BORCAD Medical AVE 2 User manual

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
BIRTHING BED AVE 2
SERVICE MANUAL

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
Birthing bed AVE 2 - Service Manual
Author: BORCAD Medical, a. s.
Relating links: www.ave2.eu, www.borcadmedical.com
Version: 1.2
Date of print: 06-2017
Copyright © BORCAD Medical, a. s., 2017
Translation © Language Partners®- Translations & Interpeting s.r.o.
All rights reserved.
All trademarks and brands are the ownership of their owners. The manufacturer reserves
the right to make changes to the contents of this manual, relating to technical regulations
effective for the product in question. For that reason, the contents of the present manual
may differ from an updated finish of the product.

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
Table of the Contents
Table of the Contents.......................................................................................................... 3
1. Caution.......................................................................................................................... 5
2. Identification of the Product........................................................................................ 6
2.1. Product label layout.............................................................................................. 7
2.1.1. Meaning of REF number ................................................................................................. 7
2.2. Colour Options...................................................................................................... 8
2.3. Symbols................................................................................................................. 8
3. Parameters...................................................................................................................11
3.1. Technical Parameters ..........................................................................................11
3.2. Electrical Parameters...........................................................................................12
3.3. Operation Conditions...........................................................................................12
4. List of Components.....................................................................................................13
5. List of Tools and Equipment for Servicing the Bed..................................................14
6. Components................................................................................................................15
6.1. Upholstery ............................................................................................................15
6.1.1. Upholstery of the Rest Area of the Seat Section, Back Section and the Head Rest ... 15
6.1.2. Upholstery of the Foot Section .................................................................................... 16
6.1.3. Upholstery of the Leg Rests.......................................................................................... 16
6.1.3.1. Exchanging the Upholstery of the Leg Rest ............................................................. 17
6.2. Undercarriage.......................................................................................................18
6.2.1. Castors and Control Pedals of Brakes and Direction Lockout ..................................... 19
6.2.2. Power Supply Cable ...................................................................................................... 20
6.2.3. Electrical Fuses.............................................................................................................. 20
6.2.4. Box for Putting the Control Box, Transformer and Batteries...................................... 21
6.2.5. Control Box.................................................................................................................... 22
6.2.5.1. Overview of Connectors and Terminals................................................................... 22
6.2.5.2. Block Diagram of Connecting the Control Box for a 230VAC Set ............................ 23
6.2.5.3. Block Diagram of Connecting the Control Box for a 120VAC Set ............................ 24
6.2.6. Transformer .................................................................................................................. 25
6.2.6.1. Transformer for 230VAC........................................................................................... 25
6.2.6.2. Transformer for 120VAC........................................................................................... 25
6.2.7. Battery........................................................................................................................... 26

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
6.2.8. Under-Light of the Bed ................................................................................................. 27
6.2.9. Infusion Stand Holders ................................................................................................. 28
6.3. Lift Column...........................................................................................................29
6.3.1. Disassembling the Lift Column ..................................................................................... 30
6.4. Upper frame..........................................................................................................35
6.5. Leg Rest................................................................................................................36
36
6.5.1. Disassembling the Leg Rests......................................................................................... 36
6.5.2. Calf supports ................................................................................................................. 37
6.6. The Loading Area.................................................................................................38
6.6.1. Foot Section .................................................................................................................. 39
6.6.1.1. Composition of Placing Gas Springs ......................................................................... 40
6.6.1.2. Composition of the Foot-Section Control Part ........................................................ 41
6.6.2. Seat Section................................................................................................................... 42
6.6.2.1. Disassembling the Seat Section................................................................................ 42
6.6.3. Back Section .................................................................................................................. 44
6.6.3.1. Gas Springs to Lock the Stop Position of CPR Function ........................................... 45
6.6.3.2. Control of CPR Function............................................................................................ 46
6.6.3.3. Locking the Headboard............................................................................................. 47
6.6.3.4. Disasembling the Back Section................................................................................. 48
6.7. Side Rails..............................................................................................................50
6.8. Communication Interface –Interfaces................................................................51
6.8.1. List of Connectors ......................................................................................................... 51
6.8.2. Interface on the Upper Frame...................................................................................... 51
6.8.3. Back-Section Interfaces ................................................................................................ 52
6.8.3.1. Left Back-Section Interface....................................................................................... 52
6.8.3.2. Right Back-Section Interface .................................................................................... 53
6.8.3.2.1. Calibration of the accelerometer ............................................................................. 54
6.8.4. Interfaces in the Side Rails ........................................................................................... 55
7. Troubleshooting..........................................................................................................56
7.1. Resetting the Bed.................................................................................................56
7.2. Acoustic Signalling..............................................................................................56
7.3. Non-Functioning Actuator...................................................................................57

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
1. Caution
Any revision, safety technical inspection or service interference may be performed
only by an authorised technician having been trained thereto by the “BORCAD
Medical a.s.” company.
The charts, diagrams, lists of components, description or any other information
to assist servicing staffs when repairing any part of the product - which may be
repaired by servicing staffs according to the manufacturer’s consideration -
are available with the manufacturer at your request.

