Borglocks BL2000 Series User manual

BL2000 Series Instruction Manual
Helpline: [phone]
Contents
Problem Solving Guide
After Installation Problems
Guarantee: If your lock should develop a fault within 1 year from date of purchase, due to inferior
materials or workmanship the goods will be repaired or replaced free of charge.
Please call our help line for spares, repairs and technical advice - UK: 01708 225700
- International: [phone]
Disclaimer: Under no circumstances should the lock be dismantled, this will invalidate our warranty.
Problem Cause Solution
The latch cannot be withdrawn
when entering and turning the
knob.
The unit has been tted to a left hand
hung door.
All units are set to suit a right hand hung
door. The unit needs to be removed and
reversed. See `Determining the hand of the
door’ (page no.2).
Both inside and outside knobs
retract when turned towards the
door frame.
The spindle has been set for the wrong
hand of door.
Remove the unit from the door and reposi-
tion the spindle. See ‘tting & positioning
the spindle’ (page no.4).
The latchbolt does not move
smoothly in and out.
The lock has not been installed
correctly.
Check that the hole for the spindle in the
back of the keypad and inside handle are in
alignment with the hole in the latch. Check
that the latch is positioned horizontally and
the forend of the latch is parallel to the door
edge. Also check the spindle length, it may
be too long and binding against the inside
handle or keypad spindle holes.
The keypad knob turns after enter-
ing a correct code but does not
retract the latch.
The knob will not turn after the
code has been changed.
One or more of the tumblers has been
put around the wrong way.
Re-read the ‘code change instructions’ and
ensure that all of the tumblers are facing
the correct way and that all of the tumblers
square notches are facing towards the
outside edge of the keypad.
The spindle has been cut too short or
has been positioned incorrectly.
If the spindle is too short it will not engage
with the keypad knob or inside handle. If
the spindle has been placed incorrectly
please refer to ‘tting & positioning the
spindle’ (page no.4).
Problem Cause Solution
The keypad knob turns freely with-
out having to enter any code.
The knob has been forcibly turned with-
out the correct code being entered.
Please call the Borg Locks help line or return
the unit to Borg Locks or your distributor.
The inside handle lever does not
return to the upright position after
turning.
The handle return spring has
broken.
Please call the Borg Locks helpline or visit
our website for a replacement.
The latch does not engage with
the strike and the door remains in
the open position.
The latch is not entering the hole in
the strike plate.
Your door or frame may have warped
since the lock was installed. Check that
the latchbolt is in line with the hole in the
strike plate. Re-align position of the strike
if necessary. Make sure the anti-thrust pin
on the latch does not enter the hole in the
strike plate.
V3
Code Card
C#####
123
45
6 7
8
9
10
11
12 13 14 15
16 17
1. Keypad
2. Inside handle
3. Gaskets (x2)
4. Tubular Latch
5. Tweezers
6. Strike Plate & Box Keep
7. Holdback Snib Blank (Holdback Models Only)
8. Latch Support Post
9. Hexagon Support Posts
10. Spindle (100mm)
11. Spindle (85mm)
12. Machine Screws (50mm)
13. Machine Screws (35mm)
14. Wood Screws (15mm)
15. Code Card
16. Coded Tumblers (Red)
17. Un-Coded Tumblers (Blue)
Installation Problems
www.borglocks.com
BORGLOCKS.COM
1
2
3
4
5
X
Y
6
7
8
9
0
Z
C
8

2
Please check that all the parts are working correctly. Enter the factory preset code as on the code card (part
no.15), rotate the knob on the keypad one turn clockwise, re-enter the code and turn the knob anti-clockwise ensur-
ing that the follower on the back of the keypad rotates each time. The knob should return easily under its spring
pressure. If you intend to change the code please refer to ‘how to change your code number’ instructions (page
no.7) prior to tting.
Make sure that the Inside handle device (part no.2) rotates freely and returns under its spring pressure.
Check that the latch bolt on the tubular latch (part no. 4) moves freely by pressing the latchbolt at the end, and also
turning the spindle (part no. 10 or 11) in the hour glassed shaped follower on the tubular latch.
Determining the hand of the door
Many of the installation instructions refer to the handing
of the door. The hand of the door is determined with the
door in its closed position from the exterior or keypad
side of the door.
A) Right hand door – door opens inward (push), hinged
on the right side.
B) Left hand door – door opens inward (push), hinged
on the left side.
C) Right hand inward opening – door opens outward
(pull), hinged on the right side.
D) Left hand inward opening – door opens outward
(pull), hinged on the left side
Inside
Outside
A B
CD
V3
Preparation
A B
Fitting the Latch Support Post
Fit the latch support post (part no.8) in hole A for a right hand hung door or
Bfor a left hand hung door. Please refer to the ‘determining the hand of the
door’ if you are unsure what hand of door you have.
