BOMBARDIER CC670-51142-1 User manual

TESTING AND FAULT ISOLATION
1. General
A. Testing of the PASS SIGNS/EMER LTS control panel is done after the assembly is completed and a
visual check has been done of the panel.
B. A continuity check is done to make sure that the wiring, connector, and toggle switches operate
correctly.
C. Obey all the local safety regulations for handling electronic components that contain electrostatic−
sensitive devices (ESDS), as applicable. Many components have microprocessors and memory
devices that can be damaged by electrostatic discharges. Do not touch ESDS components until you
have a wrist strap installed and make sure you are correctly grounded before you do the testing and
fault isolation.
2. Equipment
A. (Commercially available) Multimeter.
3. Testing
Refer to Figure 101.
A. Visual check
(1) Do a visual check of the PASS SIGNS/EMER LTS control panel (refer to CHECK
Pageblock 33−24−07_5001).
B. Integral lighting of the plastic panel − Continuity check
(1) Do a continuity check between the contacts H and J of the electrical connector PL14J1.
(a) If the multimeter shows an open circuit, do a continuity check between PL14J3, contact +
and contact −.
1 If there is an open circuit, replace the integral lighting of the plastic panel.
2If there is continuity, do a continuity check of the wiring to isolate the defective wiring.
Repair/replace the defective wiring.
3 Connect the disconnected wiring.
C. NO SMKG ON OFF AUTO toggle switch S129 − Continuity Check (for part number CC670−51142−
1)
(1) Set the NO SMKG ON OFF AUTO toggle switch S129 to OFF.
(2) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
P L Open Circuit
P N Open Circuit
B
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PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
K a Open Circuit
(a) If there is continuity, do the steps that follow:
1 Disconnect the wires from the toggle switch S129.
2 Do a continuity check between the S129 contacts that follow:
S129, TEST POINT A S129, TEST POINT B CONDITION
2 1 Open Circuit
2 3 Open Circuit
5 4 Open Circuit
5 6 Open Circuit
3If there is continuity, replace the toggle switch S129. If there are open circuits, continue
with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S129 as follows:
PL14J1, TEST POINT A S129, TEST POINT B CONDITION
L 1 Continuity
P 2 Continuity
N 3 Continuity
K 5 Continuity
a 6 Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
6 Connect the disconnected wiring.
(b) If there are open circuits, continue with this procedure.
(3) Set the NO SMKG ON OFF AUTO toggle switch S129 to ON.
(4) Do a continuity check between the PL14J1 contacts that follow:
B
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PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
P L Continuity
P N Open Circuit
K a Open Circuit
(a) If one of the conditions is incorrect, do the steps that follow:
1 Disconnect the wires from the toggle switch S129.
2 Do a continuity check between the S129 contacts that follow:
S129, TEST POINT A S129, TEST POINT B CONDITION
2 1 Continuity
2 3 Open Circuit
5 4 Continuity
5 6 Open Circuit
3If one of the conditions is incorrect, replace the toggle switch S129. If the conditions are
correct, continue with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S129 as follows:
PL14J1, TEST POINT A S129, TEST POINT B CONDITION
L 1 Continuity
P 2 Continuity
N 3 Continuity
K 5 Continuity
a 6 Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
6 Connect the disconnected wiring.
(b) If the conditions are correct, continue with this procedure.
(5) Set the NO SMKG ON OFF AUTO toggle switch S129 to AUTO.
B
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(6) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
P L Open circuit
P N Continuity
K a Continuity
(a) If one of the conditions is incorrect, do the steps that follow:
1 Disconnect the wires from the toggle switch S129.
2 Do a continuity check between the S129 contacts that follow:
S129, TEST POINT A S129, TEST POINT B CONDITION
2 1 Open Circuit
2 3 Continuity
5 4 Open Circuit
5 6 Continuity
3If one of the conditions is incorrect, replace the toggle switch S129. If the conditions are
correct, continue with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S129 as follows:
PL14J1, TEST POINT A S129, TEST POINT B CONDITION
L 1 Continuity
P 2 Continuity
N 3 Continuity
K 5 Continuity
a 6 Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
6 Connect the disconnected wiring.
(b) If the conditions are correct, continue with this procedure.