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
4.
5
5.
6.
2. Identification of the Product
The label is situated on the tube of the upper frame, at the back.
Borcad Medical a.s. label
Linet spol. s.r.o. label –US*
1.
2.
Y
4.*
5.
6.
3.
1.
2.
Y
3.
5.
6.

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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2.1. Product label layout
1. Producer
2. Product informations
REF: product designation
SN: serial number
MODEL: XXXXXX-YYYYYY (source: product configurator / IS)
- XXXXXX: product prefix, defined by
customer&producer
- YYYYYY: exact designation of configuration
: barcode, include SN
: date of production
3. Weight parameters
4. *UDI-Unique Device Identification / Only for US
(01) GTIN (source: configurator/IS)
(11) Date of production (source:IS)
(21) SN (source:IS)
DMX code, includes items (01),(11),(21)
5. Electric parameters
V intended for this Voltage system
P max power consumption
Int. operating interval (max. 2min operate/min.18min
standstill)
IP level of IP protection
Class category of medical device
6. Informative Pictograms
2.1.1. Meaning of REF number

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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2.2. Colour Options
2.3. Symbols
Pictogram
Definition
Designation of the product’s compliance with EU legislative
Upholstery being in conformity with the requirement on resistance to ignition
according to BS 7176 for the Medium Hazard Category.
Upholstery meet requirements of norms BS EN 1021-1, BS EN 1021-2, BS 5852 –
resistance to ignition sources of class 5
Warning:
Dangerous electric voltage
Warning:
Pay attention
This symbol links you to all the information that may help you
prevent from any operating troubles
To-the-body attachable part of type B
Serial number
REF
Mode number
int x/y
Designed for intermittent operation, i.e. if the product is permanently operated
for a period ”x“, it must not be consequently operated for a period “y“.
For example: int 10 / 20 means that if using / positioning a product for 10 minutes
permanently, it’s necessary then to wait for other 20 minutes to start using /
positioning the product again.

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
IP
Ingress protection from penetration of water, dangerous contact and
penetration of foreign things according to IEC 529
Safe operating load
Safe patient load
Full weight of the product
Battery designation
Manufacturer
Date of manufacture
Observe the Instruction Manual
Electromagnetic compatibility
Device for interior use
Thermal protection of the transformer
Equipotentiality
Designation of packaging material:
“Keep in a dry place“
Designation of packaging material:
“Attention! Fragile“
Designation of packaging material:
“Don’t turn upside down“
Temperature limitation
Instruction for transport.
Symbol for “relative air humidity“.
Instruction for transport.
Symbol for “atmospheric pressure“
Designation according to Directive ES 2002/96/ES (Directive making provisions
for old electric and electronic devices).
Symbol for: “Not to dispose the product of putting it to communal waste-collecting
points for old electric devices“.

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Cardio-pulmonary resuscitation
(Czech equivalent abbreviated to KPR)
Prohibition of stepping-on
Stepping-on might result in turning the foot section over by its weight
if not observing the permissible load fixed by the manufacturer
Safe operating load on the foot section
Safe operating load on the leg rests
Warning:
Not to sit down on the leg rests
Abbreviation
Significance
LED
Diodes emitting light
VA
Power unit
VGA
Computing standard for PC-monitoring techniques
USB
Universal serial bus-bar
LCD
Liquid crystal display
IT
Information technologies
PC
Personal computer
dB
Unit of sound intensity
hPa
Unit of pressure
Hz
Frequency unit in the SI system
EMC
Electromagnetic compatibility
VF
High-frequency
ME
Medical device
CISPR
International Commission for Radio Frequencies