How To Change Your Code Number
Changing the Handing of the Unit
If the unit is being tted to a right hand hung door as per the ‘determining
the hand of the door’ nothing will need to be changed on the unit.
If the unit is being tted to a left hand hung door the only part that will
need to be changed would be the blue handing screw on the back of the
inside handle from point Ato point Bas per the diagram.
AB
V3
1. Remove the lock from the door, which is done by removing the two screws at the very top and bottom of the
inside handle.
2. With the keypad o󰀨 the door turn the keypad over and on the reverse you will see two red screws and if from
an earlier model four red screws. Remove the two or four red screws which are securing a plate on with 14
small holes. Take care when removing the red screws as behind the plate are fourteen small springs.
3. With the plate removed you will now see that there are ve red tipped (coded) tumblers, eight blue (non-
coded) tumblers and one uncoloured tumbler (‘C’ button).
4. To change the code, push and hold the ‘C’ button. Do not turn the keypad over as this will result in all
of the coloured tipped tumblers falling out. With the ‘C’ button held in the red tipped (coded) tumblers and
blue tipped (non-coded) tumblers can easily be lifted out using the tweezers supplied (part no. 5).
Please remember that the C tumbler should never be removed and should always be pressed in when
removing or replacing the coded or non-coded tumblers. Failing to hold the ‘C’ button in when chang-
ing the code may result in a damaged lock.
5. Please note the di󰀨erent shapes of tumblers before reinserting them into the lock body. Firstly there is a
di󰀨erence in shape between the red tipped (coded) and blue tipped (non-coded) tumblers, as illustrated below.
When inserting the tumblers into the lock body they must be tted facing the correct way, again see the illustra-
tions below. All square cut-outs must face outwards, regardless of whether they are coded or non-coded.
If you are inserting a tumbler into the 6, 7, 8, 9, 0, or Z positions the square cut-out of the tumbler need
to be facing towards the left and the dimple on the tumbler facing downwards. If you are inserting a
tumbler into the 1, 2, 3, 4, 5, X or Y positions the square cut-out of the tumbler need to be facing to-
wards the right and the dimple facing upwards.
6. If for instance the keypad needed to be coded to 1, 2, 3, 4, 5 you would hold the ‘C’ button down and using
the tweezers supplied (part no. 5) arrange the red tumblers so that they are in the 1, 2, 3, 4 and 5 positions
and in the remaining 8 positions blue tumblers will need to be inserted.
Please note that the code is not sequential and if for instance the unit was coded to 1, 2, 3, 4, 5 the
code can be entered 5, 4, 3, 2, 1 or any sequence as long as all of the digits in the code have been
pressed.
7. After you have retted the tumblers and made a note of the new code, replace the plate with the 14 small
springs on and secure in place with the two or four red screws.
8. With the lock coded and the plate on the back retted, ensure that the new code works 3 - 4 times before
retting it to the door. Once tted to the door check the code once more before closing.
Square
cut-out
Square
cut-out
Red Coded
Tumbler
Blue Non-Coded
Tumbler
Buttons
Outwards
Square
cut-out
Square
cut-out
Outwards
7

Fitting the Hexagonal Support Posts
Fit both of the hexagonal support posts (part no.9) into the top and bottom
threaded holes of the keypad, as shown in the diagram.
Do not over tighten the hexagonal support posts as this may strip the
thread on either the post itself or the thread in the back of the keypad.
1
2
3
4
5
X
Y
6
7
8
9
0
Z
C
A
B
V3 3
Removing the Holdback Function
If you do not require the holdback function on the inside handle (holback
models model only) this feature can be removed.
On the back of the inside handle (part no. 2), unscrew all of the screws as
shown on points A, B, Cand Don the diagram.
With the 4 screws removed the plate can now be lifted out of position, this
will reveal the holdback snib, which has a spring and ball bearing attached.
Remove the holdback snib, spring and ball bearing and place the hold back
snib blank (part no. 7) in the hole.
AB
C D
V3
PreparationInstallation
6
Fitting the Strike Plate & Box Keep
Anti-Thrust Pin
Latchbolt
Push the door to the closed position and mark the area on the frame of the door where the strike plate would need
to be tted.
Open the door and now mark the innner and outer edges of the strike plate. Using a sharp chisel remove 1mm of
material from the frame of the door until the strike plate can sit ush.
With the material for the strike plate removed from the frame of the door, the material for the box keep will need to
be removed. Place the box keep in the cut-out made for the strike plate and draw around the box keep. You will
need to remove 36mm high, 23mm wide and 13mm deep of material to accommodate the box keep, alternatively a
20mm diameter by 15mm deep hole can be drilled in the frame to allow the latchbolt to fully protrude when the door
is in its closed position.
To secure the strike plate and box keep in place use two of the wood screws (part no. 14). Now that the strike and
the box keep have been secured in place the door can be closed. Ensure that the keypad and inside handle with-
draw the latch when the door is in its closed position.