B
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D. SEAT BLTS ON OFF AUTO toggle switch S130 − Continuity Check
(1) Set the SEAT BLTS ON OFF AUTO toggle switch S130 to OFF.
(2) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
R S Open Circuit
R M Open Circuit
b c Open Circuit
(a) If there is continuity, do the steps that follow:
1 Disconnect the wires from the toggle switch S130.
2 Do a continuity check between the S130 contacts that follow:
S130, TEST POINT A S130, TEST POINT B CONDITION
2 1 Open Circuit
2 3 Open Circuit
5 4 Open Circuit
5 6 Open Circuit
3If there is continuity, replace the toggle switch S130. If there are open circuits, continue
with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S130 as follows:
PL14J1, TEST POINT A S130, TEST POINT B CONDITION
S 1 Continuity
R 2 Continuity
M 3 Continuity
b 5 Continuity
c 6 Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
B
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6 Connect the disconnected wiring.
(b) If there are open circuits, continue with this procedure.
(3) Set the SEAT BLTS ON OFF AUTO toggle switch S130 to ON.
(4) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
R S Continuity
R M Open Circuit
b c Open Circuit
(a) If one of the conditions is incorrect, do the steps that follow:
1 Disconnect the wires from the toggle switch S130.
2 Do a continuity check between the S130 contacts that follow:
S130, TEST POINT A S130, TEST POINT B CONDITION
2 1 Continuity
2 3 Open Circuit
5 4 Continuity
5 6 Open Circuit
3If one of the conditions is incorrect, replace the toggle switch S130. If the conditions are
correct, continue with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S130 as follows:
PL14J1, TEST POINT A S130, TEST POINT B CONDITION
S 1 Continuity
R 2 Continuity
M 3 Continuity
b 5 Continuity
c 6 Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
B
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6 Connect the disconnected wiring.
(b) If the conditions are correct, continue with this procedure.
(5) Set the SEAT BLTS ON OFF AUTO toggle switch S130 to AUTO.
(6) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
R S Open circuit
R M Continuity
b c Continuity
(a) If one of the conditions is incorrect, do the steps that follow:
1 Disconnect the wires from the toggle switch S130.
2 Do a continuity check between the S130 contacts that follow:
S130, TEST POINT A S130, TEST POINT B CONDITION
2 1 Open Circuit
2 3 Continuity
5 4 Open Circuit
5 6 Continuity
3If one of the conditions is incorrect, replace the toggle switch S130. If the conditions are
correct, continue with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S130 as follows:
PL14J1, TEST POINT A S130, TEST POINT B CONDITION
S 1 Continuity
R 2 Continuity
M 3 Continuity
b 5 Continuity
c 6 Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
B
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6 Connect the disconnected wiring.
(b) If the conditions are correct, continue with this procedure.
E. EMER LTS ON OFF ARM toggle switch S110 − Continuity Check
(1) Set the EMER LTS ON OFF ARM toggle switch S110 to OFF.
(2) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
V Z Continuity
U Y Continuity
W T Continuity
(a) If there is continuity, do the steps that follow:
1 Disconnect the wires from the toggle switch S110.
2 Do a continuity check between the S110 contacts that follow:
S110, TEST POINT A S110, TEST POINT B CONDITION
2 1 Open Circuit
2 3 Continuity
5 4 Continuity
5 6 Open Circuit
8 7 Continuity
8 9 Open Circuit
11 10 Open Circuit
11 12 Continuity
3If there is continuity, replace the toggle switch S110. If there are open circuits, continue
with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S110 as follows:
B
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S110, TEST POINT A TEST POINT B CONDITION
2 PL14J1−V Continuity
3 PL14J1−Z Continuity
4 PL14J1−Y Continuity
5 PL14J1−U Continuity
7 S110−12 Continuity
8 PL14J1−W Continuity
11 PL14J1−T Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
6 Connect the disconnected wiring.
(b) If there are open circuits, continue with this procedure.