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
Date 06-2017
Version 1.2
3. Parameters
3.1. Technical Parameters
Full length of the supporting area (incl. the foot section)
2122 mm
Minimum length in elementary rest-on condition
(without the foot section)
1570 mm
Bed width with handles in active position
980 mm
Bed width with handles in parking position
960 mm
Maximum height of the seat section (Trendelenburg 40°)
1143 mm
Upholstery-part width (maximum)
890 mm
Upholstery-part length (maximum)
2050 mm
Castor diameter
150 mm
Height of the supporting area
including upholstery (seat section):
Minimum
600 mm
Maximum
1050 mm
Lift
450 mm
Speed of lift going up (max. patient load)
11.25 mm/s
Speed of lift going down (max. patient load)
20.45 mm/s
Upholstery thicknesses:
Foot section
65 mm
Back section
100 mm
Seat section
100 mm
Positioning angles:
Positioning angle of the back section
-10°/+70°
Positioning angle of the seat section
0°/+18.5°
Trendelenburg position
-10°
Positioning angle of the leg rests –vertical
0°/+143°
Positioning angle of the leg rests –horizontal
+60°
Positioning angle of the foot section
0°- 22°
Labels, stickers –material
Polymeric PVC foil
Patient load
240 kg (529 lb.)
Safe operating load
255 kg (562 lb.)
Full weight of the product with no accessories
245 kg (540 lb.)
Full weight of the upper part of the birthing bed
including accessories
140 kg (308 lb.)
Full weight of the bottom part of the birthing bed
including accessories
96 kg (211 lb.)
Permissible load on the back section
(125 mm from the edge)
150 kg (330 lb.)
Permissible load of the foot section
(125 mm from the edge)
150 kg (330 lb.)
Permissible load on the leg rests
70 kg (154 lb.)
Permissible load on the side rails
75 kg (165 lb.)
vertical pressure
Permissible load on the horizontal bar
150 kg (330 lb.)
Noise level
Lower than 65 dB (A)
Nominal value of the fuse in the control unit (220-240V)
T 3.15 AL_250V
Nominal value of the fuse in the control unit (100-120V)
6.3 AL_125V

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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3.2. Electrical Parameters
Accumulators –backup
24 V/2.3 Ah
Voltage –at input
230 V
Frequency (100V)
50 Hz
Frequency (120V)
60 Hz
Frequency (230V)
50 Hz
Maximum power
340 VA
Voltage of actuators
24 V
Ingress protection of the birthing bed
IPX4
Device class
I.
Classification of to-the-body attachable part
B
Battery type for the wireless foot controller
LR14 (1.5 V)
3.3. Operation Conditions
Ambient temperature
+10°- +40°
Relative air humidity
30 –75%
Air pressure in the area
700 –1060 hPa

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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4. List of Components
1. Back section
2. Seat section
3. Foot section
4. Directional castor, breakable - 1x
5. Breakable castor –2 x
6. Plastic covers of chaises
7. Leg rests with leg straps
8. Headrest
9. Back handle for transportation
10. Euro lath for equipment, along the seat section (accessories)
11. Tray on swinging holder (accessories)
12. Side control panel
13. Control light for power supply
14. Holder for infusion stand
15. Hand grips
16. Side-rails with electric control panel
17. Central brake
18. Manual CPR levers
19. Calf support
20. Detachable bed-head (accessories)

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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Version 1.2
5. List of Tools and Equipment for Servicing the Bed
Tools
Socket wrench set
Set of screws
Set of wrenches
Set of socket-head bits
Set of torx bits
Set of hex keys
Knee
Set of pliers
Torque wrench
Hammer, plastic mallet
Tape measure
Multi-meter

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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Version 1.2
6. Components
6.1. Upholstery
6.1.1. Upholstery of the Rest Area of the Seat Section, Back Section and
the Head Rest
The upholstery of the rest area of the seat and back sections is made of one piece.
The back section is provided with a head-rest belt, being part of the upholstery of the
back section, to attach the head rest to the back section.
- 1. Head rest
- 2. Seat-section area
- 3. Back-section area
- 4. Silicon pin 40mm
- 5. Silicon pin 25mm
- 6. Identification label of the upholstered section
- 7. Head-rest belt
- 8. Lath to secure the head rest

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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Version 1.2
6.1.2. Upholstery of the Foot Section
- 1. Upholstery identification label
- 2. Silicon pin 40mm
6.1.3. Upholstery of the Leg Rests
- 1. Left leg rest
- 2. Right left rest
- 3. Plate to catch the upholstery to the leg rest

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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6.1.3.1. Exchanging the Upholstery of the Leg Rest
1. Click off the plate for fixing the upholstery from RAPID pin. (Picture 6.1.3.1.)
2. Push the upholstery down towards the seat section and remove the upholstery.
(Picture 6.1.3.2.)
Picture 6.1.3.1.
Picture 6.1.3.2

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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6.2. Undercarriage
The undercarriage comprises the following components:
- 1. Castors and control pedals of brakes and directional lockout
- 2. Power-supply cable
- 3. Electrical fuses
- 4. Cable to connect the Nurse Call system
- 5. LED under-bed lighting
- 6. Infusion-stand holders
- 7. Covers of the control box and batteries
- 8. Box for putting the control box, transformer and batteries
- 9. Control box
- 10. Transformer
- 11. Battery
- 12. Cover of the column cables

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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6.2.1. Castors and Control Pedals of Brakes and Direction Lockout
- 1. Castor R150 with brake
- 2. Castor R150 with brake and direction lockout
- 3. Castor R150 –for free movement

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Project BIRTHNING BED AVE 2 SERVICE MANUAL
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6.2.2. Power Supply Cable
6.2.3. Electrical Fuses
- For 230VAC: 2x T 3.15AL; 250V; 5x20mm
- For 120VAC: 2x T 6.13AL; 120V; 5x20mm