMBLY)
TROUBLESHOOT AREA SOLUTION
Hand Pulse Signal If the computer is not picking up your hand pulse signal (or you are
getting inaccurate readings), please adjust the following:
1. Slightly moisten/dampen the palms with water so the sensors can detect a pulse
signal.
2. Do not grip the sensors too tightly. Only moderate pressure need be applied.
3. Gripping the sensors too tightly restricts and seizes detection of your pulse.
4. Remove any rings or jewelry to prevent interference.
5. Check to ensure all pulse sensor wires are properly connected and are not dam-
aged.
6. You may need to refer to installation/assembly directions for the pulse sensor
wires in this manual.
Calories/Distance/
Time (Etc.)
If the computer is not displaying the CALORIES/DISTANCE/TIME/(ETC.)
functions (or you are getting inaccurate readings), please adjust the following:
1. Check to ensure all computer sensor wires are properly
connected and are not damaged.
2. You may need to refer to installation/assembly directions for the sensor wires in
this manual.
Computer Display If the computer display is blank & not displaying any data (or does not appear to
power on), please adjust the following:
1. Check to ensure all sensor wires are all properly connected and are not dam-
aged.
2. Check to ensure the AC Adapter* or Batteries* are properly plugged in or fully
charged.
3. Check your product manual to determine if your model uses either AC Adapter or
batteries to power your unit.