(3) Set the EMER LTS ON OFF ARM toggle switch S110 to ON.
(4) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
V Z Open Circuit
U Y Continuity
W T Open Circuit
(a) If one of the conditions is incorrect, do the steps that follow:
1 Disconnect the wires from the toggle switch S110.
2 Do a continuity check between the S110 contacts that follow:
S110, TEST POINT A S110, TEST POINT B CONDITION
2 1 Continuity
2 3 Open Circuit
5 4 Continuity
5 6 Open Circuit
B
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S110, TEST POINT A S110, TEST POINT B CONDITION
8 7 Continuity
8 9 Open Circuit
11 10 Continuity
11 12 Open Circuit
3If one of the conditions is incorrect, replace the toggle switch S110. If the conditions are
correct, continue with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S110 as follows:
S110, TEST POINT A TEST POINT B CONDITION
2 PL14J1−V Continuity
3 PL14J1−Z Continuity
4 PL14J1−Y Continuity
5 PL14J1−U Continuity
7 S110−12 Continuity
8 PL14J1−W Continuity
11 PL14J1−T Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
6 Connect the disconnected wiring.
(b) If the conditions are correct, continue with this procedure.
(5) Set the EMER LTS ON OFF ARM toggle switch S110 to ARM.
(6) Do a continuity check between the PL14J1 contacts that follow:
PL14J1, TEST POINT A PL14J1, TEST POINT B CONDITION
V Z Continuity
U Y Open circuit
W T Open circuit
B
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(a) If one of the conditions is incorrect, do the steps that follow:
1 Disconnect the wires from the toggle switch S110.
2 Do a continuity check between the S110 contacts that follow:
S110, TEST POINT A S110, TEST POINT B CONDITION
2 1 Open Circuit
2 3 Continuity
5 4 Open Circuit
5 6 Continuity
8 7 Open Circuit
8 9 Continuity
11 10 Open Circuit
11 12 Continuity
3If one of the conditions is incorrect, replace the toggle switch S110. If the conditions are
correct, continue with this procedure.
4 Do a continuity check of the wiring that connects to the toggle switch S110 as follows:
S110, TEST POINT A TEST POINT B CONDITION
2 PL14J1−V Continuity
3 PL14J1−Z Continuity
4 PL14J1−Y Continuity
5 PL14J1−U Continuity
7 S110−12 Continuity
8 PL14J1−W Continuity
11 PL14J1−T Continuity
5If there is an open circuit, repair/replace the defective wiring. If there is continuity,
continue with this procedure.
6 Connect the disconnected wiring.
B
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(b) If the conditions are correct, continue with this procedure.
4. Fault Isolation
A. Not applicable
B
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ba925a01_01.cgm
ON
OFF
23
SEAT BLTS
S130
S110
PL14J3
CONNECTOR LIGHT
PAR0002−22
PAR0003−22
PAR0005−22
PAR0012−20
PAR0014−20
PARJ001−22
PAR0018−20
S
M
c
Z
Y
J
PL14J1
PL14 PASS SIGNS/EMER LTS CONTROL PANEL
4
1
AUTO
6
5
PAR0004−22
PAR0001−20
ON
OFF
23
NO SMKG
S129
PAR0007−22
PAR0008−22
PAR0010−22
L
N
a
4
1
AUTO
6
5
PAR0009−22
PAR0006−20
PL14J1
2
5
PAR0013−22
3
4
8
11
PAR0016−22
PAR0015−20 9
10
6
7
12
PAR0011−22
PAR0017−20
1
ON
+−
W
T
H
U
V
K
P
b
R
ARM
EMER LTS
OFF
B
COMPONENT MAINTENANCE MANUAL
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PART NUMBER CC670−51142−1,−3
PASS SIGNS/EMER LTS Control Panel − Wiring Diagram
Figure 101
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