If the operation of the lock is excessively sti󰀨 when turning the keypad or inside handle, the strike plate
and box keep position will need to be adjusted.
Please note the anti-thrust beside the latchbolt (as
per the diagram), this deadlocks the latchbolt and
protects it against manipulation. It must not enter
the hole made for the latchbolt when the door is
closed.
If the anti-thrust pin does go into hole for the
latchbolt, adjust the position of the strike plate
until the anti-thrust pin sits on the face of the
strike plate.
Operating the Holdback Function
To operate the holdback function the handle will need be
turned a full 90° to the left or right (depending on the handing
of the door.
If the unit is tted to a left hand hung door the handle will need
to be turned to the right (clockwise) and the snib will need to
be pushed to the left. When the snib has been pushed across
the handle will stay in the rotated position and the latchbolt in
the edge of the door will be withdrawn.
If the unit is tted to a right hand hung door the handle will
need to be turned to the left (anti-clockwise) and the snib
will need to be pushed to the right. When the snib has been
pushed across the handle will stay in the rotated position and
the latchbolt in the edge of the door will be withdrawn.
To release the holdback function a small amount of pressure
will need to be applied to the handle to allow you to push
the snib across. With the snib pushed across the handle will
spring back to its vertical position and the latchbolt in the edge
door will now be visible.
Holdback
Snib

4
V3
Drilling the Door & Fixing the Latch
With all the drilling points marked out on the door, the holes can be drilled.
All of the 6 x 8mm holes will need to be drilled through the door. The remaining material which will be around the 4 x
8mm horizontal holes will need to be removed with a sharp chisel.
Where the ‘centre line of latch’ is marked on the template, drill a 25mm wide and 85mm deep hole in the edge of the
door to accommodate the barrel of the latch.
Insert the barrel of the latch into the hole in the edge of the door and draw around the rectangular face plate latch.
With the face plate marked, remove the latch from the hole in the door. Now remove 3mm of material from the door
so that the face plate of the latch sits ush with the door edge. With the latch positioned in the door it can now be
secured using two of the woods screws (part no. 14) via the two screw holes in the face plate of the latch.
Apply the Drilling Template
Tape the template to the door and ensure that the dotted line on the template is
aligned to the edge of the door.
Mark all six of the 8mm holes as shown on the drilling template.
Mark on the door ‘centre line of latch’ ensuring that the centre line for the latch is in
the centre on the edge of the door.
Installation
Fitting & Positioning the Spindle
Select one of the two spindles (part no.10 - 100mm spindle) or
(part no. 11 - 85mm spindle) supplied in the accessory pack. Use
the longest spindle possible. Cutting the spindle down may be re-
quired, but this would depend entirely on the thickness of the door.
Please note if the spindle is cut too short this may cause the
spindle to slip out of position if the door is slammed and re-
sult in users being locked out.
Fitting the Keypad & Inside Handle
Place one of the rubber gaskets (part no.3) around the back of the keypad,
ensuring that the gasket is the correct way up and that the spindle follower is
still visible. As per the image.
The xing posts at the top and bottom on the reverse of the keypad will sit in
the very top and bottom 8mm holes drilled in the face of the door. When in
place ensure that the spindle is located into the spindle follower on back of the
keypad. Continued of page no.5.
5V3
Place the remaining rubber gasket (part no. 3) around the back of the inside handle and as with the keypad side
the spindle follower on the back of the inside handle will need to be visible.
With the keypad in place on the door and the inside handle having the rubber gasket in place the inside handle
can be o󰀨ered up to the door and secured in place using one pair of the machine screws (part no. 12 or 13). The
length of machine screw used would depend entirely on the thickness of the door.
Once the unit has been secured onto the door the unit can be tested on the set code. Check that both the keypad
and inside handle retract the latch fully.
Please note if the latch does not retract, the spindle has been put in the incorrect way. Please refer to ‘tting and
positioning the spindle’ on (page no.4) as how to insert the spindle into the latch.
If the spindle is too short for the thickness of door, you will nd that you will only be able to retract the latch from
one side of the door and therefore you will need to remove and replace with a longer spindle.
If you nd the operation of the unit is very sti󰀨 when you are testing, either the unit has been over tightened on the
door and would need to be loosened or not enough material has been removed when drilling out the hole for the
barrell of the latch and therefore the unit will need to be taken o󰀨 of the door and more material removed.
Installation
Gaskets
(part no.3)
Keypad
(part no.1)
Inside Handle
(part no.2)
Machine Screws
(part no.12/13)
Hexagon Support
Posts (part no.9)
Spindle
(part no.10/11)
Tubular Latch (part no.4)
Secured in place with 2 wood screws (part no.14)
Fitting Illustration
Right Hand Left Hand
As viewed from the outside
of the door